megamaster 820-0033M 2 Burner Portable Gas Grill Owner’s Manual

820-0033M 2 Burner Portable Gas Grill
Owner’s Manual

2 BURNER PORTABLE
GAS GRILL
MODEL #820-0033M

CALIFORNIA RESIDENTS ONLY
– WARNING: This product and the fuels used to operate this product (liquid propane), and the products of combustion of such fuels, can expose you to chemicals including
benzene, which is known to the State of California to cause cancer and reproductive harm.
For more information go to: www.P65Warnings.ca.gov.

• This instruction manual contains important information necessary for the proper assembly and safe use of the appliance.
• Read and follow all warnings and instructions before assembling and using the appliance.
• Keep this manual for future reference.

Safety Instructions

DANGER
If you smell gas:

1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

Failure to follow these instructions could result in fire, explosion or burn hazard, which could cause property damage, personal injury or death.
DANGER

1. Never operate this appliance unattended.
2. Never operate this appliance within 3.05 m / 10 ft. of any structure, combustible material or other gas cylinder.
3. Never operate this appliance within 7.62 m / 25 ft. of any flammable liquid.
4. Do not fill cooking vessel beyond maximum fill line.
5. Heated liquids remain at scalding temperatures long after the cooking process. Never touch cooking appliance until liquids have cooled to 46ºC / 115ºF or less.
6. This appliance is not intended for and should never be used as a heater.
7. If a fire should occur, keep away from the appliance and immediately call your fire department. Do not attempt to extinguish an oil or grease fire with water.

Failure to follow these instructions could result in fire, explosion or burn hazard, which could cause property damage, personal injury or death.
THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY
Please read the following instructions carefully before attempting to assemble, operate or install the product. Failure to follow these instructions may result in serious bodily injury and/or property damage. If you have questions regarding the product, please call our Customer Service Department at U.S.A:1-800-913-8999, 8 a.m. – 5 p.m., PST, Monday-Friday. Make sure you have the serial number available, which is located on the inside of the leg of your grill.
LP gas supply cylinder to be used must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CANB339, Cylinders, Spheres and Tubes for the  Transportation of Dangerous Goods.

1. The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Codes, the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Storage and Handling of Liquefied Petroleum Gases, ANSI/NFPA 58, or the Standard for Recreational Vehicles, ANSI A119.2/NFPA 1192, and the Recreational Vehicle Code, CSA Z240 RV, as applicable.

2. Tabletop grill is for outdoor use only. Grill should be operated in a well-ventilated space. Never operate in an enclosed space, garage or building. This outdoor cooking gas appliance is not intended to be installed in or on boats, and other recreational vehicles.

3. Heated liquids remain at scalding temperatures long after the cooking process. Do not touch the cooking appliance until liquids have cooled to 45°C/115°F or lower.

4. Do not install or use grill within 91cm/36 in of combustible materials from back and sides of grill. Grill shall not be located under overhead surfaces (closed carport, garage, porch, patio) that can catch fire.
   

5. Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.

6. It is the responsibility of the assembler/owner to assemble, install and maintain gas grill. Do not let children and pets operate or play near your tabletop grill. Failure to follow these instructions could result in serious personal injury and/or property damage.

7. Remove lid before lighting grill. When grill is not in use, turn off control knob on LP gas cylinder.

8. Carefully follow instructions in this manual for proper assembly and leak-testing of your grill. Do not use grill until leak checked. If leak is detected at any time, it must be stopped and corrected before using grill further.

9. Appliance area should be kept clear and free from combustible materials, gasoline, bottled gas in any form and other flammable vapors and liquids. Do not obstruct flow of combustion and ventilation air.

10. Never try to light grill with lid closed! Buildup of gases is very dangerous and could cause an explosion.

11. Keep any electrical cord or fuel supply hose away from heated surfaces.

12. Propane is a flammable gas and improper handling may result in explosion and/or fire and serious accident or injury.

13. This appliance will be hot during and after use. Use insulated oven mitts or gloves for protection from hot surfaces or splatter from cooking liquids.

