HONDA CBR1000RR 1000cc Motorcycle Instruction Manual

June 3, 2024
Honda

CBR1000RR 1000cc Motorcycle
Instruction Manual

CBR1000RR 1000cc Motorcycle

PRELIMINARY PIECES OF INFORMATION FOR INSTALLATION, USE, WARRANTY, AND MAINTENANCE
Limitations of warranty – general instructions

  • During and after installation, be sure that the exhaust system is not touching any components sensible to high temperatures. The manufacturer is not liable for damages (including personal damage and injuries) of any kind resulting from improper use and installation of the exhaust system.
  • After installation, it is recommended to check all screws to be properly tightened and to check the alignment of the exhaust system.
  • When tightening original screws please follow the indications given in the vehicle’s maintenance manual, for hardware given in the fitting kit please follow  the values listed below:
  • Warranty is limited to defects recognized by the manufacturer’s technical service and related to normal use of the exhaust system. Warranty terms exclude components subject to normal wear, like gaskets and wadding materials. Warranty is void in case of accident, modifications, improper use, and competition use.
  • It is strongly recommended not to install and use the exhaust system on a vehicle for which the exhaust system has not been designed.
  • In normal use conditions, the exhaust system can get very hot, even when the engine is switched off. be careful to avoid contact with exhaust system surfaces.
  • Wadding material’s durability changes depending on the kind of use of the exhaust system. Generally and as pure information, it is recommended to check internal wadding material every 8000/9000km and at least once a year or in case you notice a change in noise from the exhaust or a change in color of the silencer’s external body surface.
  • Technical characteristics and specifications of Arrow exhaust systems and related components can be subject to modifications and changes without notice.

screw size| tightening torque| screw size| tightening torque
---|---|---|---
M5| 5,5 Nm| M10| 42 Nm
M6| 9,5 Nm| M12 (sonda)| 24 Nm
M8| 21 Nm| M18 (sonda)| 28 Nm

FITTING INSTRUCTIONS

WARNING: REMOVING THE EXHAUST VALVE SYSTEM WILL CAUSE ECU TO DISPLAY A WARNING MESSAGE. THIS CAN BE REMOVED ONLY BY INSTALLING AN ELECTRONIC “SERVO ELIMINATOR KIT” AVAILABLE IN THE MARKET

HONDA CBR1000RR 1000cc Motorcycle - fig 1| HONDA
CBR1000RR 1000cc Motorcycle - fig 2
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Remove the pins shown above (1 on each side)

HONDA CBR1000RR 1000cc Motorcycle - fig 3| HONDA
CBR1000RR 1000cc Motorcycle - fig 4
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Remove the screws (4 on each side) and remove the belly panHONDA CBR1000RR
1000cc Motorcycle - fig 5

Remove the screws (2) shown above and remove valve coverHONDA CBR1000RR
1000cc Motorcycle - fig 6

Loosen the nuts and remove the valve-driving cablesHONDA CBR1000RR 1000cc
Motorcycle - fig 7

Detach the cables from their mount to the frameHONDA CBR1000RR 1000cc
Motorcycle - fig 8

Remove valve driving cables from the valve actuator engine and remove them from the bike

HONDA CBR1000RR 1000cc Motorcycle - fig 9| HONDA
CBR1000RR 1000cc Motorcycle - fig 10
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Loosen the clamp, remove the screw and remove the OE silencer HONDA
CBR1000RR 1000cc Motorcycle - fig 11

Remove the gasket from original silencerHONDA CBR1000RR 1000cc Motorcycle -
fig 12

Fit the gasket and the clamp as shown above![HONDA CBR1000RR 1000cc Motorcycle

Fit the link pipe and secure the clamp (do NOT tighten in this phase)HONDA
CBR1000RR 1000cc Motorcycle - fig 14

Fit the silencer, secure the mount to the footrest and secure the springHONDA CBR1000RR 1000cc Motorcycle - fig 15

Tighten the clampHONDA CBR1000RR 1000cc Motorcycle - fig
16

Fit caged nuts to the heat shield mounts as shown above

HONDA CBR1000RR 1000cc Motorcycle - fig 17| HONDA
CBR1000RR 1000cc Motorcycle - fig 18
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Fit the heat shield

HONDA CBR1000RR 1000cc Motorcycle - fig 19| HONDA
CBR1000RR 1000cc Motorcycle - fig 20
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Documents / Resources

| HONDA CBR1000RR 1000cc Motorcycle [pdf] Instruction Manual
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