TYCON TPDIN-Monitor-WEB3 User Guide

TYCON TPDIN-Monitor-WEB3

• Remote Power Stations
• Backup Power Systems
• Solar Systems
• Wind Powered Systems
• Industrial Sense & Control
• Process Automation

Congratulations! on your purchase of the TPDIN-Monitor-WEB3 System Monitor. Please take a moment to review this Qwik In-stall Guide before installation.
Recommended Tools and Supplies: Small Flat Blade Screwdriv-er, 35mm x 7.5mm DIN Rail
Important!: Before you get started, please go to sup- port.tyconsystems.com, download the latest firmware for your particular model and upgrade the unit.
Security: Please be sure to set a username and password on the Network page to secure the user interface. Also set your own Telnet username/password and enable Telnet so that you can reboot the unit remotely in case of a browser access issue.

Qwik Install

STEP 0: The TPDIN-Monitor-WEB3 can be used to monitor Qty 4 1V-80V Voltages, four Currents ( Qty 1 +/- 10A, Qty 1 shunt and Qty 2 +20A) and two temperatures (1 internal and 1 external). There are four 10A relays that can be used to control power to four devices. Two of the relays (CH1,CH2) are normally closed type and two are normally open type (CH3,CH4). They can be automatically controlled by voltage, cur-rent, temperature, ping watchdog or time.
NOTE: There is an RS232/485 input for interfacing to Tycon MPPT so-lar controllers. If connected to the Tycon MPPT solar controller, all sys-tem parameters such as PV volts, PV current, Battery Volts, Battery Current, Load Volts and Load Current are accessible via the WEB3.

STEP 1: Install the TPDIN® to a suitable DIN rail mount.

STEP 2: Connect the voltages to be monitored to the V1 to V4 voltage ports. Voltages between 1 and 80volts DC can be monitored.

STEP 3: Connect the currents to be monitored to the I1-I3 current ports. I1 and I2 can read currents from 0.1 to 20A. I3 can read positive or negative currents to +/-10A. I3 can be used to measure current flow-ing into and out of a battery to see if the battery is charging or discharg-ing. I4 is designed to be used with a current shunt to be able to read higher currents. It is also capable of reading +/- current.

STEP 4: Connect any power to devices you want to be under relay con-trol to the CHI—CH4 10A relays. The CH1 and CH2 relays are normally closed relays and the CH3 and CH4 are normally open relays. When the relay is in it’s default position it draws zero power. When it is switched to the opposite position, it draws up to 0.5W. When the Open/Closed indicator in the user interface is Green, the relay is not using any power. When it is Red, the relay is using up to 0.5W.

STEP 5: Connect the External Temperature sensor to the included green wire terminal connector. There is no polarity. Plug the wire termi-nal connector to the “Temp.” connector location. Locate the external temperature sensor where you want to measure external temperatures. You can extend the wire lengths if desired by soldering additional wires to the existing wires. You can measure temperatures from –40C to +125C

STEP 6: The TPDIN-Monitor-WEB3 can be powered with 10-57VDC thru the wire terminal connector #7 or via 802.3af/at PoE or Passive 24V to 48V PoE thru the RJ45 PoE/DATA port. If powered by both wire terminal and PoE port, the port with highest voltage has priority.
Important!: Tycon recommends using shielded CAT5/6 cable to connect to the RJ45 port on the WEB3. This will ensure proper grounding of the port.

STEP 7: Download the Java based Discovery Tool from sup- port.tyconsystems.com. Your computer must have java installed to use the discovery tool (java.com).
The WEB3 ships with IP addressing by DHCP enabled. The discovery tool will find the IP address of the device so you can access the web control panel. If not connected to a DHCP server the default IP address is 192.168.1.6

STEP 8: Open the Web control panel of the unit by using the discovery tool or typing the units known IP address into a browser. The unit will serve up the Monitor web page. The monitor page is where all the volt-age, current, temperature and relay status can be seen. Relays can also be controlled manually from this page. There is a cycle button by the relays if you want to automatically cycle a relay from open to closed and back. The Cycle Delay is specified on the SYSTEM page.
You can modify any labels directly on the monitor page. Click “Save Labels” to save your customizations.

STEP 9: Open the System Page. Here you can set a static IP Address. You can also set access security by entering a user name and pass-word (10 characters max). You can also set a unique Host Name to identify the Monitor. Sensor offsets can be entered to fine tune the readings to match another piece of measuring equipment or to compen-sate for line loss.

STEP 10: Open the Relays Page. This is where you can set the relay controls. Relays can be controlled by Time, Temp, Voltage, Current, Ping or Periodic. The controls can be setup as compound controls so more than 1 control can be setup for a single relay. The control above has priority.

STEP 11: Open the Email Page. This is where you can setup the SMTP server. The WEB3 supports unencrypted (Port 25) and TLS (Port 587). Gmail security requires 2-step verification. You need to get and use an app password from your Gmail account.

STEP 12: Open the Alerts Page. This is where you can setup multiple email alerts. An alert will be sent when the measurement is outside the min/max window.

