makita UC002G Cordless Chain Saw Instruction Manual

UC002G Cordless Chain Saw
Instruction Manual

SPECIFICATIONS

Overall length
(without guide bar and battery)| 266 mm
Rated voltage| D.C. 36 V – 40 V max
Net weight| 1| 2.6 kg
2| 3.8 – 4.5 kg| 3.9 – 4.6 kg| 4.0 – 4.7 kg| 3.9 – 4.5 kg
Standard guide bar length| 250 mm| 300 mm| 350 mm| 250 mm
Recommended guide bar
length| with 90PX| 250 – 350 mm| –
with 91 PX| 250 – 350 mm| –
with 25AP| –| 250 mm
Applicable saw chain type (refer to the table below)| 90PX
91 PX| 25AP
Standard sprocket| Number of teeth| 6| 9
Pitch| 3/8″| 1/4″
Chain speed| 0 – 24.8 m/s
(0 – 1,490 m/min)
Chain oil tank volume| 200 cm3
Protection degree| IPX4

• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Specifications may differ from country to country.
• 1: Weight, without the saw chain, guide bar, guide bar cover, oil, and battery cartridge(s).
• 2: The lightest and heaviest combination of weight, according to EPTA-Procedure 01/2014. The weight may differ depending on the attachment(s), including the battery cartridge(s).

Applicable battery cartridge and charger

Battery cartridge| BL4020 / BL4025 / BL4040 / BL4050F

• : Recommended battery
  ---|---
  Charger| DC40RA / DC40RB / DC40RC

  • Some of the battery cartridges and chargers listed above may not be available depending on your region of residence.

WARNING: Only use the battery cartridges and chargers listed above. Use of any other battery cartridges and chargers may cause injury and/or fire.

NOTE: We recommend using the recommended batteries to fully obtain the performance of this tool.

Saw chain, guide bar, and sprocket combination

WARNING: Use the appropriate combination of the guide bar and saw chain. Otherwise, personal injury may result.

Symbols

The followings show the symbols which may be used for the equipment. Be sure that you understand their meaning before use.

| Read the instruction manual.
---|---
| Wear safety glasses.
| Wear ear protection.
| Wear a helmet, goggles, and ear protection.
| Use appropriate protection for foot-leg and hand-arm.
|  This saw is to be used by properly trained operators only.
| Do not expose to moisture.
| Maximum permissible cut length
| Always use two hands when operating the chain saw.
| Beware of chain saw kickback and avoid contact with bar tip.
| The direction of chain travel
| Saw chain oil adjustment
| Only for EU countries Due to the presence of hazardous components in the equipment, waste electrical and electronic equipment, accumulators and batteries may have a negative impact on the environment and human health. Do not dispose of electrical and electronic appliances or batteries with household waste!
In accordance with the European Directive on waste electrical and electronic equipment and on accumulators and batteries and waste accumulators and batteries, as well as their adaptation to national law, waste electrical equipment, batteries, and accumulators should be stored separately and delivered to a separate collection point for municipal waste, operating in accordance with the regulations on environmental protection.
This is indicated by the symbol of the crossed-out wheeled bin placed on the equipment.
| Guaranteed sound power level according to EU Outdoor Noise Directive.
| Sound power level according to Australia NSW Noise Control Regulation.

Intended use
The tool is intended for cutting branches and pruning trees. It is also suitable for tree service.

SAFETY WARNINGS

General power tool safety warnings

WARNING: Read all safety warnings, instructions, illustrations, and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

1. Keep the work area clean and well-lit. Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks that may ignite dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power Unmodified plugs and matching outlets will reduce the risk of electric shock.

2. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and There is an increased risk of elec­tric shock if your body is earthed or grounded.

3. Do not expose power tools to rain or wet con­ Water entering a power tool will increase the risk of electric shock.

4. Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. The use  of a cord suitable for outdoor use reduces the risk of electric shock.

6. If operating a power tool in a damp location
   is unavoidable, use a residual current device (RCD) protected supply. The use of an RCD reduces the risk of electric shock.

7. Power tools can produce electromagnetic fields (EMF) that are not harmful to the user. However, users of pacemakers and other similar medical devices should contact the maker of their device and/or doctor for advice before operating this power tool.

