BE POWER EQUIPMENT 35.300.002 Hydraulic Bottle Jack Instruction Manual

BE POWER EQUIPMENT 35.300.002 Hydraulic Bottle Jack

OPERATING INSTRUCTIONS MANUAL

MODEL NO.| CAPACITY| LIFTING| ADJUST| MIN. HEIGHT| MAX. HEIGHT
---|---|---|---|---|---
35.300.002| 2 Ton| 4.5”| 2”| 7.1”| 13.6”
35.300.004| 4 Ton| 4.6”| 2.4”| 7.6”| 14.6”
35.300.006| 6 Ton| 5”| 2.7”| 8.5”| 16.2”
35.300.008| 8 Ton| 5.8”| 3.1”| 9.1”| 18”
35.300.012| 12 Ton| 5.9”| 3.1”| 9.4”| 18.4”
35.300.112| 12 Ton| 3.9”| 2.4”| 7.5”| 13.8”
35.300.020| 20 Ton| 5.3”| 2.3”| 9.5”| 17.1”

SAFETY & WARNING INFORMATION

| This is the safety notification symbol. This symbol will notify you of any potential injury hazards. Please follow all instructions that follow this symbol to avoid possible injuries or death| | Indicates a hazardous situation. If proper steps are not followed, death or serious injury could result.
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IMPORTANT: READ ALL INSTRUCTIONS BEFORE USE

Before using the Hydraulic bottle jack, be sure to read all content within this manual, ensuring that you understand the operating procedures, maintenance requirements and all safety warnings. The owner and/or operator shall have an understanding of the product, its operating characteristics, and safety operating instructions before operating this device. Safety information shall be emphasized and understood. If the operator is not fluent in English, the product and safety instructions shall be read to and discussed with the operator in the operator’s native language by the purchaser/owner or his designee, making sure that the operator comprehends their contents. This Hydraulic bottle jack meets or exceeds ASME/PASE 2014 standards.

ACTIONS TO HELP PREVENT DANGEROUS SITUATIONS

• Study, understand, and follow all instructions before operating this device.
• Do not exceed the rated capacity stated.
• Use only on hard level surfaces.
• This item is to be used as a lifting device only. Immediately after lifting, support the vehicle with appropriate means.
• Do not move or dolly the vehicle while it is on the jack.
• Lift only on areas of the vehicle as specified by the vehicle manufacturer.
• No alterations shall be made to this product.
• Failure to heed these markings may result in serious personal injury / property damage

SETUP, OPERATION & PREVENTIVE MAINTENANCE SETUP

****SETUP

• Prior to each use, visual inspection (See Pg.5) shall be made to the device by checking for abnormal conditions, such as cracked welds, damaged, loose, or missing parts.
• Consult the vehicle owner’s manual to determine the location of support points.
• Be sure to set the vehicle in park with the emergency brake on and wheels securely chocked.
• Be sure that the vehicle and bottle jack are on a hard, level surface.

****ASSEMBLY

Assemble jack handle securely. (Fig 1)

****LIFTING

1. urn release valve clockwise until firmly closed using narrow end of handle. (Fig 2)
   

2. Place jack under vehicle at proper lifting location. (Refer to vehicle owner’s manual.) Turn the extension screw on jack counterclockwise until it comes into contact with vehicle. (Fig 3)
   

3. Insert handle into pump socket and pump until desired height is reached. (Fig 4) Immediately support load with jack stands
   

****LOWERING

1. Remove lift handle from pump socket and using narrow end of the handle to turn release valve slowly counterclockwise. Do not turn more than 2 full turns.
2. When vehicle is fully lowered, remove jack. (If extension screw has been extended, turn extension screw until it retracts enough to safely remove jack).

**** MAINTENANCE

NOTICE:
Use high grade hydraulic oil only. Never use brake fluid, motor oil, transmission fluid, turbine oil or any other fluids. ISO-VG22 or equivalent hydraulic oil is recommended.

CHECK AND REFILL OIL:

1.  Place the jack in an upright position.
2. Lower pump and piston to full down position
3. Remove rubber oil plug on jack.
4. Fill with good grade hydraulic oil only. (Fill to lower rim of oil fill hole.)
5. Replace rubber oil plug.
6. Lubricate pivoting joints and extension screw periodically for extended life.

Full replacement of oil is recommended every year for maximum life. To completely drain oil out of the system, follow step one above and then lay the jack on its side allowing the oil to drain into an appropriate container. Once completed, refill the oil reservoir as indicated in step two. Properly dispose of used oil.

LUBRICATION AND CLEANING
Periodically clean and lubricate all moving parts and pivot points. A periodic light coating of lubricant to all moving parts will help prevent the development of rust.

