TUV Rheinland VAS 6095 A Engine Spport Bracket Base Plus Owner’s Manual
- June 7, 2024
- TUV Rheinland
Table of Contents
- Information regarding this manual
- Explanation of symbols
- Designations
- Scope of supply
- Safety instructions
- Technical specifications
- Technical data
- Intended use
- Basic principles for working with the engine support bracket
- Regular inspection and maintenance
- Application
- Completing the operation and storing the engine support bracket
- Troubleshooting
- Warranty
- Disposal
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
VAS 6095 A / 1-21
Engine Support Bracket Base Plus
Owner’s Manual
www.tuv.com
ID 1111220411
Translation of the original owner’s manual
This owner`s manual is protected by copyright. Any use outside of the boundaries of copyright law without the consent of the manufacturer is not permitted and is punishable by law. This also applies to the extraction of individual illustrations and the use of texts in excerpt form.
Information regarding this manual
State-of-the-art
This engine support bracket represents state-of-the-art technology. To ensure
functionality, it must be operated in a proper and safe manner.
Technical modifications
In the interests of quality assurance, we reserve the unrestricted right to
implement technical modifications arising from further developments in
technology and product improvements without prior notice.
Reading owner`s manual
Before using the engine support bracket, read the manual carefully and comply
with it.
Handling
All handling necessary to ensure correct operation is described in the
owner`s manual. No methods of working other than those approved by the
manufacturer may be practiced.
Explanation of symbols
In this owner`s manual, some sections use internationally known warning symbols, warning notes, and general instruction symbols. The individual symbols are explained below. Follow all instructions and safety rules.
| Follow manual| | Please note the following.| | Arrow showing direction
---|---|---|---|---|---
| Warning
General source of danger| | Arrow to clarify compression| | Arrow showing
direction
| Warning
Hand could become trapped| | For more information, see section …| | Turn
counterclockwise
XX Nm Use the specified torque
Designations
Markings on the support
A Warning notice | F Serial number / date of manufacture |
---|---|
B Factory address | G Note |
C CE mark | H Manufacturer’s identification |
D Dead weight | I Part number |
E Max. rated load |
Scope of supply
Safety instructions
| The engine support bracket is approved solely for the intended use
designated by the manufacturer.
---|---
| Ensure that the tool is only operated by trained personnel who are
instructed in how to use it.
| Use of the tool by personnel who have not undergone the requisite training
and instruction Is prohibited.
| ake sure that the manual is accessible to operating personnel. Before
operating this device for the first time, each operator must read this owner’s
manual carefully. It must always be available where the product is being used.
In addition to the owner’s manual, the binding provisions of the accident
prevention regulations applicable at the place of use and the general,
accepted rules for safety compliance and professional working must be
observed.
| Comply with the nameplate and labels on the device.
| Risk of crushing and serious injury here!
| Comply with the accident prevention regulations of the country in which the
device is being used.
| The tool, including labels, must be visually inspected before each use.
| Never throw the tool or allow it to fall. Never misuse the tool or lend it
to untrained personnel.
| The safety instructions must be read and understood before any repair work
is performed. Failure to read the instructions may result in serious bodily
injury.
| Alterations to the engine support bracket are not permitted.
| The manufacturer bears no liability for any alterations or modifications
made to the support or for any resulting personal injury. Only the Base Plus
engine may be lifted with the support.
| When lifting and lowering the load, avoid bumping into obstacles.
| Do not use the device to carry people and do not climb on the lifted load.
| The stated nominal load of 100 kg (220.5 lbs) must not be exceeded.
| Follow the Volkswagen AG repair manual.
| References to repair manuals must always be taken into consideration.
| Wear safety shoes and gloves.
Technical specifications
Model number | VAS 6095 A / 1-21 |
---|---|
Weight | 7.4 kg (16.3 lbs) |
Max. rated load | 100 kg (220.5 lbs) |
Dimensions (W x H x D) in mm / in | 223 x 368 x 115 (8.8 x 14.5 x 4.5 in) |
Coefficient for the static test | 2-fold (against deformation), 3-fold (against |
breakage)
Temperature| -20°C to +60°C (-4°F to 140°F)
Technical data
Engine support bracket
Width: 223 mm (8.8 in)
Height: 368 mm (14.5 in)
Depth: 115 mm (4.5 in)
Intended use
Intended use| According to Volkswagen AG’s specifications, the device is used
exclusively to support a max. load of 100 kg (220.5 lbs) (Base Plus engine).
Only use the device together with VW 309A and VAS 6095A.
---|---
Incorrect use| The load-carrying capacity of 100 kg (220.5 lbs) indicated on
the engine support bracket is the maximum rated load that may be lifted by the
engine support bracket. The engine support bracket is not to be used for any
other purpose.
| Do not lift, lower or rotate the engine support bracket while people are
in the danger zone of the load.
| Standing beneath the load while it is being lifted, lowered or rotated is
not permitted.
Before initiating lifting, lowering or rotating, the operator must first
ensure that the engine support bracket is properly secured.
| Do not loosen the engine support bracket screws while it is loaded.
