LINCOLN ELECTRIC SPEEDTEC 180C Multi Process Welder Owner’s Manual
- June 6, 2024
- LINCOLN ELECTRIC
Table of Contents
SPEEDTEC 180C Multi Process Welder
SPEEDTEC 180C & 200C
IM3039 02/2021 REV09
OPERATOR’S MANUAL
Lincoln Electric Bester Sp. z o.o. ul. Jana III Sobieskiego 19A, 58-260
Bielawa, Poland
www.lincolnelectric.eu
ENGLISH
12/05
THANKS! For having chosen the QUALITY of Lincoln Electric products. Please
Examine Package and Equipment for Damage. Claims for material damaged in
shipment must be notified
immediately to the dealer. For future reference record in the table below your
equipment identification information. Model Name, Code & Serial
Number can be found on the machine rating plate.
Model Name:
…………………………………………………………………………………………………………………………………………. Code & Serial Number:
………………………………………………………………….. ………………………………………………………………….. Date & Where Purchased
…………………………………………………………………. …………………………………………………………………..
ENGLISH INDEX
Technical Specifications……………………………………………………………………………………………………………………………………………1
ECO design information ……………………………………………………………………………………………………………………………………………3
Electromagnetic Compatibility (EMC)
…………………………………………………………………………………………………………………………5
Safety…………………………………………………………………………………………………………………………………………………………………….. 6
Introduction …………………………………………………………………………………………………………………………………………………………….. 8
Installation and Operator Instructions
…………………………………………………………………………………………………………………………8 WEEE
…………………………………………………………………………………………………………………………………………………………………..18 Spare
Parts……………………………………………………………………………………………………………………………………………………………18 REACh
…………………………………………………………………………………………………………………………………………………………………. 18 Authorized
Service Shops Location………………………………………………………………………………………………………………………….18
Electrical Schematic ……………………………………………………………………………………………………………………………………………….18
Accessories …………………………………………………………………………………………………………………………………………………………..19
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Technical Specifications
NAME
INDEX
SPEEDTEC 180C
K14098-1
SPEEDTEC 200C
K14099-1
INPUT
180C
200C
Input Voltage U1
230 Vac ± 10%, 1-phase 115 Vac ± 10%, 1-phase 230 Vac ± 10%, 1-phase
Frequency
50/60 Hz
Input Amperes I1max
27A
Input Power at Rated Cycle (40°C) 6,2kVA @ 25% Duty Cycle
23A
2,6kVA @ 40% Duty Cycle
27A
6,2kVA @ 25% Duty Cycle
cos
0,99
EMC Group / Class
II / A
180C
GMAW FCAW-SS
Open Circuit Voltage
51 Vdc
51 Vdc
RATED OUTPUT Duty Cycle 40°C
(based on a 10 min. period) 100
25
100
25
Output Current
110A 200A 110A 200A
Output Voltage
19,5 Vdc 24 Vdc 19,5 Vdc 24 Vdc
100
SMAW
51 Vdc
30
100A 160A
24 Vdc 26,4 Vdc
100
GMAW
51 Vdc
25
110A 200A
19,5 Vdc 24 Vdc
100
FCAW-SS 51 Vdc
25
230Vac
100
SMAW
51 Vdc
30
110A 200A 100A 160A
19,5 Vdc 24 Vdc 24 Vdc 26,4 Vdc
200C
GTAW
51 Vdc
100
40
GMAW
51 Vdc
100
40
100A 160A 75A 100A
14 Vdc 16,4 Vdc 17,7 Vdc 19 Vdc
FCAW-SS 51 Vdc
100
40
115Vac
SMAW
51 Vdc
100
40
75A 100A 60A 80A
17,7 Vdc 19 Vdc 22,4 Vdc 23,2 Vdc
100
GTAW
51 Vdc
40
90A 125A
13,6 Vdc 15 Vdc
WELDING CURRENT RANGE
GMAW
FCAW-SS
SMAW
GTAW
180C
20A 200A
20A 200A
20 160A
–
200C
230Vac 115Vac
20A 200A 20A 100A
20A 200A 20A 100A
20 160A 20 80A
20A 160A 20A 125A
RECOMMENDED INPUT CABLE AND FUSE SIZES
Fuse or Circuit Breaker Size
Power Lead
180C 200C
B 16A (B 25A)**
3 Conductor, 2,5mm2
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180C 200C
180C 200C
Weight
DIMENSION Height
Width
17,3 kg
396 mm
246 mm
WIRE DIAMETER / WIRE FEED SPEED RANGE
WFS RANGE
Solid wires
Aluminum wires
1.5 ÷ 15 m/min
0.6 ÷ 1.0
–
1.5 ÷ 15 m/min
0.6 ÷ 1.0
1.0
Protection Rating
Operating Humidity (t=20°C) Operating Temperature
IP23
95%
from -10°C to +40°C
** When welding with maximum current I2>160A replace input plug with one>16A.
Length 527 mm
Cored wires 0.9 ÷ 1.1 0.9 ÷ 1.1
Storage Temperature from -25°C to 55°C
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ECO design information
The equipment has been designed in order to be compliant with the Directive
2009/125/EC and the Regulation 2019/1784/EU.
