Bard Wall Mounted Gas/Electric User Manual

WG3S2WG3S2Bard Wall Mounted GasElectric User Manual

WG3S2

REPLACEMENT PARTS MANUAL

Bard

Wall Mounted Gas/Electric

Models:

WG3S2-A

| WG3S2-A| WG3S2-A| WG3S2CB| WG3S2-C|

WG3S2CC

WG4S2-A

| WG4S2-A| WG4S2-B| WG4S2CB| WG4S2-C|

WG4S2CC

WG5S2-A

| WG5S2CA| WG5S2-B| WG5S2CB| WG5S2-C|

WG5S2CC

CABINET COMPONENTS

Drawing No.

|

Part No.

|

Description

| WG3S2| WG4S2|

WG5S2

---|---|---|---|---|---
1

1

| S501-570- S501-500-| Right Side Assembly Right Side Assembly| X| **** X|

**** X

2

| S153-326-*| Vestibule Service Door| X| X|

X

3

| 105X1073| Right Evaporator Support Angle| X| X|

X

4

| 541-266| Right Drain Pan Support Assembly| X| X|

X

5

| S523-123| Drain Pan Assembly| X| X|

X

6

| 105-1080| Evaporator Coil Fill Angle| X| X|

X

7

| 509-156| Upper Back| X| X|

X

8

| 111-063| Supply Air Frame| 2| 2|

2

9

| 103-439| Heat Exchanger Support Offset| X| X|

X

10

| Heat Exch Assy| See Burner Components Diagram| | |

11

| 105-1066| Top Heat Exchanger Deflector| X|

X

|

X

12

|

135-216

| Inner Air Baffle| X| X|

X

13

| 165-563-*| Top Rain Channel| X| X|

X

14

| 507-246-*| Top Assembly| X| X|

X

15

| 135-184| Right Heat Exchanger Deflector| X| X|

X

16

| 105Y1073| Left Evaporator Support Angle| X| X|

X

17

| 105-1076| Lower Heat Exchanger Deflector| X| X|

X

18

18

| 501-788-*

501-780-*

| Left Side Assembly Left Side Assembly| X| **** X|

**** X

19

| 543-070-*| Left Access Cover| X|

X

|

X

20

| 105-1070| Left Support Angle| X| X|

X

21

| S120-484| Blower Partition| X| X|

X

23

| S919-0009| Filter Tray| X| X|

X

24

| 1921-051| Vent Terminal Gasket| X| X|

X

25

25

| 118-084-*

118-058-*

| Side Grille Side Grille| 2| **** 2|

**** 2

Continued……

* Exterior cabinet parts are manufactured with various paint color options. To ensure the proper paint color is received, reference the following codes: Beige -X, Buckeye Gray -4, Dark Bronze -8

Continued …

Drawing No.

| Part No.| Description| WG3S2| WG4S2|

WG5S2

27

| S553-562-*| Filter Access Panel Assembly| X| X|

X

28

| S553-561-*| Front Door Assembly| X| X|

X

29

| 553-327-*| Vent Option Door Assembly| X| X|

X

30

| 169-119| Outer Vent Hood| X| X|

X

31

| 169-120| Inner Vent Hood| X| X|

X

32

| WGBFAD-5| Barometric Fresh Air Damper| X| X|

X

33

| 118-048-*| Condenser Grille| X| |

33

| 118-052-| Condenser Grille| | X| X
34| 549-131-| Right Front Corner Assembly| X| X|