When installing the engine support bracket, make sure that the operator is not
endangered by the tool itself or by the universal stand. The load must be
lifted /Lowered / rotated slowly and carefully.
Consult the manufacturer before using the support in certain (e.g. high
humidity, salty,acidic or basic) atmospheres.
| If the engine support bracket is defective, it must be taken out of
service immediately.
| It may only be used to lift Volkswagen AG-approved Base Plus engines.
Basic principles for working with the engine support bracket
| Risk of injury
The engine support bracket must be positioned so that there is no danger of
crushing.
---|---
| Load-carrying capacity
Before using the engine support bracket, check that the specified rated
load of 100 kg (220.5 lbs) has not been exceeded.
| Stable positioning
The lifting device may only be used on a horizontal, level, solid floor.
| Warranty
The manufacturer accepts no liability for damage caused by improperly
performed repairs.
| Improper use of the device that causes damage to equipment will invalidate
the warranty.
| Only use the screws provided.
Regular inspection and maintenance
| The inspection must only be carried out by qualified personnel. The engine
support bracket must be inspected at least once a year. If the tool is used
frequently, inspection must be performed at shorter intervals. The inspection
mainly comprises visual and functional checks intended to assess the condition
of the parts with regard to damage, wear, corrosion or other changes, as well
as checks to assess the completeness and effectiveness of the Safety
precautions.
---|---
| Repairs may only be performed by the manufacturer or by a person authorized
by the manufacturer.
| Surface damage must be repaired so as to prevent corrosion. The device must
be cleaned every six months or as necessary if heavily soiled.
Inspections must be arranged by the operator.
Application
3.1.1 Screw VW 309A and VAS 6095A/1-21 into place with the four supplied
screws and washers M12x1.5×35 10.9. (Tightening torque 80 Nm)
3.1.2 / 3.1.3 Fasten the Base Plus engine to VW 6095A/1-21 using the three screws preinstalled on the engine support bracket. (Tightening torque 20 Nm)
3.1.4 Engine in secured state.
| Take into account the permitted lifting weight of the jack.
---|---
| CE-mark on the jack may expire.
| The lifting device may only be moved when it is Removal and lifting of the
engine according to VW specifications.at its lowest position.
| Pay attention to the lifting device and load during all movements.
Completing the operation and storing the engine support bracket
Before and after each operation, check the engine support bracket for any
damage.
Store the engine support bracket as shown in the picture. The engine support
bracket must be cleaned before storing it.
Always clean the tool before storing and store it in a safe place. Avoid
contamination.
Troubleshooting
Malfunction | Problem | Remedy | Section |
---|---|---|---|
Support does not fit | Wrong engine | Check the engine identification marking |
3.1
Wrong support point selected| Check the support points| 3.1
Malfunction| Wrong engine| Check the engine identification marking| 3.1
Wrong support point selected| Check the support points| 3.1
Connecting screws on VW 309A do not fit| Did not use the supplied screws|
Check the screws| 3.1
Thread dirty| Clean the thread|
Warranty
A 24-month warranty against defects in material or workmanship is provided for the engine support bracket of type designation VAS 6095 A / 1-21.
The warranty begins on the date of delivery, as specified on the invoice or delivery note.
The warranty is valid for the user / customer provided that the tool is obtained from an authorized sales outlet and is used as described in the instructions for its intended use. The warranty becomes invalid if the tool is used for purposes other than the intended use. In addition, the warranty becomes invalid if the tool is not used as described in the owner’s manual.
In the event of defect or fault, TKR Spezialwerkzeuge GmbH will only repair or replace faulty parts at its own discretion.
Service address
TKR Spezialwerkzeuge GmbH
Service
Am Waldesrand 9-11
D-58285 Gevelsberg (Germany)
Phone +49 2332 66607-0
Fax +49 2332 66607-941
E-mail info@tkrgroup.com
Disposal
Machinery,
equipment, and their components must be disposed of as prescribed by the laws,
regulations, and other provisions of the country in which they are located.
We recommend using licensed specialist companies for disposal.
EC Declaration of Conformity
In accordance with EU Machinery Directive
2006/42/EC
Manufacturer:
TKR Spezialwerkzeuge GmbH
Am Waldesrand 9-11
58285 Gevelsberg, Germany
Person authorized to compile the technical documentation: Thorsten
Weyland
Designation: VAS 6095A/1-21, VAS 6095A/1-22
Tool type: Engine support bracket
Has been developed and designed in accordance with the standards and guidelines specified below by
TKR Spezialwerkzeuge GmbH
Am Waldesrand 9-11
DE-58285 Gevelsberg (Germany)
Standard: DIN EN ISO 12100; DIN EN 13155:2003+A2:2009
Serial number range: 000001 010000
EU Machinery Directive: 2006/42/EC
As manufacturer, we declare: The products marked accordingly fulfill the
requirements of the directive and standards listed.
Gevelsberg, October 11, 2019 Thorsten Weyland Technical Director
Am Waldesrand 9-11
D-58285 Gevelsberg (Germany)
Phone +49 2332 66607-0
Fax +49 2332 66607-941
E-mail info@tkrgroup.com
Internet www.tkrgroup.com