Other Pages
Network: On this page you setup the network parameters and pass-words. Set DHCP or static addressing. If using static IP, be sure to set a valid gateway and DNS or else the email alerts won’t work. Set a username and password to secure the web interface. Set your own username and password for Telnet and enable Telnet. Telnet will allow you to reboot the unit in case there is some problem accessing the unit through a web browser.
SNMP : You setup the SNMP access on this page. The unit supports SNMP walking and extracting data via SNMP programs such as Cacti. The relays can also be controlled via SNMP. The unit does not support SNMP traps.
Upgrade: Go to this page to update the firmware. Download the latest firmware from Tyconsystems.com/support/firmware. Select the down-loaded file and click on “Upgrade and Reboot”. Note: Do not navigate away from this page during upgrade or the upgrade will be aborted.
Log: You will find a sequential log file of system events here. You can set the log interval on the System page. The log memory status can be seen on the Monitor Page. When the memory reaches 100% the new data will bump the old data. The log holds 4048 records.
Graph: You can graph single or multiple parameters. Click on “Show  All” to see all the data. To print the graph do a screen capture and save as a graphic file.
MPPT: This is where you can see the data from a connected Tycon MPPT solar controller. The data will also be added to the log file. You can also toggle the load connected to the solar controller on/off.

TECH CORNER
Additional Information you may find useful

1. FUSE: The TPDIN-Monitor-WEB3 has an external mini blade 2A fuse. If the WEB3 doesn’t power up, check the fuse.
2.  LIMITS: Don’t exceed 80V on the voltage inputs or 20A on the cur-rent inputs or 10A on the relays or the unit could be damaged. This kind of damage isn’t covered under warranty.
3.  MOISTURE: The WEB3 is designed to be used indoors or out-doors in a weatherproof enclosure. Avoid getting the WEB3 wet. This kind of damage isn’t covered under warranty.
4.  TELNET: The unit can be accessed via TELNET to see the pre-sent readings and also control the relays. You can toggle relays using the number keys on the computer #1-4. You can also reboot the unit by typing “r”. Default TELNET user name = admin and password = tycon
5. BATTERY STATUS: If measuring voltage of battery systems typi-cal state of charge readings are as follows. These readings are without any load on the battery. For max battery life don’t discharge under 50%:

State Of Charge| Sealed or Flooded Lead Acid| GEL Battery| AGM Battery
---|---|---|---
100%| 12.7+Volts| 12.9+Volts| 12.8+Volts
75%| 12.4 Volts| 12.7 Volts| 12.6 Volts
50%| 12.2 Volts| 12.4 Volts| 12.3 Volts
25%| 12.0 Volts| 12.0 Volts| 12.0 Volts
10%| 11.8 Volts| 11.8 Volts| 11.8 Volts

6. Operating Power: The TPDIN-Monitor-WEB3 has extremely low operating power, typically less than 1.5W. CH1,CH2 relays are nor-mally closed type and CH3,CH4 are normally open type so in typi-cal operation they don’t use any power until they are energized. If the relays are turned on, the power usage will increase by 0.5W per relay.

Connector Pinouts

Specifications

 |
---|---
Voltage Measurement (DC)| V1, V2, V3, V4  = 1-80VDC
Voltage Meas Accuracy| +/- 0.1V
Current Measurement (DC)| I1, I2 = 0.1A to 15A (20A Peak),  I3 = +/-10A

I4 Supports Ext Current Shunts – Input Range +/- 25mV

Current Meas Accuracy| +/- 0.1A
Common Mode Volt Range| -20V to +80V
Temperature Measurement| T1,T2 = -40C to 125C
Temp Measurement Type| T2 = Embedded, T1 = External Sensor (included)
Temp Measurement Accuracy| +/- 1 degC
Relays| CH1, CH2 (NC) ; CH3, CH4 (NO) = 10A 30VDC, 125

-250VAC

Relay Control| CH1, CH2, CH3, CH4 = Manual or Automatic based on Volts, Amps, Temperature, Ping or Time
Power Requirements| 10-57VDC Wire Terminal or

802.3af/at Class 0 PoE or 24V Passive PoE 1.5W All Relays Off,   3.5W All Relays On

Accessibility| Via Web Browser and SNMP and Telnet
Data-Logger| FIFO,   Max 4048 data sets, Prog log interval
Connections| Removable Wire Terminal
Wire Size| 12AWG Max
Mounting| DIN Rail
Operating Temperature| -40C to +75C (-40F to 167F)
Humidity (RH)| 0% – 90%
Dimensions (LxWxH)| 125 x 102 x 46mm (4.9” x 4” x 1.8”)
Weight| 410g (14.5 oz)
Warranty| 3 Years

Typical Application

7. WIRE TYPE: When using the monitor in high current applications (>10A), it’s important to use a 10-12AWG stranded wire with many fine strands. This type of wire will provide a low resistance electrical connection to the green connectors. If using coarse strand wire such as THHN, there will be higher resistance in the connection which will generate excessive heat at high currents, possibly caus-ing damage to the connectors. NEC Wire Class C and D are ac-ceptable.
8. Reset to Factory Defaults: Power up unit. Wait at least 20 sec-onds. Press reset button and hold for 10 seconds to reset to factory defaults. If reset button is held for longer than 30 seconds, the unit will roll back to the last stable factory firmware. Only use this if the unit has an unrecoverable error.
9. Shunt Resistor: The unit is capable of reading a shunt voltage up to +/-25mV into I4 input. Just enter the shunt resistor ohms on the system page and the correct current will be displayed on the monitor page.
10. Branding: You can brand the TPDIN-Monitor-WEB3 with your own logo, colors and suppress the Tycon footer. Just access the cus-tom.htm page by entering