X

35

| S135-181-*| Air Intake Hood| X| X|

X

36

| S134-182-*| Air Intake Back| X| X|

X

37| 125-051| Fan Shroud| X| |

37

| 125-050| Fan Shroud| | X|

X

38

| 542-072| Condenser Partition Blank Off Plate| X| X|

X

39

| 541-398| Heat Exchanger Support Assembly| X| X|

X

40

| 142-071| Filter Blank Off Plate| X| X| X
41| 127-561| Lower Base| X| X|

X

42

| 103-438| Lower Base Offset| 3| 3|

3

43

| Control Panel Assembly| See pages 12 and 13| | |

44| 521-420| Condenser Partition Assembly| X| X|

X

45

| 509-157| Lower Back Assembly| X| |

45

| 509-205| Lower Back Assembly| | X|

X

46

| 113-268| Manifold Bracket| X| X|

X

47

| 113-140| Bottom Support Bracket| X| X|

X

48| S132-205| Circuit Breaker Inner Door 230V| X| X|

48

| S132-350| Circuit Breaker Inner Door 460V| | |

X

49

| S533-162-*| Control Panel Cover Assembly| X| X|

X

50

| S153-328-*| Disconnect Access Door| X| X|

X

51

|

134-193

|

Conduit Access Panel

| X| X| X
52|

156-029

|

Conduit Entrance Plate

|

X

|

X

|

X

53| 553-388-*| Upper Door Assembly| X| X|

X

Exterior cabinet parts are manufactured with various paint color options. To ensure the proper paint color is received, reference the following codes: Beige -X, Buckeye Gray -4, Dark Bronze -8

FUNCTIONAL COMPONENTS

Drawing No| No. Part No| Description| WG3S2-A| WG3S2-B| WG3S2-C| WG4S2-A| WG4S2-B| WG4S2-C| WG5S2-A| WG5S2-B| WG5S2-C
---|---|---|---|---|---|---|---|---|---|---|---

4

| Blower Assy| See page 14| | | |

| | | | |

5

5

5

5

| 7004-027

7004-049

7004-064

7003-030

| 20 x 30 x 2 Pleated MERV 8 Filter (Standard)

20 x 30 x 2 Pleated MERV 11 Filter (Optional)

20 x 30 x 2 Pleated MERV 13 Filter (Optional)

20 x 30 x 1 Washable Filter (Optional)

| X X X X| X X X X| X X X X| X X X X| X X X X| X X X X| X X X X| X X X X|

X X X X

8

| 5151-060| Fan Blade| X| X| X| X| X| X| X| X|

X

9

9

| 5051-131BX

5051-129BX

| Coil Coil| X| X| X| X| X| X| X| X|

**** X

10

10

|

5060-106BX

5060-105BX

| Coil Coil| X| X| X| X| X| X| X| X|

**** X

11

| Heat Exchanger|

See Burner Components Diagram

| | | | | | | | |

13

| 8406-103| .55″ + .05″ Pressure Switch| X| X| X| X| X| X| X| X|

X

14

| 5452-008| 6″ Silicone Hose| X| X| X| X| X| X| X| X|

X

15

15

| 8109-014

8109-015

| Induced Draft Blower 230V w/Transition Induced Draft Blower 460V w/Transition| X| X| X| X| X| X| X| X|

X

16

| 8600-011| Suppression Ignition Cable| X| X| X| X| X| X| X| X|

X

17

| 3000-1255| Wire Assembly| X| X| X| X| X| X| X| X|

X

18

| 8200-004| Fan Motor Mount| X| X| X| X| X| X| X| X|

X

19

19

| 8105-068

8105-071

| Motor 230/208V Motor 460V| X| X| X| X| X| X| X| X|

**** X

20

20

20

20

20

20

20

20

20

|

8000-379

8000-380

8000-381

8000-382

8000-383

8000-384

8000-385

8000-386

8000-387

| Compressor ZPS30K5E-PFV-130 Compressor ZPS30K5E-TF5-130 Compressor ZPS30K5E- TFD-130 Compressor ZPS40K5E-PFV-130 Compressor ZPS40K5E-TF5-130 Compressor ZPS40K5E-TFD-130 Compressor ZPS51K5E-PFV-130 Compressor ZPS51K5E-TF5-130 Compressor ZPS51K5E-TFD-130| X| X| X| | X| **** X| X| **** X|