Efficiency and idle power consumption:
Index
K14098-1 K14099-1
Name
SPEEDTEC 180C SPEEDTEC 200C
Efficiency when max power consumption / Idle power consumption
81,6% / 42W 80,7% / 47W
Equivalent model
No equivalent model No equivalent model
Idle state occurs under the condition specified in below table
IDLE STATE Condition MIG mode TIG mode STICK mode After 30 minutes of non- working Fan off
Presence X
The value of efficiency and consumption in idle state have been measured by
method and conditions defined in the product standard EN 60974-1:20XX.
Manufacturer’s name, product name, code number, product number, serial number
and date of production can be read from rating plate.
1
XXXXXXX
XXXXXXXXXX
3
Code: XXXXX XXXXXX-X
S/N: P1YYMMXXXXX
2
4
5
P1 YY MM
XXXXX
5A 5B 5C
5D
Where: 1- Manufacturer name and address 2- Product name 3- Code number 4- Product number 5- Serial number 5A- country of production 5B- year of production 5C- month of production 5D- progressive number different for each machine
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Typical gas usage for MIG/MAG equipment:
Material type
Wire diameter
[mm]
DC electrode positive
Current [A]
Voltage [V]
Carbon, low alloy steel
0,9 ÷ 1,1
95 ÷ 200 18 ÷ 22
Aluminium
0,8 ÷ 1,6 90 ÷ 240 18 ÷ 26
Austenic stainless steel
0,8 ÷ 1,6
85 ÷ 300 21 ÷ 28
Copper alloy 0,9 ÷ 1,6 175 ÷ 385 23 ÷ 26
Magnesium
1,6 ÷ 2,4
70 ÷ 335 16 ÷ 26
Wire Feeding [m/min] 3,5 6,5 5,5 9,5
3 – 7
6 – 11 4 – 15
Shielding Gas
Gas flow [l/min]
Ar 75%, CO2 25%
Argon Ar 98%, O2 2% / He 90%, Ar 7,5% CO2 2,5%
Argon Argon
12 14 ÷ 19 14 ÷ 16 12 ÷ 16 24 ÷ 28
Tig Process:
In TIG welding process, gas usage depends on cross-sectional area of the
nozzle. For comonnly used torches:
Helium: 14-24 l/min Argon: 7-16 l/min
Notice: Excessive flow rates causes turbulence in the gas stream which may
aspirate atmospheric contamination into the welding pool.
Notice: A cross wind or draft moving can disrupt the shielding gas coverage,
in the interest of saving of protective gas use screen to block air flow.
End of life
At end of life of product, it has to be disposal for recycling in accordance with Directive 2012/19/EU (WEEE), information about the dismantling of product and Critical Raw Material (CRM) present in the product, can be found at https://www.lincolnelectric.com/en-gb/support/Pages/operator-manuals-eu.aspx
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Electromagnetic Compatibility (EMC)
11/04
This machine has been designed in accordance with all relevant directives and
standards. However, it may still generate electromagnetic disturbances that
can affect other systems like telecommunications (telephone, radio, and
television) or other safety systems. These disturbances can cause safety
problems in the affected systems. Read and understand this section to
eliminate or reduce the amount of electromagnetic disturbance generated by
this machine.
This machine has been designed to operate in an industrial area. To operate in
a domestic area it is necessary to observe particular precautions to eliminate
possible electromagnetic disturbances. The operator must install and operate
this equipment as described in this manual. If any electromagnetic
disturbances are detected the operator must put in place corrective actions to
eliminate these disturbances with, if necessary, assistance from Lincoln
Electric.
Before installing the machine, the operator must check the work area for any
devices that may malfunction because of electromagnetic disturbances. Consider
the following. Input and output cables, control cables, and telephone cables
that are in or adjacent to the work area and the machine. Radio and/or
television transmitters and receivers. Computers or computer controlled
equipment. Safety and control equipment for industrial processes. Equipment
for calibration and measurement. Personal medical devices like pacemakers and
hearing aids. Check the electromagnetic immunity for equipment operating in or
near the work area. The operator must be sure that
all equipment in the area is compatible. This may require additional
protection measures. The dimensions of the work area to consider will depend
on the construction of the area and other activities that are
taking place.
Consider the following guidelines to reduce electromagnetic emissions from the
machine. Connect the machine to the input supply according to this manual. If
disturbances occur if may be necessary to take
additional precautions such as filtering the input supply. The output cables
should be kept as short as possible and should be positioned together. If
possible connect the work
piece to ground in order to reduce the electromagnetic emissions. The operator
must check that connecting the work piece to ground does not cause problems or
unsafe operating conditions for personnel and equipment. Shielding of cables
in the work area can reduce electromagnetic emissions. This may be necessary
for special applications.
WARNING The Class A equipment is not intended for use in residential locations
where the electrical power is provided by the public low-voltage supply
system. There may be potential difficulties in ensuring electromagnetic
compatibility in those locations, due to conducted as well as radiated
disturbances.