Personal safety

1. Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol, or med­ ication. A moment of inattention while operating power tools may result in serious personal injury.
2. Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to a power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. The use of dust collection can reduce dust-related hazards.
8. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
9. Always wear protective goggles to protect your eyes from injury when using power tools. The goggles must comply with ANSI Z87.1 in the USA, EN 166 in Europe, or AS/NZS 1336 in Australia/New Zealand. In Australia/New Zealand, it is legally required to wear a face shield to protect your face, too.
   It is an employer’s responsibility to enforce the use of appropriate safety protective equipment by the tool operators and by other persons in the immediate working area.

Power tool use and care

1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
2. Do not use the power tool if the switch does not turn on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjust­ments, changing accessories, or storing power Such preventive safety measures reduce the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of chil­dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
5. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If dam­ aged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
8. Keep handles and grasping surfaces dry, clean, and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
9. When using the tool, do not wear cloth work gloves that may be entangled. The entanglement of cloth work gloves in the moving parts may result in personal injury.

Battery tool use and care

1. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

2. Use power tools only with specifically designated battery packs. The use  of any other battery packs may create a risk of injury and fire.

3. When the battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws, or other small metal objects, that can make a connection from one terminal to another. Shorting the battery termi­nals together may cause burns or a fire.

4. Under abusive conditions, liquid maybe
   ejected from the battery; avoid contact. If con­ tact accidentally occurs, flush with water. If liquid contacts the eyes, additionally seek medical Liquid ejected from the battery may cause irritation or burns.

5. Do not use a battery pack or tool that is dam­ aged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion, or risk of injury.

6. Do not expose a battery pack or tool to fire or
   excessive temperature. Exposure to fire or tem­perature above 130 °C may cause an explosion.

7. Follow all charging instructions and do not
   charge the battery pack or tool outside the temperature range specified in the instruc­ Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Service

1. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
2. Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.
3. Follow instructions for lubricating and changing accessories.

Cordless Chain saw safety warnings

1. Keep all parts of the body away from the saw chain when the chain saw is operating. Before you start the chain saw, make sure the saw chain is not contacting anything. A moment of inattention while operating chain saws may cause entanglement of your clothing or body with the saw chain.

2. Always hold the chain saw with your right hand on the top handle and your left hand on the front handle. Holding the chain saw with a reversed hand configuration increases the risk of personal injury and should never be done.

3. Hold the power tool by insulated gripping surfaces only, because the saw chain may con­tact hidden wiring. Saw chains contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric

4. Wear safety glasses and hearing protection. Further protective equipment for the head, hands, legs, and feet is recommended. Adequate protec­tive clothing will reduce personal injury by flying debris or accidental contact with the saw chain.

5. Always keep proper footing.

6. When cutting a limb that is under tension be alert for spring back. When the tension in the wood fibers is released the spring loaded limb may strike the operator and/or throw the chain saw out of control.

7. Use extreme caution when cutting brush and The slender material may catch the saw chain and be whipped toward you or pull you off balance.

8. Carry the chain saw by the front handle with the chain saw switched off and away from your When transporting or storing the chain saw always fit the guide bar cover. Proper handling of the chain saw will reduce the likelihood of accidental contact with the moving saw chain.

9. Follow instructions for lubricating, chain ten­ sioning, and changing accessories. The improperly tensioned or lubricated chain may either break or increase the chance of kickback.

10. Keep handles dry, clean, and free from oil, and Greasy, oily handles are slippery causing loss of control.

11. Cut wood only. Do not use a chain saw for pur­ poses not intended. For example: do not use a chain saw for cutting plastic, masonry or non-wood building materials. Use of the chain saw for operations different than intended could result in a hazardous situation.

