CAMPBELL SCIENTIFIC SMP10 High-Quality Secondary-Standard ISO Pyranometer Instruction Manual

: June 6, 2024
: CAMPBELL SCIENTIFIC

Table of Contents

Introduction
Specifications
Siting
Mounting procedure
Wiring
Modbus register map
Modbus programming
Analog programming
Maintenance and troubleshooting
Limited warranty
Assistance
Safety
Global Sales And Support Network
References
Read User Manual Online (PDF format)
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CAMPBELL SCIENTIFIC SMP10 High-Quality Secondary-Standard ISO Pyranometer Instruction Manual

Introduction

The SMP10 pyranometer, manufactured by Kipp & Zonen and cabled by Campbell Scientific, measures solar radiation with a high-quality blackened thermopile protected by two glass domes. Its flat spectral sensitivity makes it ideal for applications in natural sunlight, under plant canopies, and in greenhouses or buildings. Communications to on-site RTUs, SCADA systems, or other data acquisition systems are simplified with the industry-standard Modbus RTU communications protocol. Typical uses include environmental monitoring, solar resource assessment, and solar power performance applications.

Typically, this pyranometer is oriented perpendicular to the Earth’s surface to measure global horizontal irradiance (GH). Diffuse sky radiation can also be measured with the use of a shade mechanism.

Specifications

ISO 9060:2018 classification: class A (secondary standard)
Output: Modbus over 2-wire RS-485 or 0 to 1 V
Analog output range: 0 to 1600 W/m²
Modbus output range: –400 to 4000 W/m²
Zero offset A: < 7 W/m²
Zero offset B: < 2 W/m²
Spectral range: 285 to 2800 nm
Operating temperature range: –40 to 80 °C
Temperature response: < 1% (–20 to 50 °C); < 2% (–40 to 70 °C)
Operating voltage range: 5 to 30 VDC
Power consumption: <55 mW at 12 VDC
Weight without cable: 0.6 kg (1.3 lb)

Siting

The solar radiation sensor is usually installed horizontally, but can also be installed at any angle including an inverted position. Site the sensor to allow easy access for maintenance while ideally avoiding any obstructions or reflections above the plane of the sensing element. It is important to mount the sensor such that a shadow or a reflection will not be cast on it at any time. If this is not possible, try to choose a site where any obstruction over the azimuth range between earliest sunrise and latest sunset has an elevation not exceeding 5°. Diffuse solar radiation is less influenced by obstructions near the horizon. The sensor should be mounted with the cable pointing towards the nearest magnetic pole. For example, in the northern hemisphere, point the cable toward the North Pole.

Mounting procedure

Required tools:

Diopter
l Solar compass
l 8 mm (5/16-inch) open-end wrench for U-bolt nuts
l CM256 mounting bracket

On a level surface, level the solar radiation sensor using the leveling feet on the sensor. Alternatively, remove the sensor leveling feet to allow it to be mounted directly to the mounting bracket.
Secure the solar radiation sensor to the mounting bracket.
Using a diopter in combination with a solar compass, install and orient the cross arm on the tripod or the mast. If installing the mounting bracket on a vertical pole, ensure the pole is truly vertical.
Use the two set screws to secure the bracket to the crossarm or pole as shown in the following figure. For pyranometers mounted horizontally, ensure the mounting bracket is horizontal in two dimensions. For pyranometers mounted at an angle, set the mounting bracket angle to the desired angle prior to tightening the mounting hardware.
Verify mounting hardware is firmly tightened, and that the mounting bracket is at the desired angle

Wiring

Table 5-1 (p. 3) provides RS-485 wiring and Table 5-2 (p. 4) provides analog wiring.

Table 5-1: RS-485 pin-out, wire color, function, and data logger connection

Wire color| Pin-out| Function| Data logger connection1| MeteoPV connection
Grey| 5| RS485A+| C (odd)| A-
Yellow| 4| RS485B-| C (even)| B+
White| 7| Power in (12 V)| 12V| 12V
Black| 8| Power ground| G| G
Blue| 2| Ground| ⏚ (analog ground)| ⏚ (analog ground)
1 Assumes the sensor directly connects to the data logger.
Table 5-2: Analog pin-out, wire color, function, and data logger connection

Modbus register map

Table 6-1 (p. 4) provides the register map for the most commonly used values. A comprehensive register map is available in the Kipp and Zonen manual.

