Allegion Manufacturing Careers Virtual Tour User Guide
- June 6, 2024
- Allegion
Table of Contents
Allegion Manufacturing Careers Virtual Tour User Guide
Recommended viewing order
- Virtual Plant Tour (10 min)
- Why work in manufacturing (employee voices) (10 min)
- Discussion about jobs and manufacturing
- Panel discussion on manufacturing career experiences (20 min)
Discussion topics
How is technology changing manufacturing?
- In the past, manufacturing was thought to be manual and repetitive. Today, technology has changed the way products are manufactured.
- Automation and robotics have improved output and efficiency in plants, as well as improved the quality of products produced.
- IoT and data allows for increased productivity and innovative new products.
- Computer systems and software allow for accurate tracking and distribution of inventory.
As seen in the videos, manufacturing offers the opportunity to work in a wide variety of jobs. From jobs that require a high school diploma to those that require a college degree, there are a variety of paths to a career in manufacturing.
- What are some of the types of jobs you heard discussed in the video?
- What types of education and/or skills do you think are needed for those jobs?
- What types of courses can you take that would help prepare you for those jobs and develop those skills?
*See below for a reference guide on job descriptions and requirements.
These are general job descriptions and national average wages for these types of jobs.
Job| Description| Responsibilities| Education needed|
Skills needed
---|---|---|---|---
Assembly Operator
__ Other titles: Production Operator
__ Manufacturing Assembler
__ Assembly Technician
__
National avg. salary
~$37,000 but varies by type of product being assembled
| Assembly Operators work in manufacturing units and create finished products by joining parts together|
- Follow production schedules
- Package products
- Prepare items for shipment
- Ensure work is performed according to specification
- Operate machinery
- Generate production reports
| High School Diploma|
- Reading comprehension to follow assembly instructions
- General mathematics to read measuring devices to perform required assembly and inspection duties
- Basic computer skills as many assembly lines use digital machinery and equipment
- Attention to detail to spot small defects and potential problems
- Physical stamina to lift and carry heavy pieces of equipment and boxes and standing for hours at a time
Distribution Worker
__ Other titles: Warehouse worker
Shipping Associate National avg. salary $30,000
| Responsible for pulling, picking, staging, sorting and loading of product for outbound customer orders, as well as unloading and receiving inbound loads and transporting product throughout the warehouse|
- Pick, stage and load customer orders
- Conduct product counts to ensure accurate inventory levels
- Maintain a clean and safe working environment by following all safety procedures
- Operate material handling equipment
| High School Diploma|
- Forklift certification
- Ability to work in a team
- Good communication skills – both written and verbal
- Attention to detail in order to ensure work is accurate
- Basic computer skills as inventory is tracked in the operations system
- Physical stamina to lift and carry heavy boxes and standing for hours at a time
Operations Supervisor
**Other titles: Manufacturing supervisor**
Team Leader National avg. salary $55,000
| Supervises the daily activities of an operations unit or team|
- Supervise employees
- Evaluate performance
- Report on unit metrics
- Perform unit administration, such as budgeting, inventory control, or work scheduling
| High School Diploma and experience in the area they will be managing|
- Organizational and leadership skills
- Mathematics for scheduling and budgeting
- Project Management skills
- Interpersonal Communication skills, both verbal and written
- Problem-Solving skills
- Computer skills
Robotics Technician
**Other titles: Automation technician**
**Electrical / electronic technician**
National avg. salary $60,000
| Build, install, test, or maintain robotic equipment or related automated production systems.|
- Troubleshoot robotic systems
- Install, program, or repair programmable controllers, robot controllers, end-of- arm tools, or conveyors
- Perform preventive or corrective maintenance on robotic systems or components
- Modify computer- controlled robot movements
- Align, fit, or assemble components, using hand tools, power tools, fixtures, templates, or microscopes
| Associate degree and/or apprenticeship|
- Troubleshooting
- Equipment maintenance
- Mathematics
- Computer skills
- Reading comprehension
- Critical thinking
- Complex problem solving
Materials Manager
**Other titles: Inventory planning manager**
**Materials planning manager**
**National Avg. Salary $108,000**
| A materials manager is responsible for managing inventory and purchasing procedures of raw materials and other supplies within a company|
- Maintain optimum inventory levels to ensure on-time deliveries
- Responsible for programs materials, suppliers, and processes to achieve the best possible quality, reliability, prices, and delivery
- Establish procedures and supervise the physical inventory
- Supervise, evaluate and coach staff members
- Maintain relationships and negotiate with suppliers
- Purchase supplies and materials according to specifications
| Bachelor’s Degree|
- Experience in logistics role or related experience
- Excellent organizational and leadership skills
- Familiarity with supply chain and inventory management systems
- Knowledgeable of forecasting and budgeting
- Ability to solve problems swiftly
- Computer skills
Manufacturing Engineer
**Other titles: Industrial Engineer**
**National Avg. Salary $70,000**
| Industrial engineers find ways to eliminate wastefulness in production processes. They devise efficient systems that integrate workers, machines, materials, information, and energy to make a product or provide a service|
- Figure out how to manufacture parts or products with maximum efficiency
- Develop management control systems to make financial planning and cost analysis more efficient
- Enact quality control procedures
- Design control systems to coordinate activities and production planning in order to ensure that products meet quality standards
| Bachelor’s Degree in Industrial or general Engineering|
- Creativity and ingenuity to design new production
- Critical-thinking to create new systems to solve problems related to waste and inefficiency
- Listening skills to solicit feedback from customers, vendors, and production staff
- Mathematics including the principles of calculus, trigonometry, and other advanced topics for analysis, design, and troubleshooting
- Problem-solving skills
- Written and verbal communication skills to document and explain processes and instructions to production staff, technicians and management
Environmental Health and Safety Director (EHS)
**Other titles Environmental compliance director**
**Occupational health and safety director**
**National avg. salary $140,000**
| Ensures compliance with all environmental, health and
safety regulations and keeps abreast of any changes to laws and regulations that impact the organization.
|
- Initiate and coordinate all site EHS related activities
- Provide technical guidance
- Aid in establishing and achieving site EHS goals, objectives, and metrics
- Review, update and develop site specific EHS programs, policies, and procedures
- Develop and administer required EHS training for all site associates
- Assist with incident and injury reporting and investigations
- Perform inspections for identification and control of hazards
- Maintain regulatory inspection readiness
| Bachelor’s degree in Environmental Health, Safety Engineering, or Occupational Health|
- Knowledge of EHS programs
- Knowledge of OSHA and EPA standards
- Excellent communication skills
- Computer skills
- Ability to handle multiple projects with tight deadlines
- Mathematics
- Science / chemistry
- Problem-solving skills
*Estimated average salary per the salary.com or other national sites
If students have additional interest in manufacturing, below is a are several videos of Allegion plants around the country that they could view.
- Schlage locks factory in Security, Colorado (65 minutes)
- Schlage locks factory and distribution facility in Olathe, Kansas (75 minutes)
- LCN door controls factory in Princeton, Illinois (90 minutes)
- Von Duprin exit devices factory in Indianapolis, Indiana (80 minutes)
- Steelcraft hollow metal door factories in Chino, California and Cincinnati, Ohio (90 minutes)
- Republic hollow metal door factory in Mackenzie, Tennessee (60 minutes)
- TGP fire rated glass factory in Snoqualmie (Seattle), Washington
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