AIR VENTING PROCEDURES
Occasionally, air bubbles become trapped inside the jack, reducing its efficiency. Bleed air out of the jack’s hydraulic system as follows: 1. Open release valve, remove rubber oil plug. 2. Operate pump rapidly several times to force air out. Some oil could splatter. 3. Close release valve, replace rubber oil plug. Jack should now operate normally. If not, repeat purging procedure as needed.

DAMAGED EQUIPMENT
Any jack that appears to be damaged in any way, is found to be worn, or operates abnormally SHALL BE REMOVED FROM SERVICE UNTIL REPAIRED. It is recommended that necessary repairs be made by a manufacturers or supplier’s authorized repair facility if repairs are permitted by the manufacturer or supplier.

ALTERATIONS
Because of potential hazards associated with this type of equipment, no alterations shall be made to the product.

ATTACHMENTS AND ADAPTERS
Only attachments and/or adapters supplied by the manufacturer shall be used.

INSPECTION, STORAGE & TROUBLESHOOTING INSPECTION

This device shall be inspected immediately if the device is believed to have been subjected to an abnormal load or shock. It is recommended that this inspection be made by a manufacturers or supplier’s authorized repair facility.

Owners and/or operators should be aware that repair of this equipment may require specialized knowledge and facilities. It is recommended that an annual inspection of the product be made by a manufacturers or supplier’s authorized repair facility and that any defective parts, decals, or safety labels or signs be replaced with manufacturers or supplier’s specified parts.

****STORAGE

This Jack should be stored in a dry location on a level surface

****TROUBLESHOOTING

1.   Release valve not tightly closed.
2. Low oil level.
3. Defective or worn internal parts.
4. Load exceeds maximum allowance.

|

1.  Tighten release valve.
2. Check and add oil. Follow “Check and Refill Oil” instructions on Pg.4.
3. Discontinue use and contact a local repair center
4. Use a higher capacity jack.

Jack will not hold the load.|

1. Release valve not tightly closed.
2. Power unit malfunction.

|

1.  Tighten release valve.
2. Discontinue use and contact a local repair center.

Jack will not descend to minimum height, or will not remain in lowered position.|

1. Air trapped in system.
2. Reservoir oil overfilled.

|

1.  Vent air out of system. Follow “Air Venting Procedures” above.
2. Check and ensure proper oil level. Follow “Check and Refill Oil” instruction on Pg.4.

Jack will not lift to max height.|

1. Low oil level.

|

1. Check and ensure proper oil level. Follow “Check and Refill Oil” instruction on Pg.4.

Jack will not function properly after tried solution.|

1. Internal malfunction or structural damage.

|

1. Discontinue use and contact an authorized repair center.

CONSTRUCTION DIAGRAM & REPLACEABLE PART NUMBERS

1. Release Valve
2. Base
3. O-ring
4. Hydraulic Cylinder
5. battering ram
6. Hydraulic Oil
7. Oil-tight tank
8. Adjustable Top Screw
9. Top Cap
10. Pump Plunger
11. Pump body
12. O-ring

| 2 TON| 4 TON| 6 TON| 8 TON| 12 TON| 20 TON
---|---|---|---|---|---|---
Bottle Jack Seal Kit| 35.000.003| 35.000.004| 35.000.005| 35.000.006| 35.000.007| 35.000.009
Bottle Jack Plunger Kit| 35.000.015

WARRANTY INFORMATION

ONE YEAR LIMITED WARRANTY

For a period of one (1) year from your purchase date, BE AG & INDUSTRIAL will repair or replace (at its option) without charge, your BE AG & INDUSTRIAL product if it was purchased newand the product has failed due  to a defect in material or workmanship which you experienced during normal use of the product. This limited warranty is your exclusive remedy.

If this BE AG & INDUSTRIAL product is altered, abused, misused, modified, or undergoes service by an unauthorized technician, your warranty will be void. We are not responsible for damage to ornamental designs you place on this BE AG & INDUSTRIAL product and such ornamentationshould not cover any warnings or instructions or they may void the warranty. This warranty does not cover scratches, superficial dents, and other abrasions to the paint finish that occur under normal use.

To access the benefits of this warranty, contact the dealer or retailer where the unit was purchased. For further assistance, you can contact BE AG & INDUSTRIAL at warranty@brabereq.com for confirmation that this warranty applies. Thereafter, you may be advised to return the product under warranty, freight prepaid, to the dealer or directly to the BE AG & INDUSTRIAL service department.
Subject to the law in your province or state:
(1) Your sole and exclusive remedy is repair or replacement of the defective product as described above.
(2) BE AG & INDUSTRIAL is not liable for any incidental damages, including but not limited to, lost profits and unforeseeable consequences.
(3) The repair and replacement of this product under the express limited warranty described above is your exclusive remedy and is provided in lieu of all other warranties, express or implied. All other warranties, including implied warranties and warranties of merchantability or fitness for a particular purpose are disclaimed and, if disclaimer is prohibited, these warranties are limited to one year from your date of purchase of this product.

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