Table 6-1: Modbus register map

Starting register number| Register count| Data format| Label| Units| Description
4| 1| unsigned integer| Status| | Device Status flags
5| 1| signed integer| Range| | Range and scale factor sensor data (determines number of decimal places)
6| 1| signed integer| Sensor1| W/m2| Temperature compensated net radiation
7| 1| signed integer| RawData1| W/m2| Net radiation
8| 1| signed integer| StDev1| W/m2| Standard deviation of temperature compensated radiation
Table 6-1: Modbus register map

Modbus programming

The RS-485 output can be directly read by a MeteoPV, CR6-series, CR1000X, or Modbus RTU RS485 network. Other Campbell Scientific data loggers can use an MD485 multidrop interface to read the RS-485 output (refer to the MD485 manual).
A CR6 or CR1000X data logger programmed as a Modbus Master can retrieve the values stored in the Input Registers. To do this, the CRBasic program requires a SerialOpen() instruction followed by the ModbusMaster() instruction

The SerialOpen instruction has the following syntax:

SerialOpen (ComPort, Baud, Format, TXDelay, BufferSize, Mode)

The Format is typically set to logic 1 low; even parity, one stop bit, 8 data bits. The Mode parameter should configure the ComPort as RS-485 half-duplex, transparent. The ModbusMaster() instruction has the following syntax:

ModbusMaster (Result, ComPort, Baud, Addr, Function, Variable, Start, Length, Tries, TimeOut, [ModbusOption])

The Addr parameter must match the sensor Modbus address. To collect all of the values, the Start parameter needs to be 1 and the Length parameter needs to correspond with the register count (see Modbus register map (p. 4)). ModbusOption is an optional parameter described in the CRBasic Editor Help. A downloadable Modbus program is available at: www.campbellsci.com/downloads/smp10-example- programs.

Analog programming

The pyranometer outputs a low level voltage that is measured using either the VoltDiff() CRBasic instruction or VoltSE() CRBasic instruction.

CAUTION:
Nearby AC power lines, electric pumps, or motors can be a source of electrical noise. If the sensor or data logger is located in an electrically noisy environment, the measurement should be made with the 60 or 50 Hz rejection integration option as shown in the analog voltage program available at: www.campbellsci.com/downloads/smp10-example programs.

If measurement time is not critical, the autorange option can be used in the VoltDiff() or VoltSE() instruction; the autorange adds a few milliseconds to the measurement time. Otherwise, select the input range as follow.

Estimate the maximum expected input voltage by multiplying the maximum expected irradiance (in W × m–2) by the calibration factor (in μV / W × m–2). Divide the answer by 1000 to give the maximum in millivolt units.
Select the smallest input range that is greater than the maximum expected input voltage.

If electromagnetic radiation can be a problem, use an fN1 of 50 or 60 Hz. Select 60 Hz Noise Rejection for North America and areas using 60 Hz AC voltage. Select 50 Hz Noise Rejection for most of the Eastern Hemisphere and areas that operate at 50 Hz. The multiplier converts the millivolt reading to engineering units. Table 8-1 (p. 7) provides the calculations required for the various units. The offset will normally be fixed at zero (see the downloadable analog voltage program available at: www.campbellsci.com/downloads/smp10-example programs)

Table 8-1: Multipliers required for flux density and total fluxes

t = data logger program execution interval in seconds

Maintenance and troubleshooting

The SMP10 has no service items requiring scheduled replacement. There is no accessible desiccant cartridge to maintain. Use pure alcohol or distilled water and a lint-free cloth to clean the dome, removing smears and deposits. Local conditions and application dictate cleaning interval. Sophisticated research applications require daily cleaning. For typical PV applications, clean once per week, bi-monthly, or monthly. The SMP10 should be recalibrated following industry standard best practices such as ASTM G167, ISO 9846, ASTM E824 or ASTM G207 by an accredited lab. The recommended recalibration interval is two years. Contact Campbell Scientific for more information.

Unexpected results typically occur because of improper wiring or programming, electromagnetic radiation, or damaged cables. Ensure that the data logger program includes the correct parameters for the measurement instructions. Check for the presence of strong sources of electromagnetic radiation. Check the cable for damage and ensure that it is properly connected to the data logger.

Limited warranty

Products manufactured by Campbell Scientific are warranted by Campbell Scientific to be free from defects in materials and workmanship under normal use and service for twelve months from the date of shipment unless otherwise specified on the corresponding product webpage. See Product Details on the Ordering Information pages at www.campbellsci.com. Other manufacturer’s products, that are resold by Campbell Scientific, are warranted only to the limits extended by the original manufacturer. Refer to www.campbellsci.com/terms#warranty for more information.

CAMPBELL SCIENTIFIC EXPRESSLY DISCLAIMS AND EXCLUDES ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Campbell Scientific hereby disclaims, to the fullest extent allowed by applicable law, any and all warranties and conditions with respect to the Products, whether express, implied or statutory, other than those expressly provided herein.

Assistance

Products may not be returned without prior authorization.
Products shipped to Campbell Scientific require a Returned Materials Authorization (RMA) or Repair Reference number and must be clean and uncontaminated by harmful substances, such as hazardous materials, chemicals, insects, and pests. Please complete the required forms prior to shipping equipment.

Campbell Scientific regional offices handle repairs for customers within their territories. Please see the back page for the Global Sales and Support Network or visit www.campbellsci.com/contact to determine which Campbell Scientific office serves your country.

To obtain a Returned Materials Authorization or Repair Reference number, contact your CAMPBELL SCIENTIFIC regional office. Please write the issued number clearly on the outside of the shipping container and ship as directed.