14. Do not leave your grill unattended while in operation.

15. Do not use while under the influence of drugs or alcohol.

16. Do not store any spare LP (propane) cylinder, full or empty, under or near your grill.

17. Appliance is not intended for commercial use or rental.

18. The cylinder must be disconnected when the appliance is not in use.

NATURAL HAZARD
SPIDERS FACT: Sometimes spiders and other small insects climb into the burner tube. The spiders spin webs, build nests and lay eggs. The webs or nests can be very small, but they are very strong and can block the flow of gas. Clean burner prior to use after storing, at the beginning of grilling season or after a period of one month not being used.

The Fuel System:
Gas grills are used safely by millions of people when following simple safety precautions.
The items in the fuel system are designed for operation with this grill. They must not be replaced with any other brand. (See parts list for replacement items.)
GAS BURNER:
The gas burner is constructed of stainless steel and should not require maintenance other than inspection for insects/nests inside the air intake slots.
LP GAS REGULATOR CAUTION:
The gas pressure regulator provided with this appliance must be used. This regulator is equipped with the required orifice and is set for the required outlet pressure for this appliance. This combination of orifice size and pressure regulation specifications provides the cooking performance intended by Negril Tabletop Grill. Substitution of regulator by any other device or any other manufacturer is dangerous and could result in serious injury.
PROPANE FUEL:
Warning – propane is a flammable gas. Improper handling may result in an explosion and/or fire and serious accident or injury. Your grill is designed to operate with propane (LP) gas only and is equipped with the proper orifice for propane gas.
Caution: Do not connect this grill with any gas supply other than propane. Propane gas is heavier than air and settles in lower areas. Make certain adequate ventilation is available when using your grill. The gas cylinder may be stored outside in a well-ventilated area out of the reach of children when the grill is not in use.
The LP gas cylinder shall be used only outdoors in a well-ventilated space and not in a building, garage, or any other enclosed area. The Negril Tabletop Grill may be stored indoors if the LP gas cylinder is removed and stored outdoors. The LP gas cylinder (not included) is threaded for connection directly to the gas regulator supplied with this appliance. Care should be taken when threading the cylinder to the regulator to engage threads correctly to achieve the proper and intended connection. When disconnecting or connecting the gas cylinder, be careful that the regulator does not strike the grill, the ground, or any other surfaces.
Replace the protective cap over the threaded cylinder connection when removed from grill. If any difficulty occurs when connecting or disconnecting the cylinder to the regulator assembly, contact your local gas supplier for assistance.
When reconnecting the LP gas cylinder to the regulator, be sure to hand- tighten until snug. This connection should be inspected for damage and leak- tested after each reconnection.
To Do a Leak Test, make a soap solution of one part liquid detergent and one part water. You will need a spray bottle, brush, or rag to apply the solution to the fitting. Bubbles indicate leaks.
Check all gas supply fittings for leaks before each use. Do not use the grill until all connections have been checked and do not leak.
Visually check the burner flames prior to each use. The flames should look like this picture. If they do not, refer to the burner main tenancy part of this manual.

Package Parts List

Assembly Steps

Operating instructions

LP-Gas Supply System

• If the information is not followed exactly, a fire resulting in death or serious injury could occur.
  

• A 20 lb (9 kg) tank of approximately 12 in (304.8 mm) diameter by 18.5 in (469.9 mm) high is the maximum size LP gas tank to use.

• The LP gas supply cylinder to be used must be constructed and marked in accordance with the specifications for LP –Gas cylinder of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA –B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods and Commission .

• The LP gas tank must have a shutoff valve terminating in an LP valve outlet that is compatible with a Type 1. LP gas supply cylinder must have a shut off valve terminating in a valve outlet specified for connection type QCC1 in the standard for compressed gas cylinder valve outlet and inlet connection ANSI/CGA-V-1 as applicable. LP gas supply cylinder must be fitted with an Overfill Protection Device (O.P.D) The LP gas tank must also have a safety relief device that has a direct connection with the vapor space of the tank. This safety feature prevents the tank from being overfilled, which can cause malfunction of the LP gas tank, regulator and/or grill.

• The tank supply system must be arranged for vapor withdrawal.

• The LP gas tank used must have a collar to protect the tank valve.

• Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of cap or plugs may result in leakage of propane.

• Never connect an unregulated LP gas tank to your gas grill.

• This outdoor cooking gas appliance is equipped with a high capacity hose/regulator assembly for connection to a standard 20 lb (9 kg) Liquid propane cylinder.