WARNING While a high electromagnetic field occurs, a welding current can fluctuate.
This equipment complies with IEC 61000-3-12.
WARNING
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Safety
11/04
WARNING
This equipment must be used by qualified personnel. Be sure that all
installation, operation, maintenance and repair procedures are performed only
by qualified person. Read and understand this manual before operating this
equipment. Failure to follow the instructions in this manual could cause
serious personal injury, loss of life, or damage to this equipment. Read and
understand the following explanations of the warning symbols. Lincoln Electric
is not responsible for damages caused by improper installation, improper care
or abnormal operation.
WARNING: This symbol indicates that instructions must be followed to avoid
serious personal injury, loss of life, or damage to this equipment. Protect
yourself and others from possible serious injury or death.
READ AND UNDERSTAND INSTRUCTIONS: Read and understand this manual before
operating this equipment. Arc welding can be hazardous. Failure to follow the
instructions in this manual could cause serious personal injury, loss of life,
or damage to this equipment.
ELECTRIC SHOCK CAN KILL: Welding equipment generates high voltages. Do not
touch the electrode, work clamp, or connected work pieces when this equipment
is on. Insulate yourself from the electrode, work clamp and connected work
pieces.
ELECTRICALLY POWERED EQUIPMENT: Turn off input power using the disconnect
switch at the fuse box before working on this equipment. Ground this equipment
in accordance with local electrical regulations.
ELECTRICALLY POWERED EQUIPMENT: Regularly inspect the input, electrode, and
work clamp cables. If any insulation damage exists replace the cable
immediately. Do not place the electrode holder directly on the welding table
or any other surface in contact with the work clamp to avoid the risk of
accidental arc ignition.
ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS: Electric current flowing
through any conductor creates electric and magnetic fields (EMF). EMF fields
may interfere with some pacemakers and welders having a pacemaker shall
consult their physician before operating this equipment.
CE COMPLIANCE: This equipment complies with the European Community Directives.
ARTIFICIAL OPTICAL RADIATION: According with the requirements in 2006/25/EC
Directive and EN 12198 Standard, the equipment is a category 2. It makes
mandatory the adoption of Personal Protective Equipment (PPE) having filter
with a protection degree up to a maximum of 15, as required by EN169 Standard.
FUMES AND GASES CAN BE DANGEROUS: Welding may produce fumes and gases
hazardous to health. Avoid breathing these fumes and gases. To avoid these
dangers the operator must use enough ventilation or exhaust to keep fumes and
gases away from the breathing zone.
ARC RAYS CAN BURN: Use a shield with the proper filter and cover plates to
protect your eyes from sparks and the rays of the arc when welding or
observing. Use suitable clothing made from durable flameresistant material to
protect you skin and that of your helpers. Protect other nearby personnel with
suitable, non-flammable screening and warn them not to watch the arc nor
expose themselves to the arc.
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WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION: Remove fire hazards from the
welding area and have a fire extinguisher readily available. Welding sparks
and hot materials from the welding process can easily go through small cracks
and openings to adjacent areas. Do not weld on any tanks, drums, containers,
or material until the proper steps have been taken to insure that no flammable
or toxic vapors will be present. Never operate this equipment when flammable
gases, vapors or liquid combustibles are present. WELDED MATERIALS CAN BURN:
Welding generates a large amount of heat. Hot surfaces and materials in work
area can cause serious burns. Use gloves and pliers when touching or moving
materials in the work area.
CYLINDER MAY EXPLODE IF DAMAGED: Use only compressed gas cylinders containing
the correct shielding gas for the process used and properly operating
regulators designed for the gas and pressure used. Always keep cylinders in an
upright position securely chained to a fixed support. Do not move or transport
gas cylinders with the protection cap removed. Do not allow the electrode,
electrode holder, work clamp or any other electrically live part to touch a
gas cylinder. Gas cylinders must be located away from areas where they may be
subjected to physical damage or the welding process including sparks and heat
sources. SAFETY MARK: This equipment is suitable for supplying power for
welding operations carried out in an environment with increased hazard of
electric shock.
The manufacturer reserves the right to make changes and/or improvements in
design without upgrade at the same time the operator’s manual.
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Introduction
The welding machines welding: GMAW (MIG/MAG) FCAW-SS SMAW (MMA)
SPEEDTEC 180C
enables
The welding machines SPEEDTEC 200C welding: GMAW (MIG/MAG) FCAW-SS SMAW (MMA) GTAW (arc ignition using lift TIG)
enables
The following equipment has been added to SPEEDTEC 180C and SPEEDTEC 200C:
Work lead 3m Gas hose 2m Driving roll V0.8/V1.0 for solid wire (mounted in
the
wire feeder). For GMAW and FCAW-SS process, the technical specification
describes: Type of welding wire Wire diameter
Recommended equipment, which can be bought by user, was mentioned in the
chapter “Accessories”.
Installation and Operator Instructions
Read this entire section before installation or operation of the machine.