**** X

21

21

21

21

|

8605-017

8605-018

8605-019

8605-020

|

Compressor Crankcase Heater 230V Compressor Crankcase Heater 460V Compressor Crankcase Heater 230V Compressor Crankcase Heater 460V

|

**** X

| X| **** X| X| X| **** X| X| X|

**** X

22

22

22

22

| 3000-1224

3000-1231

3000-1222

3000-1230

|

Compressor Power Plug with Wires Compressor Power Plug with Wires Compressor Power Plug with Wires Compressor Power Plug with Wires

| X| X| X| X| **** X| **** X| X| **** X|

**** X

23

| 3000-1223| Staging Solenoid Plug with Wires| X| X| X| X| X| X| X| X|

X

24

| 8406-140| Low Pressure Switch| X| X| X| X| X| X| X| X|

X

25

| 8406-141| High Pressure Switch| X| X| X| X| X| X| X| X|

X

26

| 8406-112| Low Ambient Control Switch (Opt.)| X| X| X| X| X| X| X| X|

X

27

27

| 5201-001

5201-002

| Refrigerant Filter Drier Refrigerant Filter Drier| X| X| X| X| X| X| X| **** X|

X

28

28

28

|

5651-206

5651-207

5651-208

| Refrigerant Expansion Valve Refrigerant Expansion Valve Refrigerant Expansion Valve| X| X| X| X| X| X| X| X|

**** X

29

29

| 5625-008

5625-036

| Refrigerant Distributor Refrigerant Distributor| X| X| X| X| ****

X

| ****

X

| ****

X

| ****

X

|

X

30

30

| 8407-003

8407-004

| Step-Down Transformer Step-Down Transformer| | | X| | | X| | |

**** X

31

| 8620-189| High Altitude Pressure Switch Kit| X| X| X| X| X| X| X| X|

X

32

| 5220-013| Discharge Muffler| X| X| X| X| X| X| X| X|

X

33

| 5451-018| Lower Compressor Mounting Grommet| 4| 4| 4| 4| 4| 4| 4| 4|

4

NS

| 8002-012| Compressor Sound Bag| X| X| X| | | | | |

NS

| 8002-013| Compressor Sound Bag| | | | X| X| X| X| X|

X

NS

| 6031-009| Coremax Valve Core| X| X| X| X| X| X| X| X|

X

BURNER COMPONENTS

Drawing No.

|

Part No.

|

Description

|

WG3S2-AXA

|

WG3S2-ANA

|

WG3S2-BXA

|

WG3S2-BNA

| WG3S2-CXA| WG3S2-CAN| WG3S2-AXB| WG3S2-ANB| WG3S2-BXB| WG3S2-BNB| WG3S2-CXB| WG3S2-CNB| WG3S2-AXC| WG3S2-ANC| WG3S2-BXC| WG3S2-BNC| WG3S2-CXC| WG3S2-CNC| WG3S2-AXD| WG3S2-BXD|

WG3S2-CXD

---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---

1

1

1

1

| S171-326 S171-328 S171-330 S171-332| Heat Exchanger Assembly 50K Heat Exchanger Assembly 75K Heat Exchanger Assembly 100K Heat Exchanger Assembly 125K| X| X| X| X| X| X| X| X| X| X| X| **** X| X| X| X| X| X| X| X| X|

X

2| 113-268|

Manifold Bracket

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X|

X

4

4

4

4

| 8402-184

8402-183

8402-179

8402-178

| Limit Switch L300-30 Limit Switch L190-40 Limit Switch L130-30 Limit Switch L120-30| X| X| X| X| X| X| X| X| X| X| X| X| **** X| X| X| X| **** X| X| X| X|

**** X

5| 9010-083|

NOx Screen

| | 2| | 2| | 2| | 3| | 3| | 3| | 4| | 4| | 4| | |
7

7

7

7

| 168-149

168-126

168-127

168-128

|

Collector Box Collector Box Collector Box Collector Box

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| **** X
8| 1921-044|

Gasket Set

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X
9| 5809-017|

3.031″ x 4.625″ Transition

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X
11

11

| 9010-079

9010-082

| Orifice 2.40mm (0.0960 diameter)