• Have your LP gas tank filled by a reputable propane gas dealer and visually inspected and re-qualified at each filling.

• Do not store a spare LP gas cylinder under or near this appliance.

• Never fill the cylinder beyond 80 percent full.

• Always keep LP gas tanks in an upright position.

• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

• Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance.

• When your gas grill is not in use the gas must be turned off at LP gas tank.

Proper Placement And Clearance Of Grill

• Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area. Your gas grill is to be used outdoors only. Do Not install this unit into combustible enclosures. Minimum clearance from sides and back of unit to combustible construction, 36 in. (91.44 cm) from sides and 36 in. (91.44 cm) from back.

• DO NOT use this appliance under overhead combustible surfaces. This outdoors cooking gas appliance is not intend to be installed in or on recreational vehicles and/or boats.

• LP gas tank must be stored outdoors in a well-ventilated area and out of reach of children. Disconnected LP gas tanks must not be stored in a building, garage or any
  other enclosed area.

• Do Not obstruct the flow of ventilation air around the gas grill housing. Only use the regulator and the hose assembly supplied with your gas grill. Replacement regulators and hose assemblies must be those specified in this manual.

• The regulator and hose assembly must be inspected before each use of the grill. If there is excessive abrasion or wear or if the hose is cut, it must be replaced prior to the grill being put into operation. The replacement hose assembly shall be that specified by the manufacturer.

• Pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used. Never substitute other types of regulator. Contact customer service for manufacturer specified replacement parts.

• This outdoor cooking gas appliance is equipped with a pressure regulator comply with the standard for Pressure Regulating Valves for LP Gas ANSI/ UL 144.

• Do not use briquettes of any kind in the grill.

• The grill is designed for optimum performance without the use of briquettes. Do not place briquettes on the radiant as this will block off the area for the grill burners to vent. Adding briquettes can damage ignition components and knobs, and void the warranty.

• Keep the back and side cart free and clear from debris. Keep any electrical supply cord, or the rotisserie motor cord away from the heated areas of the grill.

• Never use the grill in extremely windy conditions. If located in a consistently windy area (oceanfront, mountaintop, etc.) a windbreak will be required. Always adhere to the specified clearance.

• Never use a dented or rusty propane tank.

• Keep any electrical supply cord and the fuel supply hose away from any heated surface.

• While lighting, keep your face and hands as far away from the grill as possible.

• Burner adjustment should only be performed after the burner have cooled.

WARNING
Your grill will get very hot. Never lean over the cooking area while using your grill. Do not touch cooking surfaces, grill housing, lid or any other grill parts while the grill is in operation, or until the gas grill has cooled down after use. Failure to comply with these instructions may result in serious bodily injury.
CONNECTING THE LIQUID PROPANE CYLINDER
To connect the liquid propane gas supply cylinder:
The cylinder valve should be in the “OFF” position. If not, turn the valve clockwise until it stops.
Make sure the cylinder valve has the proper type-1 external male thread connections per ANSI Z21.81.
Make sure the burner valves are in the “OFF” position.
Inspect the valve connections, port and regulator assembly. Remove debris and inspect the hose for damage.
When connecting the regulator assembly to the valve, use your hand to tighten the nut clockwise until it stops. Use of a wrench could damage the quick- coupling nut and result in a hazardous situation Open the cylinder valve fully by turning the valve counterclockwise.
Before lighting the grill, use a soap and water solution to check all the connections for leaks.
If a leak is found, turn the cylinder valve “OFF” and do not use the grill until a local liquid propane dealer can make repairs.
Never attempt to use damaged or obstructed equipment. See your local liquid propane dealer for repair.
DISCONNECTING THE LIQUID PROPANE CYLINDER
Turn the grill burner valves “OFF” and make sure the grill is cool.
Turn the liquid propane cylinder valve “OFF” by turning clockwise until it stops.
Detach the regulator assembly from the cylinder valve by turning the quick- coupling nut counterclockwise.
Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
LEAK TESTING GENERAL
Although gas connections on the grill are leak-tested prior to shipment, a complete leak test must be performed at the installation site. Before each use, check all gas connections for leaks using the procedures listed below.
If the smell of gas is detected at any time, you should immediately check the entire system for leaks.
BEFORE TESTING
Make sure all packing materials have been removed from the grill, including any burner tie-down straps.
WARNING
Check all gas supply fittings for leaks before each use. Do not use the grill until all connections have been checked and do not leak. Do not smoke while leak-testing. Never leak-test with an open flame.
Make a solution of one part liquid detergent and one part water. You will need a spray bottle, brush, or rag to apply the solution to the fittings. For the initial leak test, make sure the liquid propane cylinder is full.
TO TEST