12. Causes and operator prevention of kickback:
    Kickback may occur when the nose or tip of the guide bar touches an object, or when the wood closes in and pinches the saw chain in the cut. Tip contact in some cases may cause a sudden reverse reaction, kicking the guide bar up and back towards the operator. Pinching the saw chain along the top of the guide bar may push the guide bar rapidly back towards the operator. Either of these reactions may cause you to lose control of the saw which could result in serious personal injury. Do not rely exclusively upon the safety devices built into your saw. As a chain saw user, you should take several steps to keep your cutting jobs free from accident or injury. Kickback is the result of  tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below:
    • Maintain a firm grip, with thumbs and fingers encircling the chain saw handles, with both hands on the saw, and position your body and arm to allow you to resist kickback forces. Kickback forces can be controlled by the operator, if proper precautions are taken. Do not let go of the chain saw.
    ► Fig.1
    • Do not overreach and do not cut above shoulder height. This helps prevent unintended tip contact and enables better control of the chain saw in unexpected situations.
    • Only use replacement bars and chains specified by the manufacturer. Incorrect replacement bars and chains may cause chain breakage and/or kickback.
    • Follow the manufacturer’s sharpening and maintenance instructions for the saw chain. Decreasing the depth gauge height can lead to increased kickback.

13. Before starting work, check that the chain saw is in proper working order and that its condition complies with the safety regulations. Check-in particular that:
    • The chain brake is working properly;
    • The run-down brake is working properly;
    • The bar and the sprocket cover are fitted correctly;
    • The chain has been sharpened and tensioned in accordance with the regulations.

14. Do not start the chain saw with the chain cover being installed on it. Starting the chain saw with the chain cover being installed on it may cause the chain cover to be thrown out forward resulting in personal injury and damage to objects around the operator.

Additional Safety Instructions

Operation

1. When you use the tool on the muddy ground, wet slopes, or slippery places, pay attention to your footing.
2. Do not submerge the tool into a puddle.
3. Do not leave the tool unattended outdoors in the rain.

Electrical and battery safety

1. Avoid a dangerous environment. Don’t use the tool in damp or wet locations or expose it to rain. Water entering the tool will increase the risk of electric shock.

2. Do not dispose of the battery(ies) in a fire.
   The cell may explode. Check with local codes for possible special disposal instructions.

3. Do not open or mutilate the battery(ies).
   Released electrolyte is corrosive and may cause damage to the eyes or skin. It may be toxic if swallowed.

4. Do not charge the battery in rain, or in wet locations.

5. Do not charge the battery outdoors.

6. Do not handle chargers, including charger plugs, and charger terminals with wet hands.

7. Do not replace the battery in the rain.

Maintenance and storage

1. When storing the tool, avoid direct sunlight and rain, and store it in a place where it does not get hot or humid.

Top handle chainsaw specific safety warnings

1. This chain saw is designed especially for tree care and surgery. The chain saw is intended to be used by properly trained persons only. Observe all instructions, procedures, and recommendations from the relevant professional organization. Otherwise fatal accidents may occur. It is recommended that always use a rising platform (cherry picker, lift) for sawing in trees. Rappelling techniques are extremely dangerous and require special training. The operators must be trained to become familiar with safety equipment usage and climbing techniques. Always use the appropriate belts, ropes, and carabiners when working in trees. Always use restraining equipment for both the operator and the saw.

2. Perform cleaning and maintenance before storage in accordance with the instruction manual.

3. Ensure safe positioning of the chain saw during car transportation to avoid fuel or chain oil leakage, damage to the tool, and personal injury.

4. Regularly check the functionality of the chain brake.

5. Do not fill the chain oil near the fire. Never smoke when you fill the chain oil.

6. National regulation may restrict the use of the chain saw.

7. If the equipment gets heavy impact or falls, check the condition before continuing work. Check the controls and safety devices for malfunction. If there is any damage or doubt, ask our authorized service center for the inspection and repair.