Location and Environment
This machine will operate in harsh environments. However, it is important that
simple preventative measures are followed to assure long life and reliable
operation: Do not place or operate this machine on a surface with
an incline greater than 15° from horizontal. Do not use this machine for pipe
thawing. This machine must be located where there is free
circulation of clean air without restrictions for air movement to and from the
air vents. Do not cover the machine with paper, cloth or rags when switched
on. Dirt and dust that can be drawn into the machine should be kept to a
minimum. This machine has a protection rating of IP23. Keep it dry when
possible and do not place it on wet ground or in puddles. Locate the machine
away from radio controlled machinery. Normal operation may adversely affect
the operation of nearby radio controlled machinery, which may result in injury
or equipment damage. Read the section on electromagnetic compatibility in this
manual. Do not operate in areas with an ambient temperature greater than 40°C.
Duty cycle and Overheating
The duty cycle of a welding machine is the percentage of time in a 10 minute
cycle at which the welder can operate the machine at rated welding current.
Example: 60% duty cycle
Input Supply Connection
WARNING Only a qualified electrician can connect the welding machine to the
supply network. Installation had to be made in accordance with the appropriate
National Electrical Code and local regulations.
Check the input voltage, phase and frequency supplied to this machine before
turning it on. Verify the connection of ground wires from the machine to the
input source. The welding machine SPEEDTEC 180C, SPEEDTEC 200C must be
connected to a correctly installed plug-in socket with an earth pin. Input
voltage is 230V, 50/60Hz. For more information about input supply refer to the
technical specification section of this manual and to the rating plate of the
machine.
Make sure that the amount of mains power available from the input supply is
adequate for normal operation of the machine. The necessary delayed fuse (or
circuit breaker with “B” characteristic) and cable sizes are indicated in the
technical specification section of this manual.
WARNING The welding machine can be supplied from a power generator of output
power at least 30% larger than input power of the welding machine.
WARNING When powering welder from a generator be sure to turn off welder
first, before generator is shut down, in order to prevent damage to welder!
Output Connections
Refer to points [7], [8] and [9] of the Figures below.
Welding for 6 minutes.
Break for 4 minutes.
Excessive extension of the duty cycle will cause the thermal protection circuit to activate. The machine is protected from overheating by a temperature sensor.
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Controls and Operational Features
1. LED Indicator Power switch (only SPEEDTEC 180C): This LED lights up when
the welding machine is ON and is ready to work
SPEEDTEC 180C
1
3
2
4
6
5
7
8
9
Figure 1
2. Thermal Overload Indicator: It indicates that the machine is overloaded or that the cooling is not sufficient. Depending on: SPEEDTEC 180C: Overload or insufficient is shown by lighting LED under the symbol.
SPEEDTEC 200C: The message as image is shown by the display [13].
3. Process Welding’s Switch: GMAW (MIG/MAG) process Warning: Can be used to
FCAW-SS process.
SMAW (MMA) process
WARNING When the machine is switched again on, last welding process will be
recalled.
WARNING If the push-button is pushed in GMAW process in, the output terminals
will lived.
WARNING During SMAW process, the output terminals are still lived.
4. Knob Control: Depending on welding process, this
knob controls:
GMAW
Inductance: Arc control is
process
controlled by this knob. If the value
is higher, the arc will be softer and
during welding is less spatters.
SMAW
ARC FORCE: The output current
process
is temporarily increased to clear
short circuit connections between
the electrode and the workpiece.
5. WFS/Hot Start Control: Depending on welding
process, this knob controls:
GMAW
Wire feed speed WFS: Value in
process
percentage of nominal value wire
feed speed.
SMAW process
HOT START: Value in percentage of nominal value welding current during arc start current. The control is used to set the level of the increased current and arc start current is made easy.
6. Welding Load Voltage / Current Knob Control:
Depending on welding process, this knob controls:
GMAW
The welding load voltage and set
process
by this knob [6] (also during
welding).
SMAW process
The welding current is set by this knob [6] (also during welding).
7. EURO Socket: For connecting a welding gun (for GMAW / FCAW-SS process).
8. Positive Output Socket for the Welding Circuit: For connecting an
electrode holder with lead / work lead.
9. Negative Output Socket for the Welding Circuit: For connecting an
electrode
holder with lead / work lead.
10. Left Knob: The value of parameter in the upper left side of display [13]
is adjusted.
11. Right Knob: The value of parameter in the upper right side of display
[13] is adjusted.
12. Set Knob: Type of welding procedure and welding settings is changed by
this knob.
13. Display: Parameters of welding process are shown.
14. User Button (left): Button function could be set: Advanced menu:
Recalls advanced menu (default) Recalls user memory. Inductance. Run-in WFS.
Burnback. Basic menu changes basic menu for advanced menu.
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15. Escape Button (right): Cancels an action / exit menu. Locks and unlocks
knobs and buttons on the panel
(press and hold button for 4 seconds).