1. Turn the burner valve off.
2. Apply the soap solution to all gas fittings. Soap bubbles will appear where a leak is present.
3. If a leak is present, immediately turn the gas supply “OFF” and tighten leaky fittings.
4. Turn the gas back “ON” and recheck.
5. Should the gas continue to leak from any of the fittings, turn the gas supply “OFF” and contact our Customer Service Department at U.S.A:1-800-913-8999, 8 a.m. – 5 p.m., PST, Monday-Friday.
6. If there is evidence of excessive abrasion or wear, it must be replaced prior to the outdoor cooking gas appliance being put into operation.
7. Only those parts recommended by the manufacturer should be used on the grill. Substitutions will void the warranty.

WARNING
Do not store grill indoors unless the cylinder is disconnected. Do not store cylinder in a building, garage, or any other enclosed area, and keep out of reach of children at all times.
Operating instructions
WARNING: IMPORTANT!
BEFORE LIGHTING
Inspect the gas supply hose prior to turning the gas “ON”If there is evidence of cuts, wear, or abrasion, it must be replaced prior to use. Do not use the grill if the odor of gas is present. Only the pressure regulator and hose assembly supplied with the unit should be used. Never substitute regulators and hose assembly for those supplied with the grill. If a replacement is necessary, contact the manufacturer for proper replacement. The replacement must be that specified in the manual.
WARNING
Always keep your face and body as far away from  the burner as possible when lighting.
TO LIGHT THE MAIN BURNER
Make sure all knobs are off then turn on the gas supply from the LP (Liquid Propane) tank. Always keep your face and body as far from the grill as possible when lighting.
To light your main burner, push and turn main burner control knob to , at the same time, press and hold electronic ignition button to light the burner. Once the burner is lit, release the electronic ignition button and knob. If the burner does not light wait 5 minutes for any excess gas to dissipate and then retry.
CAUTIONS
Place dust cap on cylinder valve outlet when the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
The gas must be turned off at the supply cylinder when the unit is not in use.
If the appliance is stored indoors the cylinder must be disconnected and removed from the appliance. Cylinders must be stored outdoors in a well- ventilated area out of the reach of children.
Keep a spray bottle of soapy water near the gas supply valve and check the connections before each use.
Do not attempt to light the grill if odor of gas is present. Call for service at 1-855-634-2627.
Each burner is adjusted prior to shipment; however, variations in the local gas supply may make minor adjustments necessary.
Match Light

1. If the burner will not light after several attempts then the burner can be match lit, before using the match allow 5 minutes for any accumulated gas to dissipate.
2. Clip a match on one end of the lighting rod.
3. Light match.
4. Hold lighting rod and insert lighted match right next to the burner ports or ceramic file.
5. Push and turn the designated control knob to .
6. Burner should ignite immediately.

Exploded View

Questions, problems, missing parts? Before returning to your retailer, call our Customer Service  Department at U.S.A:1-800-913-8999, 8 a.m. – 5 p.m., PST, Monday-Friday.

Replacement Parts

No.| Part (Description)| Warranty
coverage| Qty| No.| Part (Description)| Warranty
coverage| Qty
---|---|---|---|---|---|---|---
1| Cooking grid| 1| 1| 12| Main lid handle| 1| 1
2| Flame tamer| 1| 2| 13| Hood buffer| 1| 2
3| Burner Pin Assembly| 1| 2| 14| Lighting Rod| 1| 1
4| Main Burner| 5| 2| 15| Regulator, LP| 1| 1
5| Main Lid Hinge| 1| 2| 16| Main manifold| 1| 1
6| Main Burner Bowl Assembly| Non- replaceable| 1| 17| Gas valve| 1| 2
7| Grease tray assembly| 1| 1| 18| Control panel| 1| 1
8| Stage screw| 1| 4| 19| Control Panel Connector| 1| 2
9| Foldable leg assembly| 1| 2| 20| Bezel| 1| 2
10| Rubber feet| 1| 4| 21| Control Knob| 1| 2
11| Main lid| 1| 1| | | |

Limited Warranty

Negril warrants to the original consumer-purchaser only that this product (Model #820-0033M) shall be free from defects in workmanship and materials after correct  assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase. The manufacturer reserves the right to require  photographic evidence of damage, or the return of defective parts, postage and or freight pre-paid by the consumer, for review and examination.

