metabo BS, DS, DSD Series Bench Grinder Instruction Manual

metabo BS, DS, DSD Series Bench Grinder

 Declaration of Conformity

On our own responsibility, we hereby declare that these battery-powered drilling screwdrivers and impact drills, identified by type and serial number 1), meet all relevant requirements of directives 2) and standards 3). Technical documents at 4) – Fig. M.

Specified Use

The drills and impact drills are suitable for drilling in metal, wood, plastic and similar materials, and also for screwdriving and thread tapping. The impact drills are also suited for drilling in masonry, brickwork and stone. The user bears sole responsibility for any damage caused by improper use. Generally accepted accident prevention regulations and the enclosed safety information must be observed.

General safety instructions

For your own protection and for the protection of your power tool, pay attention to all parts of the text that are marked with this symbol!
WARNING – Reading the operating instructions will reduce the risk of injury.
WARNING Read all safety warnings and instructions. Failure to follow all safety warnings and instructions may result in electric shock, fire and/or serious injury. Keep all safety instructions and information for future reference. Pass on your electrical tool only together with these documents.

Special Safety Instructions

Wear ear protectors with impact drills (machines with the designation SB). Exposure to noise can cause hearing loss. Use auxiliary handles supplied with the tool (depending on the model). Loss of control can cause personal injury. Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory/fastener may contact hidden wiring. Cutting accessories/fasteners contacting a “live” wire, may make exposed metal parts of the power tool “live” and could give the operator an electric shock. Ensure that the spot where you wish to work is free of power cables, gas lines or water pipes (e.g. by using a metal detector). Protect battery packs from water and moisture! Do not expose battery packs to naked flame! Do not use faulty or deformed battery packs! Do not open battery packs! Do not touch or short- circuit battery packs!Slightly acidic, flammable fluid may leak from defective li-ion battery packs! If battery fluid leaks out and comes into contact with your skin, rinse immediately with plenty of water. If battery fluid leaks out and comes into contact with your eyes, wash them with clean water and seek medical attention immediately. If the machine is defective, remove the battery pack from the machine. Remove the battery pack from the machine before any adjustments, conversions or servicing are performed. Before fitting the battery pack, make sure that the machine is switched off. LED lights (14): Do not observe the LED radiation directly with optical instruments.

Reducing dust exposure:
WARNING – Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints,
• Crystalline silica from bricks and cement and other masonry products, and
• Arsenic and chromium from chemically treated

lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well- ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. This also applies to dust from other materials such as some timber types (like oak or beech dust), metals, asbestos. Other known diseases are e.g. allergic reactions, and respiratory diseases. Do not let dust enter the body. Observe the relevant guidelines and national regulations for your material, staff, application and place of application (e.g. occupational health and safety regulations, disposal). Collect the particles generated at the source, avoid deposits in the surrounding area. Use suitable accessories for special work. In this way, fewer particles enter the environment in an uncontrolled manner. Use a suitable extraction unit. Reduce dust exposure with the following measures:

• do not direct the escaping particles and the exhaust air stream at yourself or nearby persons or on dust deposits,
• use an extraction unit and/or air purifiers,
• ensure good ventilation of the workplace and keep clean using a vacuum cleaner. Sweeping or blowing stirs up dust.
• Vacuum or wash the protective clothing. Do not blow, beat or brush.

Transport of li-ion battery packs:
The shipping of li-ion battery pack is subject to laws related to the carriage of hazardous goods (UN 3480 and UN 3481). Inform yourself of the currently valid specifications when shipping li-ion battery packs. If necessary, consult your freight forwarder. Certified packaging is available from Metabo. Only send the battery pack if the housing is intact and no fluid is leaking. Remove the battery pack from the machine for sending. Prevent the contacts from short-circuiting (e.g. by protecting them with adhesive tape).

Figures

Illustrations are provided at the beginning of the operating instructions.
Symbol explanation:

• Movement direction
• Slow
• Fast
• First gear
• Second gear
• Screws
• Drill bit
• Without torque limitation
• Impact drilling
• Torque

Overview

1. Safety cGuard cover
2. Clamping nut
3. Clamping flange
4. Sanding disc
5. Back flange
6. Dust extraction connection
7. Safety guard
8. Workpiece support
9. Eye preservers
10. Spark deflector
11. On/Off switch
12. Lever (sanding belt replacement) *
13. Screws for securing the sanding belt cover *
14. Rotary knob for adjusting the belt run *
15. Arrow (direction of circulation of sanding belt) *
16. Sanding belt cover *
17. Screws for securing the water container *
18. Water container *
19. Rubber stopper *
20. Handling points for transport

*equipment-specific

Use

Charge the battery pack before use. If performance diminishes, recharge the battery pack. The ideal storage temperature is between 10 °C and 30 °C.
Only actuate slide switch (4) with the motor at a standstill!
The setting for normal drilling, impact drilling Fig. A Press the slide switch (3).