SPEEDTEC 200C
10
11
13
12
14 15
7
8
9
Figure 2
17 16
18
Figure 3
16. Power Switch ON/OFF (I/O): Controls the input power to the machine. Be
sure the power source is connected to the mains supply before turning power on
(“I”). After input power is connected and the power switch is turned on, the
indicator will light up to indicate the machine is ready to weld.
17. Gas Connector: Connection for gas line.
18. Power Lead with Plug (3m): Power lead with plug is a standard equipment.
Connect the power lead with plug to the main supply before turning power on.
23
20 24
22
21
25
19
Figure 4
19. Work Lead.
20. Wire Drive (for GMAW, FCAW-SS process): 2-Roll wire drive.
21. Welding Wire (for GMAW / FCAW-SS).
22. Spooled Wire (for GMAW / FCAW-SS): The machine does not include a spooled
wire.
23. Wire Spool Support: Maximum 5kg spools. Accepts plastic, steel and fiber
spools onto 51mm spindle.
24. Shield of Changing Polarity.
25. Terminal Block of Changing Polarity (for GMAW / FCAW-SS process): This
terminal block enables to set the welding polarity (+ ; -), which will be
given at the welding holder.
WARNING Positive (+) polarity is set at the factory.
WARNING Before welding check the polarity for using electrodes and wires.
If the welding polarity has to be changed, user should: Switch off the
machine. Determine the wire polarity for the wire to be used.
Consult the electrode data for this information. Take off the terminal block’s
shield [24]. The tip of the wire on the terminal block [25] and work
lead fix as is shown in the Table 1 or the Table 2. Put on the terminal
block’s shield.
WARNING The machine must be used with the door completely closed during
welding.
WARNING Not use handle to move the machine during work.
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Table 1
19
Table 2
19
Negative polarity
Positive polarity (factory setting)
Loading the Electrode Wire
Turn the machine off. Open the side cover of the machine. Unscrew the locking
nut of the sleeve. Load the spool with the wire [22] on the sleeve such
that the spool turns anticlockwise when the wire [21] is fed into the wire
feeder. Make sure that the spool locating pin goes into the fitting hole on
the spool. Screw in the fastening cap of the sleeve. Put on the wire roll
using the correct groove corresponding to the wire diameter. Free the end of
the wire and cut off the bent end making sure it has no burr.
WARNING Sharp end of the wire can hurt.
Rotate the wire spool anticlockwise and thread the end of the wire into the
wire feeder as far as the Euro socket.
Adjust force of pressure roll of the wire feeder properly.
Adjustments of Brake Torque of Sleeve
To avoid spontaneous unrolling of the welding wire the sleeve is fitted with a
brake. Adjustment is carried by rotation of its Allen screw M8, which is
placed inside of the sleeve frame after unscrewing the fastening cap of the
sleeve.
26
27
28
Figure 5
26. Fastening cap. 27. Adjusting Allen screw M8. 28. Pressing spring.
Turning the Allen screw M8 clockwise increases the spring tension and you can
increase the brake torque
Turning the Allen screw M8 anticlockwise decreases the spring tension and you
can decrease the brake torque.
After finishing of adjustment, you should screw in the fastening cap again.
Adjusting of Force of Pressure Roll Force
The pressure arm controls the amount of force the drive rolls exert on the
wire. Pressure force is adjusted by turning the adjustment nut clockwise to
increase force, counterclockwise to decrease force. Proper adjustment of
pressure arm gives the best welding performance.
WARNING If the roll pressure is too low the roll will slide on the wire. If
the roll pressure is set too high the wire may be deformed, which will cause
feeding problems in the welding gun. The pressure force should be set
properly. Decrease the pressure force slowly until the wire just begins to
slide on the drive roll and then increase the force slightly by turning of the
adjustment nut by one turn.
Inserting Electrode Wire into Welding Torch
Turn the welding machine off. Depending on welding process, connect the proper
gun to the euro socket, the rated parameters of the gun and of the welding
machine should be matched. Remote the nozzle from the gun and contact tip or
protection cap and contact tip. Next, straighten the gun out flat. Turn the
welding machine on. Depress the gun trigger to feed the wire through the gun
liner until the wire comes out of the threaded end. When trigger is released
spool of wire should not unwind. Adjust wire spool brake accordingly. Turn the
welding machine off. Install a proper contact tip. Depending on the welding
process and the type of the gun, install the nozzle (GMAW process) or
protection cap (FCAW-SS process).
WARNING Take precaution to keep eyes and hands away from the end of the gun
while the wire is being come out of the threated end.
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Changing Driving Rolls
WARNING Turn the input power off of the welding power source before
installation or changing drive rolls.
SPEEDTEC 180C and SPEEDTEC 200C is equipped with drive roll V0.8/V1.0 for
steel wire. For others wire sizes, is available the proper drive rolls kit
(see “Accessories” chapter) and follow instructions: Turn the welding machine
off. Release the pressure roll lever [30]. Unscrew the fastening cap [29].
Change the drive rolls [31] with the compatible ones
corresponding to the used wire.
30
31
29
Figure 6
Screw fastening cap [29].