Orifice 2.30mm (10% derate & .0905 diameter)

| 2

2

| **** 2| 2

2

| **** 2| 2

2

| **** 2| 3

3

| ****

3

| 3

3

| **** 3| 3

3

| **** 3| 4

4

| **** 4| 4

4

| **** 4| 4

4

| **** 4| 5

5

| 5

5

| 5

5

12| 1012-314|

U-Clip Fastener

| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4
13

13

13

13

| 163-050

163-049

163-052

163-051

|

Burner Box Burner Box Burner Box Burner Box

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| **** X
14

14

14

| 141-493

141-494

141-439

|

Flame Rollout Support Flame Rollout Support Flame Rollout Support

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| **** X| X| **** X
15| 8402-124|

Flame Rollout Switch L270

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X
16| 9010-078|

In-Shot Burner 2.5 x 4.5

| 2| 2| 2| 2| 2| 2| 3| 3| 3| 3| 3| 3| 4| 4| 4| 4| 4| 4| 5| 5| 5
17

17

17

17

| 163-048

163-041

163-043

163-045

|

Burner Support Burner Support Burner Support Burner Support

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| **** X| **** X| **** X| X| X| X| X
18| 8554-024|

DSI Spark Ignitor

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X
19| 8554-025|

Flame Sensor

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X
20

20

20

20

| 5818-053

5818-054

5818-055

5818-056

|

2-Hole Gas Manifold 3-Hole Gas Manifold 4-Hole Gas Manifold 5-Hole Gas Manifold

| X| X| X| X| X| X| X| X| X| X| X| X| **** X| **** X| X| X| X| X| X| X| **** X
21| 5651-160|

Natural Gas Valve 1/2″ x 1/2″

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X
22

22

22

22

| 168-140

168-135

168-134

168-133

|

Tube Brace 2-Burner Tube Brace 3-Burner Tube Brace 4-Burner Tube Brace 5-Burner

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| **** X
23

23

| 112-355

113-475

|

Limit Bracket Limit Bracket

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| **** X
NS NS| WGCK-1 WGCK-3|

Propane Conversion Kit (0-6000’ Altitude) Propane Conversion Kit (6-10000’ Altitude)

| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X
NS| 4085-154|

Wiring Diagram

| X| X| | | | | | | | | | | X| X| | | | | | |
NS| 4085-155|

Ladder Diagram

| X| X| | | | | | | | | | | X| X| | | | | | |
NS| 4085-156|

Wiring Diagram

| | | | | | | X| X| | | | | | | | | | | X| |
NS| 4085-157|

Ladder Diagram

| | | | | | | X| X| | | | | | | | | | | X| |
NS| 4085-254|

Wiring Diagram

| | | X| X| | | | | | | | | | | X| X| | | | |
NS| 4085-269|

Ladder Diagram

| | | X| X| | | | | | | | | | | X| X| | | | |
NS| 4085-255|

Wiring Diagram

| | | | | | | | | X| X| | | | | | | | | | X|
NS| 4085-270|

Ladder Diagram

| | | | | | | | | X| X| | | | | | | | | | X|
NS| 4085-377|

Wiring Diagram

| | | | | X| X| | | | | | | | | | | X| X| | |
NS| 4085-392|

Ladder Diagram

| | | | | X| X| | | | | | | | | | | X| X| | |
NS| 4085-378|

Wiring Diagram

| | | | | | | | | | | X| X| | | | | | | | | X
NS| 4085-393|

Ladder Diagram

| | | | | | | | | | | X| X| | | | | | | | | X
NS| 900-285-001|

Complete Blower Assembly

| X| X| X| X| X| X| X| X| X| X| X| X| | | | | | | | |
NS| 900-285-002|

Complete Blower Assembly

| | | | | | | | | | | | | X| X| X| X| X| X| X| X| X

Drawing No| Part No.| Description| WG4S2-AXA| WG4S2-ANA| WG4S2-BXA| WG4S2-BNA| WG4S2-CXA| WG4S2-CAN| WG4S2-AXB| WG4S2-ANB| WG4S2-BXB| WG4S2-BNB| WG4S2-CXB| WG4S2-CNB| WG4S2-AXC| WG4S2-ANC| WG4S2-BXC| WG4S2-BNC| WG4S2-CXC| WG4S2-CNC| WG4S2-AXD| WG4S2-BXD`| WG4S2-CXD
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---
1