Setting torque control, maximum torque, pulse function
Do not work for long periods with pulse function switched on! (The motor can overheat.)
Turn the setting wheel (13) to switch on the pulse function (button (5) flashes) or to switch on the torque control (button (5) lights up continuously) For maximum torque (drilling position), press the button (5) (the button (5) is not illuminated). To activate the settings of the setting wheel again: press the button (5) again or turn the setting wheel. Machines with designation …18 LTX Impuls/
Set the desired operating mode at the setting wheel\ (13):

• 1…10 = torque control
• Drill bit = maximum torque
• Impuls = pulse function

Switching on, speed: Press the trigger (15). The speed can be changed by pressing in the trigger.
Switching off: release the trigger switch (15). Note: The noise that the machine makes when it switches off is due to the design (quick stop) and has no influence on the function or the service life of the machine.With a soft tool shank, retightening may be required after a short period of operation.
Notes on machines with the designation SB…:

1. The ratchet sound which can possibly be heard after opening the drill chuck is functional and is switched off by a reverse rotation of the sleeve.
2. Clamping tool:

Turn sleeve (1) in the direction “GRIP, ZU” until the noticeable mechanical resistance has been overcome. Caution! The chuck is not yet fully tightened! Keep turning the sleeve (it must “click” when turning)) until it cannot be turned any further – only now is the tool safely clamped.
Cleaning: From time to time, hold the machine vertically with the keyless chuck facing downwards and turn the sleeve fully in the direction “GRIP, ZU” and then turn fully in the direction “AUF, RELEASE”. The dust collected falls from the keyless chuck.Employ the same procedure when attaching the chuck, except in reverse order.To remove: Push the interlock ring forward (a), advance and pull off the chuck (b). To mount: Push the interlock ring forward and move the chuck as far as the limit stop on the drill spindle.Attach the belt hook to the left (8), as shown. Attach the bit depot to the right (7), as shown.

Troubleshooting

The machine’s multifunctional monitoring system
If the machine switches off automatically, the machine electronics have activated automatic protection mode. A warning signal sounds (continuous beeping). The beeping stops after a maximum of 30 seconds or when the trigger (15) is released. In spite of this protective function, overloading is still possible with certain applications and can result in damage to the machine.

Causes and remedies:

1. Battery pack almost empty Fig. A, B (The electronics protect the battery pack against damage through total discharge). If one LED is flashing (11), the battery pack is almost flat. If necessary, press the (10) button and check the LEDs (11) to see the charge level. If the battery pack is almost flat, it must be recharged.

2. Long continuous overloading of the machine will activate the temperature cut-out. Leave the machine or battery pack to cool.
   Note: If the battery pack feels very warm, the pack will cool more quickly in an “AIR COOLED” charger.
   Note: The machine will cool more quickly if you operate it at idling speed.

3. Metabo safety shutdown: The machine was SWITCHED OFF automatically. If the slew rate of the current is too high (for example, if the machine suddenly seizes or kickback occurs), the machine switches off. Switch off the machine at the trigger (15). Switch it on again and continue to work as normal. Try to prevent the machine from seizing. Switch off the machine at the trigger (15). Then continue working as normal. Try to prevent the machine from seizing.

Accessories

Only use original Metabo battery packs and Metabo accessories. Use only accessories that fulfil the requirements and specifications listed in these operating instructions. Fit accessories securely. Secure the machine if it is operated in a bracket. Loss of control can cause personal injury. For a complete range of accessories, see www.metabo.com or the main catalogue.

Repairs

Repairs to electrical tools must be carried out by qualified electricians ONLY! If you have Metabo electrical tools that require repairs, please contact your Metabo service centre. For addresses see www.metabo.com. You can download spare parts lists from www.metabo.com.

Environmental Protection

Do not allow battery packs to come into contact with water! To protect the environment, do not dispose of power tools or battery packs in household waste. Observe national regulations on separated collection and recycling of disused machines, packaging and accessories. Before disposal, discharge the battery pack in the power tool. Prevent the contacts from short-circuiting (e. g. by protecting them with adhesive tape).

Technical specifications

• U = Voltage of battery pack
• n0 = No-load speed

Tightening torque for screwing:

• M1 = Soft screwing application (wood)
• M2 = Pulse torque
• M3 = Hard screwing application (metal)
• M4 = Adjustable torque
• Max. drill diameter:
• D1 max = in steel
• D2 max = in softwood
• D3 max = in concrete
• s = Max. impact rate
• m = Weight (with smallest battery pack)
• G = Spindle thread
• D max = Chuck clamping range

Measured values determined in conformity with EN 60745. The technical specifications quoted are subject to tolerances (in compliance with the relevant valid standards).

Emission values
Using these values, you can estimate the emissions from this power tool and compare these with the values emitted by other power tools. The actual values may be higher or lower, depending on the particular application and the condition of the tool or power tool. In estimating the values, you should also include work breaks and periods of low use. Based on the estimated emission values, specify protective measures for the user – for example, any organizational steps that must be put in place. Vibration total value (vector sum of three directions) determined in accordance with EN 60745:

• ah, ID = Vibration emission value (impact drilling into concrete)
• ah, D = Vibration emission value (drilling into metal)
• ah, S = Vibration emission level (screwing without impact)
• Kh, … = Uncertainty (vibration)

Typical A-effective perceived sound levels::

• LpA = Sound pressure level
• LWA = Acoustic power level
• KpA, KWA= Uncertainty (noise level)

During operation the noise level can exceed 80 dB(A).

Wear ear protectors!

Metabowerke GmbH
Metabo-Allee 1
72622 Nuertingen
Germany
www.metabo.com

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