Gas Connection
A gas cylinder must be installed with a proper flow regulator. Once a gas
cylinder with a flow regulator has been securely installed, connect the gas
hose from the regulator to the machine gas inlet connector. Refer to point
[17] of the Figure 3.
WARNING The welding machine supports all suitable shielding gases including
carbon dioxide, argon and helium at a maximum pressure of 5,0 bars.
Welding GMAW, FCAW-SS Process
SPEEDTEC 180C and SPEEDTEC 200C can be used to welding GMAW and FCAW-SS
process. SPEEDTEC 200C has been provided with synergic GMAW process. SPEEDTEC
180C and SPEEDTEC 200C does not include the gun necessary for GMAW or FCAW-SS
welding. Depending on the welding process can be purchased separately (see
“Accessories” chapter).
Preparation the Machine for Welding GMAW and FCAW-SS Process.
Procedure of begin welding of GMAW or FCAW-SS process: Determine the wire
polarity for the wire to be used.
Consult the wire data for this information. Connect output the gas-cooled gun
to GMAW /
FCAW-SS process to Euro Socket [7]. Depending on the using wire, connect the
work lead
[19] to output socket [8] or [9]. See [25] point terminal block of changing
polarity. Connect the work lead to the welding piece with the work clamp.
Install the proper wire. Install the proper drive roll. Make a sure, if it is
needed (GMAW process), that the gas shield has been connected. Turn the
machine on. Push the gun trigger to feed the wire through the gun liner until
the wire comes out of the threaded end. Install a proper contact tip.
Depending on the welding process and the type of the gun, install the nozzle
(GMAW process) or protection cap (FCAW-SS process). Close the left side panel.
The welding machine is now ready to weld. By applying the principle of
occupational health and safety at welding, welding can be begun.
Welding GMAW, FCAW-SS Process in Manual Mode
Depending on welding machine, in manual mode can be set:
SPEEDTEC 180C
The welding load voltage WFS Inductance
SPEEDTEC 200C
Basic menu
Advanced menu
The welding voltage
WFS 2-Step / 4-Step
load
The welding load voltage WFS Burnback Run-in WFS Spot Time Preflow Time/ Pastflow Time 2-Step/4-Step Inductance
The 2-Step – 4-Step changes the function of the gun’s trigger. 2 Step trigger
operation turns welding on and off in
direct response to the trigger. Welding process is performed when the gun’s
trigger is pulled. 4-Step mode allows to continue welding, when the gun’s
trigger is released. To stop welding, the gun’s trigger is pulled again.
4-step mode facilitates to making long welds.
WARNING 4-Step does not work during Spot Welding.
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The Burnback Time is the amount of time that the weld output continues after
the wire stops feeding. It prevents the wire from sticking in the puddle and
prepares the end of the wire for the next arc start.
Run-in WFS sets the wire feed speed from the time the trigger is pulled until
an arc is established.
Spot Timer adjusts the time welding will continue even if the trigger is still
pulled. This option has no effect in 4-Step Trigger Mode.
WARNING Spot Timer has no effect in 4-Step Trigger Mode.
Preflow Time adjusts the time that shielding gas flows after the trigger is pulled and prior to feeding.
Postflow Time adjusts the time that shielding gas flows after the welding output turns off.
Welding GMAW in Synergic Mode (only
SPEEDTEC 200C)
In synergic mode, the welding load voltage is not set by user. The correct
welding load voltage will set by the machine’s software. This value was
recalled on the basis of data (input data) had been loaded:
SPEEDTEC 200C
Basic menu
Advanced menu
Wire type (material) Wire diameter Gas
Wire type (material) Wire diameter Gas
The welding load voltage can be changed depend on the value of parameters are
set by operators:
SPEEDTEC 200C
Basic menu
WFS Welding current Material thickness
Advanced menu
WFS Welding current Material thickness
If it is needed, the welding load voltage can be adjusted ± 2V by the right
knob [11]. Additionally, user can manually set:
SPEEDTEC 200C
Basic menu
Advanced menu
No possibilities
Burnback Run-in WFS Spot Timer Preflow Time / Pastflow
Time 2-STEP/4-STEP Inductance
The 2-Step – 4-Step changes the function of the gun’s trigger. 2 Step trigger
operation turns welding on and off in
direct response to the trigger. Welding process is performed when the gun’s
trigger is pulled. 4-Step mode allows to continue welding, when the gun’s
trigger is released. To stop welding, the gun’s trigger is pulled again.
4-step mode facilitates to making long welds.
WARNING 4-Step does not work during Spot Welding.
The Burnback Time is the amount of time that the weld output continues after
the wire stops feeding. It prevents the wire from sticking in the puddle and
prepares the end of the wire for the next arc start.
Run-in WFS sets the wire feed speed from the time the trigger is pulled until
an arc is established.
Spot Timer adjusts the time welding will continue even if the trigger is still
pulled. This option has no effect in 4-Step Trigger Mode. Adjusting range:
WARNING Spot Timer has no effect in 4-Step Trigger Mode.
Preflow Time adjusts the time that shielding gas flows after the trigger is pulled and prior to feeding.