8. Always activate the chain brake before starting the chain saw.

9. Hold the saw firmly in place to avoid skating (skid movement) or bouncing the saw when starting a cut.
   

10. At the end of the cut, be careful to keep your balance due to the “drop”.
    

11. Take into account the direction and speed of the wind. Avoid sawdust and chain oil mist.

Protective equipment

1. In order to avoid head, eye, hand or foot injuries as well as to protect your hearing the following protective equipment must be used during operation of the  chain saw:
   • The kind of clothing should be appropriate, i. e. it should be tight- fitting but not be a hindrance. Do not wear jewelry or clothing which could become entangled with bushes or shrubs. If you have long hair, always wear a hairnet!
   • It is necessary to wear a protective helmet whenever working with the chain saw. The protective helmet is to be checked in regu­lar intervals for damage and is to be replaced after 5 years at the latest. Use only approved protective helmets.
   • The face shield of the protective helmet (or the goggles) protects against sawdust and wood chips. During operation of the chain saw always wear a goggle or a face shield to prevent eye injuries.
   • Wear adequate noise protection equip­ ment (earmuffs, earplugs, etc.)
   • The protective jacket consists of 22 layers of nylon and protects the operator against cuts. It is always to be worn when working from elevated platforms (cherry pickers, lifts), from platforms mounted on ladders or when climbing with ropes.
   • The protective brace and bib overall is made of nylon fabric with 22 layers and protect against cuts. We strongly recom­mend its use.
   • Protective gloves made of thick leather are part of the prescribed equipment and must always be worn during the operation of the chain saw.
   • During operation of the chain saw safety shoes or safety boots fitted with anti-skid sole, steel toe caps, and protection for the leg must always to be worn. Safety shoes equipped with a protective layer provide protection against cuts and ensure a secure footing. For working in trees the safety boots must be suitable for climbing techniques.

Vibration

1. Individuals with poor circulation who are exposed to excessive vibration may experience injury to blood vessels or the nervous system. Vibration may cause the following symptoms to occur in the fingers, hands or wrists: “Falling asleep” (numbness), tingling, pain, stabbing sensation, alteration of skin color or of the skin. If any of these symptoms occur, see a physician! To reduce the risk of “white finger disease”, keep your hands warm during operation and well maintain the equipment and accessories.

SAVE THESE INSTRUCTIONS.

WARNING: DO NOT let comfort or familiarity with the product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE  or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

Important safety instructions for battery cartridge

1. Before using the battery cartridge, read all instructions and cautionary markings on (1)battery charger, (2) battery, and (3) product using the battery.

2. Do not disassemble or tamper with the battery cartridge. It may result in a fire, excessive heat, or explosion.

3. If the operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns, and even an explosion.

4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.

5. Do not short the battery cartridge:
   (1) Do not touch the terminals with any conductive material.
   (2) Avoid storing battery cartridges in a container with other metal objects such as nails, coins, etc.
   (3) Do not expose the battery cartridge to water or rain.
   A battery short can cause a large current flow, overheating, possible burns, and even a breakdown.

6. Do not store and use the tool and battery cartridge in locations where the temperature may reach or exceed 50 °C (122 °F).

7. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.

8. Do not nail, cut, crush, throw, drop the battery cartridge, or hit a hard object to the battery cartridge. Such conduct may result in a fire, excessive heat, or explosion.

9. Do not use a damaged battery.

10. The contained lithium-ion batteries are subject to the Dangerous Goods Legislation requirements.
    For commercial transports e.g. by third parties and forwarding agents, the special requirements on packaging and labeling must be observed. For the preparation of the item being shipped, consulting an expert for hazardous material is required. Please also observe possibly more detailed national regulations. Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging.

11. When disposing of the battery cartridge, remove it from the tool and dispose of it in a safe place. Follow your local regulations relating to the disposal of batteries.

12. Use the batteries only with the products specified by Makita. Installing the batteries to non-compliant products may result in a fire, excessive heat, explosion, or leak of electrolyte.

13. If the tool is not used for a long period of time, the battery must be removed from the tool.

14. During and after use, the battery cartridge may take on heat which can cause burns or low-temperature burns. Pay attention to the handling of hot battery cartridges.

15. Do not touch the terminal of the tool immediately after use as it may get hot enough to cause burns.

16. Do not allow chips, dust, or soil to stuck into the terminals, holes, and grooves of the battery cartridge. It may cause heating, catching fire, burst, and malfunction of the tool or battery cartridge, resulting in burns or personal injury.

17. Unless the tool supports the use of near high-voltage electrical power lines, do not use the battery cartridge near high-voltage electrical power lines. It may result in a malfunction or breakdown of the tool or battery cartridge. 18. Keep the battery away from children.

