CHAMPION 200985 Truck Winch Rigging Kit User Manual

June 6, 2024
Champion

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CHAMPION 200985 Truck Winch Rigging Kit

CHAMPION 200985 Truck Winch Rigging Kit

WARNING To reduce the risk of injury, the user must read and understand the operator’s manual before using this product. If you do not understand the warnings and instructions in the operator’s manual, do not use this product.

READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product. Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication but are subject to change without notice.

INTRODUCTION

Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication, and we reserve the right to change, alter and/or improve the product within this document at any time without prior notice. CPE highly values how our products are designed, manufactured, operated, and serviced as well as providing safety to the operator and those around the winch area. Before use, it is IMPORTANT to thoroughly review this product manual and other product materials and be fully aware and knowledgeable of the assembly, operation, dangers and maintenance of the product. Fully familiarize yourself with the proper safety and operation procedures before each use, and make sure others who plan on operating the product also fully familiarize themselves with the equipment features.

At all times always exercise common sense and always err on the side of caution when operating the product to ensure no accident, property damage, or personal injury occurs. Champion Power Equipment wants you to continue to use and be satisfied with your product for years to come. When contacting CPE for parts and/or service, you will need to supply the complete model number and serial numbers of your product.

SAFETY DEFINITIONS

The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.

DANGER  indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to property damage).

IMPORTANT SAFETY INSTRUCTIONS

  • Cancer and Reproductive Harm – www.P65Warnings.ca.gov
  • Do not use as a hoist for overhead lifting.
  • Do not use this winch for lifting or moving people or animals. Never step over the cable/rope when operating under load. Always maintain a safe distance to the opposite side of the cable/rope when operating under load.
  • Never exceed the rated capacity.
  • Be aware that the cable/rope may break before the motor stalls.
  • For heavy loads at or near rated capacity, always use a snatch block to reduce the load on the cable/rope.
  • Do not use the winch to secure or hold a vehicle for an extended period of time.
  • Always apply stop blocks to the wheels of the vehicle when on an incline.
  • Pull only on areas of the vehicle as specified by the vehicle manufacturer.
  • Do not use the winch to secure a vehicle for transporting purposes.
  • Never move the vehicle to pull a load (towing) when operating the winch cable/rope.
  • Never release the free-spool clutch when there is a load on the winch.

CAUTION

  • Always use gloves to protect hands when handling the rope.
  • Never let the rope slide through your hands.
  • Do not wrap the rope around any object and hook it back onto itself.
  • Duration of winching pulls should be kept as short as possible. If the motor becomes excessively hot to the touch, stop winching immediately and let it cool down for a few minutes. Do not pull for more than one minute at or near the rated load.
  • If the motor stalls, do not maintain power to the winch.
  • Electric winches are designed and made for intermittent use and should not be used in constant duty applications.
  • Use hook strap when handling the hook for spooling or unspooling the rope.

CONTROLS AND FEATURES

controls and features

  1. Soft carrying case – made from heavy duty 600 Denier material.
  2. D-shackles – A pair (2) of 3/4” shackles rated to 4.75 tons Provides a means for connecting the looped ends of winch cable or rope, straps and snatch blocks.
  3. Snatch block – One (1) snatch block rated to 15,000 lbs. or 7.5 tons – prevents the winch cable or rope from bunching up on one side of the drum during angled pulls and can also double your pulling power. It can also reduce winch motor heat, gear stress and battery amp draw.
  4. Tree anchor or tow straps – A pair (2) of 3” X 10’ straps rated to 26,400 lbs. – Use along with a clevis or D-shackle to secure the winch cable or rope to a wide variety of anchor points and objects. This strap is designed to help protect living trees from the kind of damage a chocker chain or wire rope might cause.
  5. Utility gloves – A pair (2) of utility gloves.

WARRANTY

CHAMPION POWER EQUIPMENT (CPE)
1 YEAR LIMITED WARRANTY

Warranty Qualifications
To register your product for warranty and FREE lifetime call center technical support please visit: https://www.championpowerequipment.com/register To complete registration you will need to include a copy of the purchase receipt as proof of original purchase. Proof of purchase is required for warranty service. Please register within ten (10) days from date of purchase.

Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical components will be free of defects in material and workmanship for a period of 1 years (parts and labor) from the original date of purchase and 90 days (parts and labor) for commercial and industrial use. Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable.

Do Not Return Unit to Place of Purchase
Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE Service Center. CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty.

Warranty Exclusions
This warranty does not cover the following repairs and equipment:

Normal Wear
Products with mechanical components need periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole.

Installation, Use and Maintenance
This warranty will not apply to parts and/or labor if the product is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the product’s limits, modified, installed improperly or connected incorrectly to any electrical component. Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE.

Other Exclusions

This warranty excludes:

  • Cosmetic defects such as paint, decals, etc.
  • Failures due to acts of God and other force majeure events beyond the manufacturer’s control.
  • Problems caused by parts that are not original Champion Power Equipment parts.

Limits of Implied Warranty and Consequential Damage

Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this product.

THIS WARRANTY ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit. This warranty gives you certain legal rights which may change from state to state or province to province. Your state or province may also have other rights you may be entitled to that are not listed within this warranty..

Contact Information

Address
Champion Power Equipment, Inc. 12039 Smith Ave.
Santa Fe Springs, CA 90670 USA www.championpowerequipment.com

Customer Service
Toll Free: 1-877-338-0999
info@championpowerequipment.com
Fax no.: 1-562-236-9429

Technical Service
Toll Free: 1-877-338-0999
tech@championpowerequipment.com

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