Postflow Time adjusts the time that shielding gas flows after the welding output turns off.
Welding SMAW (MMA) Process
SPEEDTEC 180C and SPEEDTEC 200C does not include the electrode holder with
lead necessary for SMAW welding, but the one can be purchased separately.
Procedure of begin welding of SMAW process: First turn the machine off.
Determine the electrode polarity for the electrode to be
used. Consult the electrode data for this information. Depending on the
polarity of using electrode, connect
the work lead [19] and the electrode holder with lead to output socket [8] or
[9] and lock them. See the Table 3.
Table 3
The electrode holder with lead to SMAW
Output socket [8]
DC (+)
POLARITY
Work lead
[9]
The electrode holder with lead to SMAW
[9]
DC (-)
Work lead
[8]
Connect the work lead to the welding piece with the work clamp.
Install the proper electrode in the electrode holder. Turn the welding machine
on. Set the welding parameters. The welding machine is now ready to weld. By
applying the principle of occupational health and
safety at welding, welding can be begun.
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Depending on welding machine, the user can set functions:
SPEEDTEC 180C
The welding current HOT START ARC FORCE
SPEEDTEC 200C
Basic menu
Advanced menu
The welding current The welding current
Switch on / switch off Switch on / switch off
the output voltage on the output voltage on
the output lead
the output lead
HOT START
ARC FORCE
Welding GTAW Process (only
SPEEDTEC 200C)
SPEEDTEC 200C can be used to GTAW process with DC (-). Arc ignition can be
achieved only by lift TIG method (contact ignition and lift ignition).
SPEEDTEC 200C does not include the torch to GTAW welding, but the one can be
purchased separately. See “Accessories” chapter.
Procedure of begin welding of GTAW process: First turn the machine off.
Connect GTAW torch to [9] output socket. Connect the work lead to [8] output
socket. Connect the work lead to the welding piece with the
work clamp. Install the proper tungsten electrode in the GTAW
torch. Turn the machine on. Set the welding parameters. The welding machine is
now ready to weld. By applying the principle of occupational health and
safety at welding, welding can be begun.
During welding GTAW process, the user can set function: SPEEDTEC 200C
Basic menu
Advanced menu
The welding current The welding current
Switch on / switch off Switch on / switch off
the output voltage on the output voltage on
the output lead
the output lead
Memory Save, Recall, Delete (only
SEEDTEC 200C)
SPEEDTEC 200C enables saving, recalling and deleting the parameter’s settings.
9 memories can be used by user. Saving, recalling and deleting process
settings is accessible in advanced menu of SPEEDTEC 200C.
Error’s Message (only SPEEDTEC 200C)
Contact with the Technical Service Center or Lincoln Electric, when a
machine’s display of SPEEDTEC 200C will show a message of the Figure 7 or
similar.
001
Figure 7
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Guide’s Marking Interface SPEEDTEC 200C
Description of the user interface in “Quick Guide” chapter
Select Welding Process Burnback Run-in WFS Preflow Time Postflow Time Inductance Spot Welding Setting Spot Timer Switch off Spot Welding 2-Step
SMAW (MMA) Welding
GMAW (MIG/MAG) Manual Welding
FCAW- Self shielded Manual Welding
GMAW (MIG/MAG) Synergic Welding
Select Process by Number
Select Gas
Select Wire Type (material)
Select Wire Size (diameter)
Select Function of Gun Trigger (2-Step / 4-Step)
Configuration and Set-up
4-Step
Lock / Unlock Panel
Memory
Lock Panel
Save a Memory Recall a Memory (user memory) Clear a Memory
GTAW (TIG) Welding
Lock Panel by Code
Recall Factory Setting Select Menu (basic / advanced) Advanced Menu
Basic menu
Brightness Level View Software and Hardware Version Information User Button
Cancel an Action
Switch On Output Voltage (TIG/MMA only) Switch Off Output Voltage (TIG/MMA
only)
Unlock panel
Unlock Panel by Code
Hot Start
Arc Force
Adjust Voltage
Welding Material Thickness
Welding current
Wire Feeder Speed (WFS)
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Maintenance
WARNING For any repair operations, modifications or maintenances, it is
recommended to contact the nearest Technical Service Center or Lincoln
Electric. Repairs and modifications performed by unauthorized service or
personnel will cause, that the manufacturer’s warranty will become null and
void.
Any noticeable damage should be reported immediately and repaired.
Routine maintenance (everyday) Check condition of insulation and connections
of the
work leads and insulation of power lead. If any insulation damage exists
replace the lead immediately. Remove the spatters from the welding gun nozzle.
Spatters could interfere with the shielding gas flow to the arc. Check the
welding gun condition: replace it, if necessary. Check condition and operation
of the cooling fan. Keep clean its airflow slots.
Periodic maintenance (every 200 working hours but at list once every year)
Perform the routine maintenance and, in addition: Keep the machine clean.
Using a dry (and low
pressure) airflow, remove the dust from the external case and from the cabinet
inside. If it is required, clean and tighten all weld terminals.
The frequency of the maintenance operations may vary in accordance with the
working environment where the machine is placed.