SAVE THESE INSTRUCTIONS.

CAUTION: Only use genuine Makita batteries.
Use of non-genuine Makita batteries, or batteries that have been altered, may result in the battery bursting causing fires, personal injury, and damage. It will also void the Makita warranty for the Makita tool and charger.

Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.
2. Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life.
3. Charge the battery cartridge at room temperature at 10 °C – 40 °C (50 °F – 104 °F). Let a hot battery cartridge cool down before charging it.
4. When not using the battery cartridge, remove it from the tool or the charger.
5. Charge the battery cartridge if you do not use it for a long period (more than six months).

PARTS DESCRIPTION

► Fig.2

FUNCTIONAL DESCRIPTION

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking the function of the tool.

Installing or removing the battery cartridge

CAUTION: Always switch off the tool before installing or removing of the battery cartridge.
CAUTION: Hold the tool and the battery cartridge firmly when installing or removing the battery cartridge. Failure to hold the tool and the battery cartridge firmly may cause them to slip off your hands and result in damage to the tool and battery cartridge and a personal injury.

► Fig.3: 1. Red indicator 2. Button 3. Battery cartridge

To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge.

To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator as shown in the figure, it is not locked completely.

CAUTION: Always install the battery cartridge fully until the red indicator cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.
CAUTION: Do not install the battery cartridge forcibly. If the cartridge does not slide in easily, it is not being inserted correctly.

Indicating the remaining battery capacity

Press the check button on the battery cartridge to indicate the remaining battery capacity. The indicator lamps light up for a few seconds.
► Fig.4: 1. Indicator lamps 2. Check button

battery.
| The battery may have malfunctioned.

NOTE: Depending on the conditions of use and the ambient temperature, the indication may differ slightly from the actual capacity.
NOTE: The first (far left) indicator lamp will blink when the battery protection system works.

Tool/battery protection system

The tool is equipped with a tool/battery protection system. This system automatically cuts off power to the motor to extend tool and battery life. The tool will automatically stop during operation if the tool or battery is placed under one of the following conditions:

Overload protection

When the battery is operated in a manner that causes it to draw an abnormally high current, the tool automatically stops and the main power lamp blinks in green. In this situation, turn the tool off and stop the application that caused the tool to become overloaded. Then turn the tool on to restart.

Overheat protection
When the tool or battery is overheated, the tool stops automatically and the main power lamp lights up in red. In this case, let the tool and battery cool before turning the tool on again.

NOTE: In the high-temperature environment, the overheat protection is likely to work, and the tool stops automatically.

Overdischarge protection
When the battery capacity is not enough, the tool stops automatically and the main power lamp blinks in red. In this case, remove the battery from the tool and charge
the battery.

Protections against other causes
A protection system is also designed for other causes that could damage the tool and allows the tool to stop automatically. Take all the following steps to clear the causes, when the tool has been brought to a temporary halt or stopped in operation.

1. Turn the tool off, and then turn it on again to restart.
2. Charge the battery(ies) or replace it/them with recharged battery(ies).
3. Let the machine and battery(ies) cool down.

If no improvement can be found by restoring the protection system, then contact your local Makita Service Center.

Main power switch

WARNING: Always turn off the main power switch when not in use.

To turn on the tool, press the main power switch. The main power lamp lights up in green. To turn it off, press the main power switch again.
► Fig.5: 1. Main power lamp 2. Main power switch

NOTE: The main power lamp blinks in green if the switch trigger is pulled under inoperable conditions.
The lamp blinks in one of the following conditions.

• When you turn on the main power switch while holding down the lock-off lever and the switch trigger.
• When you pull the switch trigger while the chain brake is applied.
• When you release the chain brake while holding down the lock-off lever and pulling the switch trigger.

NOTE: This tool employs the auto power-off function.
To avoid unintentional start-up, the main power switch will automatically shut down when the switch trigger is not pulled for a certain period after the main power switch is turned on.

Switch action

WARNING: For your safety, this tool is equipped with a lock-off lever which prevents the tool from unintended starting. NEVER use the tool if it runs when you simply pull the switch trigger without pressing the lock-off lever. Return the tool to our authorized service center for proper repairs BEFORE further usage.
WARNING: NEVER tape down or defeat the purpose and function of the lock-off lever.