1

1

1

|

S171-326 S171-328 S171-330 S171-332

|

Heat Exchanger Assembly 50K Heat Exchanger Assembly 75K Heat Exchanger Assembly 100K Heat Exchanger Assembly 125K

| X| X| X| X| X| X| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

2|

113-268

|

Manifold Bracket

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X
4

4

4

4

| 8402-184

8402-183

8402-181

8402-179

|

Limit Switch L300-30 Limit Switch L190-40 Limit Switch L150-30 Limit Switch L130-30

| X| X| X| X| X| X| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

5| 9010-083|

NOx Screen

| | 2| | 2| | 2| | 3| | 3| | 3| | 4| | 4| | 4| | |
7

7

7

7

| 168-149

168-126

168-127

168-128

|

Collector Box Collector Box Collector Box Collector Box

| X| X| X| X| X| X| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

8| 1921-044|

Gasket Set

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X
9| 5809-017|

3.031″ x 4.625″ Transition

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X
11

11

| 9010-079

9010-082

|

Orifice 2.40mm (0.0960 diameter)

Orifice 2.30mm (10% derate & .0905 diameter)

| 2

2

| ****

2

| 2

2

| ****

2

| 2

2

| ****

2

| 3

3

| ****

3

| 3

3

| ****

3

| 3

3

| ****

3

| 4

4

| ****

4

| 4

4

| ****

4

| 4

4

| ****

4

| 5

5

| 5

5

| 5

5

12| 1012-314|

U-Clip Fastener

| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4
13

13

13

13

| 163-050

163-049

163-052

163-051

|

Burner Box Burner Box Burner Box Burner Box

| X| X| X| X| X| X| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

14

14

14

| 141-493

141-494

141-439

|

Flame Rollout Support Flame Rollout Support Flame Rollout Support

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X
15| 8402-124|

Flame Rollout Switch L270

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X
16| 9010-078|

In-Shot Burner 2.5 x 4.5

| 2| 2| 2| 2| 2| 2| 3| 3| 3| 3| 3| 3| 4| 4| 4| 4| 4| 4| 5| 5| 5
17

17

17

17

| 163-048

163-041

163-043

163-045

|

Burner Support Burner Support Burner Support Burner Support

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| **** X| X| X| X| X
18| 8554-024|

DSI Spark Ignitor

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X
19| 8554-025|

Flame Sensor

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X
20

20

20

20

| 5818-053

5818-054

5818-055

5818-056

|

2-Hole Gas Manifold 3-Hole Gas Manifold 4-Hole Gas Manifold 5-Hole Gas Manifold

| X| X| X| X| X| X| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

21| 5651-160|

Natural Gas Valve 1/2″ x 1/2″

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X
22

22

22

22

| 168-140

168-135

168-134

168-133

|

Tube Brace 2-Burner Tube Brace 3-Burner Tube Brace 4-Burner Tube Brace 5-Burner

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X
23

23

| 112-355

113-475

|

Limit Bracket Limit Bracket

| X| X| X| X| X| X| **** X| X| X| X| X| X| X| X| X| X| X| X| X| X| X
NS NS| WGCK-1 WGCK-3|

Propane Conversion Kit (0-6000’ Altitude) Propane Conversion Kit (6-10000’ Altitude)

| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X
NS| 4085-154|

Wiring Diagram

| X| X| | | | | | | | | | | X| X| | | | | | |
NS| 4085-155|

Ladder Diagram

| X| X| | | | | | | | | | | X| X| | | | | | |
NS| 4085-156|

Wiring Diagram

| | | | | | | X| X| | | | | | | | | | | X| |
NS| 4085-157|

Ladder Diagram

| | | | | | | X| X| | | | | | | | | | | X| |
NS| 4085-254|

Wiring Diagram

| | | X| X| | | | | | | | | | | X| X| | | | |
NS| 4085-269|

Ladder Diagram

| | | X| X| | | | | | | | | | | X| X| | | | |
NS| 4085-255|

Wiring Diagram

| | | | | | | | | X| X| | | | | | | | | | X|
NS| 4085-270|

Ladder Diagram

| | | | | | | | | X| X| | | | | | | | | | X|
NS| 4085-377|

Wiring Diagram

| | | | | X| X| | | | | | | | | | | X| X| | |
NS| 4085-392|

Ladder Diagram

| | | | | X| X| | | | | | | | | | | X| X| | |
NS| 4085-378|

Wiring Diagram

| | | | | | | | | | | X| X| | | | | | | | | X
NS| 4085-393|

Ladder Diagram

| | | | | | | | | | | X| X| | | | | | | | | X
NS| 900-286-001|

Complete Blower Assembly

| X| X| X| X| X| X| X| X| X| X| X| X| | | | | | | | |
NS| 900-286-002|

Complete Blower Assembly

| | | | | | | | | | | | | X| X| X| X| X| X| X| X| X

Drawing No.

| Part No.| Description| WG4S2-AXA| WG4S2-ANA| WG4S2-BXA| WG4S2-BNA| WG4S2-CXA| WG4S2-CAN| WG4S2-AXB| WG4S2-ANB| WG4S2-BXB| WG4S2-BNB| WG4S2-CXB| WG4S2-CNB| WG4S2-AXC| WG4S2-ANC| WG4S2-BXC| WG4S2-BNC| WG4S2 -CXC| WG4S2-AXD| WG4S2-AXD| WG4S2-BXD|

WG4S2-CXD

---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---
1

1

1

1

|

S171-326 S171-328 S171-330 S171-332

|

Heat Exchanger Assembly 50K Heat Exchanger Assembly 75K Heat Exchanger Assembly 100K Heat Exchanger Assembly 125K

| X| X| X| X| X| X| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

2|

113-268

|

Manifold Bracket

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X
4

4

4

4

|

8402-184

8402-183

8402-181

8402-179

|

Limit Switch L300-30 Limit Switch L190-40 Limit Switch L150-30 Limit Switch L130-30

| X| X| X| X| X| X| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

5| 9010-083|

NOx Screen

| | 2| | 2| | 2| | 3| | 3| | 3| | 4| | 4| | 4| | |
7

7

7

7

| 168-149

168-126

168-127

168-128

|

Collector Box Collector Box Collector Box Collector Box

| X| X| X| X| X| X| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

8| 1921-044|

Gasket Set

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X
9| 5809-017|

3.031″ x 4.625″ Transition

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X
11

11

| 9010-079

9010-082

|

Orifice 2.40mm (0.0960 diameter)

Orifice 2.30mm (10% derate & .0905 diameter)

| 2

2

| ****

2

| 2

2

| ****

2

| 2

2

| ****

2

| 3

3

| ****

3

| 3

3

| ****

3

| 3

3

| ****

3

| 4

4

| ****

4

| 4

4

| ****

4

| 4

4

| ****

4

| 5

5

| 5

5

| 5

5

12| 1012-314|

U-Clip Fastener

| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4| 4
13

13

13

13

| 163-050

163-049

163-052

163-051

|

Burner Box Burner Box Burner Box Burner Box

| X| X| X| X| X| X| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

14

14

14

| 141-493

141-494

141-439

|

Flame Rollout Support Flame Rollout Support Flame Rollout Support

| X| X| X| X| X| X| X| X| X| X| X| X| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

15| 8402-124|

Flame Rollout Switch L270

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X
16| 9010-078|

In-Shot Burner 2.5 x 4.5

| 2| 2| 2| 2| 2| 2| 3| 3| 3| 3| 3| 3| 4| 4| 4| 4| 4| 4| 5| 5| 5
17

17

17

17

| 163-048

163-041

163-043

163-045

|

Burner Support Burner Support Burner Support Burner Support

| X| X| X| X| X| X| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

18| 8554-024|

DSI Spark Ignitor

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X
19| 8554-025|

Flame Sensor

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X
20

20

20

20

| 5818-053

5818-054

5818-055

5818-056

|

2-Hole Gas Manifold 3-Hole Gas Manifold 4-Hole Gas Manifold 5-Hole Gas Manifold

| X| X| X| X| X| X| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

21| 5651-160|

Natural Gas Valve 1/2″ x 1/2″

| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X| X
22

22

22

22

| 168-140

168-135

168-134

168-133

|

Tube Brace 2-Burner Tube Brace 3-Burner Tube Brace 4-Burner Tube Brace 5-Burner

| X| X| X| X| X| X| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

23

23

| 112-355

113-475

|

Limit Bracket Limit Bracket

| X| X| X| X| X| X| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

NS NS| WGCK-1 WGCK-3|

Propane Conversion Kit (0-6000’ Altitude) Propane Conversion Kit (6-10000’ Altitude)

| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X
NS| 4085-154|

Wiring Diagram

| X| X| | | | | | | | | | | X| X| | | | | | |
NS| 4085-155|

Ladder Diagram

| X| X| | | | | | | | | | | X| X| | | | | | |
NS| 4085-156|

Wiring Diagram

| | | | | | | X| X| | | | | | | | | | | X| |
NS| 4085-157|

Ladder Diagram

| | | | | | | X| X| | | | | | | | | | | X| |
NS| 4085-254|

Wiring Diagram

| | | X| X| | | | | | | | | | | X| X| | | | |
NS| 4085-269|

Ladder Diagram

| | | X| X| | | | | | | | | | | X| X| | | | |
NS| 4085-255|

Wiring Diagram

| | | | | | | | | X| X| | | | | | | | | | X|
NS| 4085-270|

Ladder Diagram

| | | | | | | | | X| X| | | | | | | | | | X|
NS| 4085-377|

Wiring Diagram

| | | | | X| X| | | | | | | | | | | X| X| | |
NS| 4085-392|

Ladder Diagram

| | | | | X| X| | | | | | | | | | | X| X| | |
NS| 4085-378|

Wiring Diagram

| | | | | | | | | | | X| X| | | | | | | | | X
NS| 4085-393|

Ladder Diagram

| | | | | | | | | | | X| X| | | | | | | | | X
NS| 900-286-003|

Complete Blower Assembly

| X| X| X| X| X| X| X| X| X| X| X| X| | | | | | | | |
NS| 900-286-004|

Complete Blower Assembly

| | | | | | | | | | | | | X| X| X| X| X| X| X| X| X

CONTROL PANEL

Drawing No.| Part No.| Description| WG3S2-A| WG3S2-B| WG3S2-C| WG4S2-A| WG4S2-B| W G 4S2-C| WG5S2-A| WG5S2-B| WG5S2-C
---|---|---|---|---|---|---|---|---|---|---|---

1

| 517-276|

Control Box Wrapper

| X| X| X| X| X| X| X| X| X

2

| 113-269

|

Circuit Breaker Base

| X| X| | X| X| | X| X|

2

|

127-590

|

Disconnect Base

| | | X| | | X| | | X

3

|

117-247

|

Low Voltage Box

| X| X| X| X| X| X| X| X| X

4

| 117-248|

Low Voltage Partition

| X| X| X| X| X| X| X| X| X

5

| 8607-024|

Low Voltage Terminal Strip

| X| X| X| X| X| X| X| X| X

6

| 135-130|

Wire Shield

| X| X| X| X| X| X| X| X| X

7

| 5651-159|

Integrated Control Board

| X| X| X| X| X| X| X| X| X

8

| 8611-009|

Ground Lug

| X| X| X| X| X| X| X| X| X

9

| S8201-169|

Compressor Control Module

| X| X| X| X| X| X| X| X| X

10

10

| 8407-068

8407-069

|

Transformer Transformer

| X| X| ****

X

| X| X| ****

X

| X| X| ****

X

11

11

| 8201-009

8201-032

|

Draft Inducer Motor Relay Draft Inducer Motor Relay

| X| X| ****

X

| X| X| ****

X

| X| X| ****

X

12

|

8401-027

|

Compressor Contactor

| X| X| X| X| X| X| X| X| X
14

14

14

14

14

| 8615-055

8615-052

S8615-101 8615-043

8615-040

|

Circuit Breaker 40 Amp, 2-Pole Circuit Breaker 30 Amp, 3-Pole Rotary Disconnect

Circuit Breaker 40 Amp, 3-Pole Circuit Breaker 50 Amp, 2-Pole

| X| ****

X

| ****

X

| X| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

15

15

15

15

15

| 8552-080

8552-005

8552-004

8552-094

8552-055

|

Capacitor 40/10 MFD 370V Capacitor 10 MFD 370V Capacitor 7.5 MFD370V Capacitor 30/10 MFD 370V Capacitor 40/10 MFD 440V