WARNING Do not touch electrically live parts.
WARNING Before the case of welding machine will be removed, the welding
machine had to be turned off and the power lead had to be disconnected from
mains socket.
WARNING Mains supply network must be disconnected from the machine before each
maintenance and service. After each repair, perform proper tests to ensure
safety.
Customer Assistance Policy
The business of The Lincoln Electric Company is manufacturing and selling high
quality welding equipment, consumables, and cutting equipment. Our challenge
is to meet the needs of our customers and to exceed their expectations. On
occasion, purchasers may ask Lincoln Electric for advice or information about
their use of our products. We respond to our customers based on the best
information in our possession at that time. Lincoln Electric is not in a
position to warrant or guarantee such advice, and assumes no liability, with
respect to such information or advice. We expressly disclaim any warranty of
any kind, including any warranty of fitness for any customer’s particular
purpose, with respect to such information or advice. As a matter of practical
consideration, we also cannot assume any responsibility for updating or
correcting any such information or advice once it has been given, nor does the
provision of information or advice create, expand or alter any warranty with
respect to the sale of our products Lincoln Electric is a responsive
manufacturer, but the selection and use of specific products sold by Lincoln
Electric is solely within the control of, and remains the sole responsibility
of the customer. Many variables beyond the control of Lincoln Electric affect
the results obtained in applying these types of fabrication methods and
service requirements. Subject to Change This information is accurate to the
best of our knowledge at the time of printing. Please refer to
www.lincolnelectric.com for any updated information.
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WEEE
07/06
Do not dispose of electrical equipment together with normal waste! In
observance of European Directive 2012/19/UE on Waste Electrical and Electronic
Equipment (WEEE) and its implementation in accordance with national law,
electrical equipment that has reached the end of its life must be collected
separately and returned to an environmentally compatible recycling facility.
As the owner of the equipment, you should get information on approved
collection systems from our local representative. By applying this European
Directive you will protect the environment and human health!
Spare Parts
12/05
Part list reading instructions Do not use this part list for a machine if its
code number is not listed. Contact the Lincoln Electric Service Department
for any code number not listed. Use the illustration of assembly page and the
table below to determine where the part is located for your particular
code machine. Use only the parts marked “X” in the column under the heading
number called for in the assembly page (# indicate a
change in this printing).
First, read the Part List reading instructions above then refer to the “Spare Part” manual supplied with the machine, which contains a picture-descriptive part number cross-reference).
REACh
11/19
Communication in accordance with Article 33.1 of Regulation (EC) No 1907/2006 REACh.
Some parts inside this product contain:
Bisphenol A, BPA,
EC 201-245-8, CAS 80-05-7
Cadmium,
EC 231-152-8, CAS 7440-43-9
Lead,
EC 231-100-4, CAS 7439-92-1
Phenol, 4-nonyl-, branched,
EC 284-325-5, CAS 84852-15-3
in more than 0,1% w/w in homogeneous material. These substances are included in the “Candidate List of Substances of
Very High Concern for Authorisation” of REACh.
Your particular product may contain one or more of the listed substances.
Instructions for safe use:
use according to Manufacturer instructions, wash hands after use;
keep out of reach of children, do not put in mouth,
dispose in accordance with local regulations.
Authorized Service Shops Location
09/16
The purchaser must contact a Lincoln Authorized Service Facility (LASF) about
any defect claimed under Lincoln’s warranty period.
Contact your local Lincoln Sales Representative for assistance in locating a
LASF or go to www.lincolnelectric.com/engb/Support/Locator.
Electrical Schematic
Refer to the “Spare Parts” manual supplied with the machine.
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Accessories
K10413-15-3M
The gas-cooled gun LG150 to GMAW process – 3m.
KP10461-1 KP10440-06 KP10440-08 KP10440-09 KP10440-10 KP10440-10A KP10468
K10513-17-4V
Gas nozzle conical Ø12mm. Contact Tip M6x25mm ECu 0.6mm Contact Tip M6x25mm
ECu 0.8mm Contact Tip M6x25mm ECu 0.9mm Contact Tip M6x25mm ECu 1.0mm Contact
Tip M6x25mm Al 1.0mm Protection cap to FCAW-SS process.
GTAW torch – 4m.
E/H-200A-25-3M Welding cable with electrode holder to SMAW process – 3m.
KP14016-0.8 KP14016-1.0
KP14016-1.2A
KP14016-1.1R
K14010-1
Work Lead -3m.
KIT-200A-25-3M
Lead’s KIT to SMAW process: The electrode holder with lead to SMAW process – 3m. Work lead – 3m.
R-0010-450-1R
Protective screen.
Solid wires: V0.6 / V0.8 V0.8 / V1.0 Aluminum wires: U1.0 / U1.2 Cored wires: VK0.9 / VK1.1
Drive rolls to 2 driven rolls
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References
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- Welders, Welding Wire, Welding Equipment, Accessories & Gear | Lincoln Electric
- Operator Manuals, Spares and Wiring Diagrams | Lincoln Electric
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