CAUTION: Before installing the battery cartridge into the tool, always check to see that the switch trigger actuates properly and returns to the “OFF” position when released.

NOTICE: Do not pull the switch trigger hard without pressing the lock-off lever. This can cause switch breakage.

NOTE: When you keep pulling the switch trigger while the tool is under almost no load, the rotation speed of the tool decreases, and the main power lamp blinks in green. In this case, release the switch trigger, and then pull the switch trigger again.

To prevent the switch trigger from being accidentally pulled, a lock-off lever is provided. To start the tool, depress the lock-off lever and pull the switch trigger. The tool speed increases by increasing pressure on the switch trigger. Release the switch trigger to stop. ► Fig.6: 1. Switch trigger 2. Lock-off lever

Checking the chain brake

CAUTION: Hold the chain saw with both hands when switching it on. Hold the top handle with your right hand, the front handle with your left. The guide bar and the saw chain must not be in contact with any object.
CAUTION: Should the saw chain not stop immediately when this test is performed, the chain saw may not be used under any circumstances. Consult our authorized service center.

1. Press the lock-off lever, then pull the switch trigger.
   The saw chain starts immediately.

2. Push the front hand guard forwards with the back of your hand. Make sure that the chain saw comes to an immediate standstill.
   ► Fig.7: 1. Front handguard 2. Unlocked position 3. Locked position

Checking the run-down brake

CAUTION: If the saw chain does not stop within two seconds in this test, stop using the chain saw and consult our authorized service center.

Run the chain saw then release the switch trigger completely. The saw chain must come to a standstill within two seconds.

Adjusting the chain lubrication

You can adjust the oil pump feed rate with the adjusting screw using the universal wrench. The amount of oil can be adjusted in 3 steps. Open the cap to adjust the adjusting screw.
► Fig.8: 1. Cap 2. Adjusting screw

Carabiner (rope attachment point)

You can hang the tool by attaching the rope to the carabiner. Pull up the carabiner, and then tie it with the rope.
► Fig.9: 1. Carabiner

Spike bumper

The tool is equipped with the spiked bumper as standard.
For replacement of the spiked bumper, ask Makita Authorized Service Centers. When you perform the cutting operation, engage the spiked bumper with the trunk and use it as a lever.

Electronic function

The tool is equipped with electronic functions for easy operation.

• Electric brake
  This tool is equipped with an electric brake. If the tool consistently fails to quickly stop after the switch trigger is released, have the tool serviced at a Makita service center.

ASSEMBLY

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool.
CAUTION: Do not touch the saw chain with bare hands. Always wear gloves when handling the saw chain.

Installing or removing the saw chain

CAUTION: The saw chain and the guide bar are still hot just after the operation. Let them cool down enough before carrying out any work on the tool.
CAUTION: Carry out the procedure of installing or removing the saw chains in a clean place free from sawdust and the like.

Installing the saw chain

To install the saw chain, perform the following steps:

1. Release the chain brake by pulling the front handguard.

2. Loosen the chain adjusting screw, then the retaining nut.
   ► Fig.10: 1. Sprocket cover 2. Chain adjusting screw 3. Retaining nut

3. Remove the sprocket cover.

4. Check the direction of the saw chain. Match the direction of the saw chain with that of the mark on the chain saw the body.
   ► Fig.11: 1. Mark on the chain saw body

5. Fit one end of the saw chain on the top of the guide bar.

6. Fit the other end of the saw chain around the sprocket, then attach the guide bar to the chain saw the body, aligning the hole on the guide bar with the pin on the chain saw the body.
   ► Fig.12: 1. Sprocket 2. Hole

7. Insert the protrusion and the pin on the sprocket cover to the chain saw the body, and then close the cover so that the bolt and pin on the chain saw body meet their counterparts on the cover.
   ► Fig.13: 1. Protrusion 2. Sprocket cover 3. Bolt  4. Pin

8. Tighten the retaining nut to secure the sprocket cover, then loosen it a bit for tension adjustment.
   ► Fig.14: 1. Retaining nut

After installing the saw chain, adjust the saw chain tension by referring to the section for adjusting saw chain tension.