| X| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

16

16

16

| 8550-007

8550-003

8550-008

|

Capacitor Bracket, 2” Round Capacitor Bracket, 1-1/4” Oval Capacitor Bracket, 2-1/2” Round

| X| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

17| 8201-085|

Phase Monitor

| | X| X| | X| X| | X| X
19| 3000-1265|

Blower Motor Power Wire Harness

| X| X| X| X| X| X| X| X| X
20| 3000-1254|

Blower Motor Control Wire Harness

| X| X| X| X| X| X| X| X| X
21| 8615-041|

Fuse Block

| | | X| | | X| | | X
22

22

| 8614-046

8614-042

|

5 Amp Class CC Fuse 7 Amp Class CC Fuse

| | | 2| | | ****

2

| | | ****

2

23| 8607-017|

Terminal Block 240V 2 Terminal

| | | X| | | X| | | X
24| 3000-1253|

IFC Wire Assembly

| X| X| X| X| X| X| X| X| X
25| 8614-045|

3 Amp Fuse

| X| X| X| X| X| X| X| X| X

BLOWER ASSEMBLY

*Wall-Mount Unit – Blower Assembly Cross Reference**

WG3S2 with 50/75K Heat

|

900-285-001

WG3S2 with 100/125K Heat

| 900-285-002

WG4S2 with 50/75K Heat

|

900-286-001

WG4S2 with 100/125K Heat

|

900-286-002

WG5S2 with 50/75K Heat

|

900-286-003

WG5S2 with 100/125K Heat|

900-286-004

* Refer to Burner Components on pages  9, 10 and 11 for model numbers.

|

Drawing No.;

| Part No.| Description| 900-285-001

| 900-285-002

| 900-286-001

| 900-286-002

|

900-286-003

|

900-286-004

---|---|---|---|---|---|---|---|---|---
| 1| 5152-011| Blower Wheel 10-8| X| X| X| X| X| X
2| 5152-012| Blower Wheel 10-8| X| X| X| X| X| X
3| 8106-052-0045| 1/2 HP Programmed Motor w/Control| X| | | | |
3| 8106-052-0051| 1/2 HP Programmed Motor w/Control| | X| | | |
3| 8107-017-0046| 3/4 HP Programmed Motor w/Control| | | X| | |
3| 8107-017-0052| 3/4 HP Programmed Motor w/Control| | | | X| |
3| 8107-017-0047| 3/4 HP Programmed Motor w/Control| | | | | X|
3| 8107-017-0053| 3/4 HP Programmed Motor w/Control| | | | | | X
5| 112-344| Control Mounting Plate| X| X| X| X| X| X
6| 8200-040| Motor Mount| X| X| X| X| X| X
7| 151-101| Blower Housing| 2| 2| 2| 2| 2| 2
8| 144-166| Diffuser| 2| 2| 2| 2| 2| 2
9| 105-881| Angle – Back| X| X| X| X| X| X
10| 165-564| Channel – Front| X| X| X| X| X| X
11| 105X1075| Angle – Right| 2| 2| 2| 2| 2| 2
12| 105Y1075| Angle – Left| 2| 2| 2| 2| 2| 2
| 13| 5451-011| Grommets| 6| 6| 6| 6| 6| 6

*Refer to pages 9, 10 and 11 where both cooling and heating capacities are listed to match proper blower assembly internal parts required for specific application. They are listed at the bottom of the chart as NS (not shown).

General Notes

• Revised and/or additional pages may be issued from time to time.
• A complete and current manual consists of pages shown in the following contents section.

Important

• Contact the installing and/or local Bard distributor for all parts requirements. Make sure to have the complete model and serial number available from the unit rating plates. 

Climate Control Solution
Bard Manufacturing Company, Inc. Bryan, Ohio 43506
http://www.bardhvac.com/

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