• MAIN BURNER: 5-year Lilted warranty against perforation.
• FLAME TAMER: 1-year Lilted warranty against perforation.
• COOKING GRID : 1-Year LIMITED warranty; does not cover dropping, chipping, scratching, or surface damage.
• ALL OTHER PARTS: 1-Year LIMITED warranty (Includes, but is not limited to, valves, frame, housing, cart, control panel, igniter, regulator, hoses) *Does not cover chipping, scratching, cracking surface corrosion, scratches or rust.

Upon consumer supplying proof of purchase as provided herein, Manufacturer will repair or replace the parts that are proven defective during the applicable warranty period. Parts required to complete such repair or replacement shall be free of charge to you except for shipping costs, as long as the purchaser is within the warranty period from the original date of purchase. The original consumer-purchaser will be responsible for all shipping charges of parts replaced under the terms of this limited warranty. This limited warranty is applicable in the United States and Canada, is only available to the original owner of the product and is not transferable. Manufacturer requires reasonable proof of your date of purchase. Therefore, you should retain your sales receipt and/or invoice. If the unit was received as a gift, please ask the gift-giver to send in the receipt on your behalf, to the below address. Defective or missing parts subject to this limited warranty will not be replaced without registration or proof of purchase. This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the discolouration of stainless-steel surfaces. Surface rust, corrosion, or powder paint chipping on metal parts that does not affect the structural integrity of the product is not considered a defect in workmanship or material and is not covered by this warranty. This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage. If an original replacement part is not available, a comparable replacement part will be sent. You will be responsible for all shipping charges of parts replaced under the terms of this limited warranty.

ITEMS MANUFACTURER WILL NOT PAY FOR:

• Service calls to your home.
• Repairs when your product is used for other than normal, single-family household or residential use.
• Damage resulting from accident, alteration, misuse, lack of maintenance/cleaning, abuse, fire, flood, acts of God, improper installation, and installation not in accordance  with electrical or plumbing codes or use of products not approved by the manufacturer.
• Any food loss due to product failures.
• Replacement parts or repair labor costs for units operated outside the United States or Canada.
• Pickup and delivery of your product.
• Postage fees or photo processing fees for photos sent in as documentation.
• Repairs to parts or systems resulting from unauthorized modifications made to the product.
• The removal and/or reinstallation of your product.
• Shipping cost, standard or expedited, for warranty/non-warranty and replacement parts.

DISCLAIMER OF IMPLIED WARRANTIES; Limitation OF REMEDIES
Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. Manufacturer will not be responsible for any consequential or  incidental damages arising from the breach of either this limited warranty or any applicable implied warranty, or for failure or damage resulting from acts of God, improper  care and maintenance, grease fire, accident, alteration, replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.
Thales LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE SPECIFICATION  OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN Thales LIMITED  WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE OR PROVINCE , INCLUDING IMPLIED  WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO THE DURATION  OF Thales LIMITED WARRANTY.
Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with  those stated above. Manufacturer’s maximum liability, in any event, shall not exceed the documented purchase price of the product paid by the original consumer. This  warranty only applies to units purchased from an authorized retailer and or re-seller.
NOTE: Some states and provinces do not allow an exclusion or limitation of incidental  or consequential damages, so some of the above limitations or exclusions may not apply to you; this limited warranty gives you specific legal rights as set for herein. You may also have other rights, which vary from province to province.

If you wish to obtain performance of any obligation under this limited warranty, you should write to:
Negril Customer Relations
14050 Laurelwood Place,
Chino, CA 91710
All consumer returns, parts orders, general questions, and troubleshooting assistance can be acquired by calling our Customer Service Department at U.S.A:1-800-913-8999, 8 a.m. – 5 p.m., PST, Monday-Friday.

References

• P65Warnings.ca.gov

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