Removing the saw chain
To remove the saw chain, perform the following steps:

1. Release the chain brake by pulling the front handguard.

2. Loosen the chain adjusting screw, then the retaining nut.
   ► Fig.15: 1. Chain adjusting screw 2. Retaining nut

3. Remove the sprocket cover then remove the saw chain and guide bar from the chain saw the body.

Adjusting saw chain tension

CAUTION: Do not tighten the saw chain too much. The excessively high tension of the saw chain may cause breakage of the saw chain and wear of the guide bar.
CAUTION: A chain that is too loose can jump off the bar and it may cause an injury accident.

The saw chain may become loose after many hours of use. From time to time check the saw chain tension before use.

1. Release the chain brake by pulling the front handguard.

2. Loosen the retaining nut a bit to loosen the sprocket cover lightly.
   ► Fig.16: 1. Retaining nut

3. Lift up the guide bar tip slightly and adjust the chain tension. Turn the chain adjusting screw clockwise to tighten, and turn it counterclockwise to loosen.
   For chain blade 90PX and 91PX:
   Tighten the saw chain until the lower side of the saw chain fits in the guide bar rail as illustrated.
   ► Fig.17: 1. Guide bar 2. Saw chain 3. Chain adjusting screw
   For chain blade 25AP:
   Tighten the saw chain so that the gap between the center of the lower side of the guide bar and the saw chain becomes approximately 1 mm to 2 mm.

4. Keep holding the guide bar lightly and tighten the sprocket cover.
   For chain blade 90PX and 91PX:
   Make sure that the saw chain does not lose at the lower side.
   For chain blade 25AP:
   Make sure that the gap between the center of the lower side of the guide bar and the saw chain is approximately 1 mm to 2 mm.

5. Tighten the retaining nut to secure the sprocket cover.
   ► Fig.18: 1. Retaining nut

OPERATION

Lubrication

NOTICE: When filling the chain oil for the first time, or refilling the tank after it has been completely emptied, add oil up to the bottom edge of the filler neck. The oil delivery may otherwise be impaired.
NOTICE: Use the saw chain oil exclusively for Makita chain saws or equivalent oil available in the market.
NOTICE: Never use oil including dust and particles or volatile oil.
NOTICE: When pruning trees, use botanical oil. Mineral oil may harm trees.
NOTICE: Before the cutting operation, make sure that the provided oil tank cap is screwed in place. 

Saw chain is automatically lubricated when the tool is in operation. Check the amount of remaining oil in the oil tank periodically through the oil inspection window.
► Fig.19: 1. Oil tank cap 2. Oil inspection window
To refill the tank, lay the chain saw on its side, then push the button on the oil tank cap so that the button on the other side stands up, and then remove the oil tank cap by turning it.
The proper amount of oil is 200 ml. After refilling the tank, make sure that the oil tank cap is tightened securely.
► Fig.20: 1. Oil tank cap 2. Tighten 3. Loosen

NOTE: If it is difficult to remove the oil tank cap, insert the box wrench into the slot of the oil tank cap, and then remove the oil tank cap by turning it counterclockwise.

► Fig.21: 1. Slot 2. Box wrench
After refilling, hold the chain saw away from the tree. Start it and wait until lubrication on the saw chain is adequate.
► Fig.22

Working with the chain saw

CAUTION: Keep all parts of the body away from the saw chain when the motor is operating.
CAUTION: Hold the chain saw firmly with both hands when the motor is running.
CAUTION: Do not overreach. Keep proper footing and balance at all times.

NOTICE: Never toss or drop the tool.
NOTICE: Do not cover the vents of the tool.