For all returns, the customer must provide a “Statement of Product Cleanliness and Decontamination” or “Declaration of Hazardous Material and Decontamination” form and comply with the requirements specified in it. The form is available from your CAMPBELL SCIENTIFIC regional office. Campbell Scientific is unable to process any returns until we receive this statement. If the statement is not received within three days of product receipt or is incomplete, the product will be returned to the customer at the customer’s expense. Campbell Scientific reserves the right to refuse service on products that were exposed to contaminants that may cause health or safety concerns for our employees.

Safety

DANGER — MANY HAZARDS ARE ASSOCIATED WITH INSTALLING, USING, MAINTAINING, AND WORKING ON OR AROUND TRIPODS, TOWERS, AND ANY ATTACHMENTS TO TRIPODS AND TOWERS SUCH AS SENSORS, CROSSARMS, ENCLOSURES, ANTENNAS, ETC. FAILURE TO PROPERLY AND COMPLETELY ASSEMBLE, INSTALL, OPERATE, USE, AND MAINTAIN TRIPODS, TOWERS, AND ATTACHMENTS, AND FAILURE TO HEED WARNINGS, INCREASES THE RISK OF DEATH, ACCIDENT, SERIOUS INJURY, PROPERTY DAMAGE, AND PRODUCT FAILURE. TAKE ALL REASONABLE PRECAUTIONS TO AVOID THESE HAZARDS. CHECK WITH YOUR ORGANIZATION’S SAFETY COORDINATOR (OR POLICY) FOR PROCEDURES AND REQUIRED PROTECTIVE EQUIPMENT PRIOR TO PERFORMING ANY WORK. Use tripods, towers, and attachments to tripods and towers only for purposes for which they are designed. Do not exceed design limits. Be familiar and comply with all instructions provided in product manuals. Manuals are available at www.campbellsci.com. You are responsible for conformance with governing codes and regulations, including safety regulations, and the integrity and location of structures or land to which towers, tripods, and any attachments are attached. Installation sites should be evaluated and approved by a qualified engineer. If questions or concerns arise regarding installation, use, or maintenance of tripods, towers, attachments, or electrical connections, consult with a licensed and qualified engineer or electrician.

General

Protect from over-voltage.
Protect electrical equipment from water.
Protect from electrostatic discharge (ESD).
Protect from lightning.
Prior to performing site or installation work, obtain required approvals and permits. Comply with all governing structure-height regulations.
Use only qualified personnel for installation, use, and maintenance of tripods and towers, and any attachments to tripods and towers. The use of licensed and qualified contractors is highly recommended.
Read all applicable instructions carefully and understand procedures thoroughly before beginning work.
Wear a hardhat and eye protection, and take other appropriate safety precautions while working on or around tripods and towers.
Do not climb tripods or towers at any time, and prohibit climbing by other persons. Take reasonable precautions to secure tripod and tower sites from trespassers.
Use only manufacturer recommended parts, materials, and tools.

Utility and Electrical

You can be killed or sustain serious bodily injury if the tripod, tower, or attachments you are installing, constructing, using, or maintaining, or a tool, stake, or anchor, come in contact with overhead or underground utility lines.
Maintain a distance of at least one-and-one-half times structure height, 6 meters (20 feet), or the distance required by applicable law, whichever is greater, between overhead utility lines and the structure (tripod, tower, attachments, or tools).
Prior to performing site or installation work, inform all utility companies and have all underground utilities marked.
Comply with all electrical codes. Electrical equipment and related grounding devices should be installed by a licensed and qualified electrician.
Only use power sources approved for use in the country of installation to power Campbell Scientific devices.

Elevated Work and Weather

Exercise extreme caution when performing elevated work.
Use appropriate equipment and safety practices.
During installation and maintenance, keep tower and tripod sites clear of un-trained or non-essential personnel. Take precautions to prevent elevated tools and objects from dropping.
Do not perform any work in inclement weather, including wind, rain, snow, lightning, etc

Maintenance

Periodically (at least yearly) check for wear and damage, including corrosion, stress cracks, frayed cables, loose cable clamps, cable tightness, etc. and take necessary corrective actions.
Periodically (at least yearly) check electrical ground connections.

Internal Battery

Be aware of fire, explosion, and severe-burn hazards.
Misuse or improper installation of the internal lithium battery can cause severe injury.
Do not recharge, disassemble, heat above 100 °C (212 °F), solder directly to the cell, incinerate, or expose contents to water. Dispose of spent batteries properly.

WHILE EVERY ATTEMPT IS MADE TO EMBODY THE HIGHEST DEGREE OF SAFETY IN ALL CAMPBELL SCIENTIFIC PRODUCTS, THE CUSTOMER ASSUMES ALL RISK FROM ANY INJURY RESULTING FROM IMPROPER INSTALLATION, USE, OR MAINTENANCE OF TRIPODS, TOWERS, OR ATTACHMENTS TO TRIPODS AND TOWERS SUCH AS SENSORS, CROSSARMS, ENCLOSURES, ANTENNAS, ETC.