Pruning trees
Bring the chain saw body into contact with the branch to be cut before switching on. Otherwise, it may cause the guide bar to wobble, resulting in injury to the operator. Saw the wood to be cut by just moving it down by using the weight of the chain saw.
► Fig.23

If you cannot cut the timber right through with a single stroke:
Apply light pressure to the handle and continue sawing and draw the chain saw back a little.
► Fig.24

When cutting thick branches, first make a shallow undercut and then make the finish cut from the top.
► Fig.25

If you try to cut off thick branches from the bottom, the branch may close in and pinch the saw chain in the cut.
If you try to cut off thick branches from the top without a shallow undercut, the branch may splinter.
► Fig.26

Carrying tool

Before carrying the tool, always apply the chain brake and remove the battery cartridge from the tool. Then attach the guide bar cover. Also, cover the battery cartridge with the
battery cover.
► Fig.27: 1. Guide bar covers 2. Battery cover

MAINTENANCE

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.
CAUTION: Always wear gloves when perform- ing any inspection or maintenance.

NOTICE: Never use gasoline, benzene, thinner, alcohol or the like. Discoloration, deformation, or cracks may result.

To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

Sharpening the saw chain

Sharpen the saw chain when:

• Mealy sawdust is produced when damp wood is cut;
• The chain penetrates the wood with difficulty, even when heavy pressure is applied;
• The cutting edge is obviously damaged;
• The saw pulls to the left or right in the wood.
  (caused by the uneven sharpening of the saw chain or damage to one side only)

Sharpen the saw chain frequently but a little each time.
Two or three strokes with a file are usually sufficient for routine resharpening. When the saw chain has been resharpened several times, have it sharpened in our authorized service center.

Sharpening criteria:

WARNING: An excessive distance between the cutting edge and depth gauge increases the risk of kickback.

► Fig.28: 1. Cutter length 2. Distance between cutting edge and depth gauge 3. Minimum cutter  length (3 mm)

• All cutter lengths must be equal. Different cutter lengths prevent the saw chain from running smoothly and may cause the saw chain to break.

• Do not sharpen the chain when the cutter length has reached 3 mm or shorter. The chain must be replaced with a new one.

• The chip thickness is determined by the distance between the depth gauge (round nose) and the cutting edge.

• The best cutting results are obtained with the following distance between the cutting edge and depth gauge.
  • Chain blade 90PX: 0.65 mm
  • Chain blade 91PX: 0.65 mm
  • Chain blade 25AP: 0.65 mm
  ► Fig.29

• The sharpening angle of 30° must be the same on all cutters. Different cutter angles cause the chain to run roughly and unevenly, accelerate wear, and lead to chain breaks.

• Use a suitable round file so that the proper sharpening angle is kept against the teeth.
  • Chain blade 90PX: 55°
  • Chain blade 91PX: 55°
  • Chain blade 25AP: 55°

File and file guiding

• Use a special round file (optional accessory) for saw chains to sharpen the chain. Normal round files are not suitable.

• The diameter of the round file for each saw chain is as follows:
  • Chain blade 90PX: 4.5 mm
  • Chain blade 91PX: 4.0 mm
  • Chain blade 25AP: 4.0 mm

• The file should only engage the cutter on the forward stroke. Lift the file of the cutter on the return stroke.

• Sharpen the shortest cutter first. Then the length of this shortest cutter becomes the standard for all other cutters on the saw chain.

• Guide the file as shown in the figure.
  ► Fig.30: 1. File 2. Saw chain

• The file can be guided more easily if a file holder (optional accessory) is employed. The file holder has markings for the correct sharpening angle of 30° (align the markings parallel to the saw chain) and limits the depth of penetration (to 4/5 of the file diameter).
  ► Fig.31: 1. File holder

• After sharpening the chain, check the height of the depth gauge using the chain gauge tool (optional accessory).
  ► Fig.32

• Remove any projecting material, however small, with a special flat file (optional accessory).

• Round off the front of the depth gauge again.

Cleaning the guide bar

Chips and sawdust will build up in the guide bar groove.
They may clog the bar groove and impair the oil flow.
Clean out the chips and sawdust every time when you sharpen or replace the saw chain.
► Fig.33

Cleaning the sprocket cover

Chips and sawdust will accumulate inside of the sprocket cover. Remove the sprocket cover and saw chain from the tool then clean the chips and sawdust.
► Fig.34

Cleaning the oil discharge hole

Small dust or particles may be built up in the oil discharge hole during operation.
These dust or particles may impair the oil to flow and cause insufficient lubrication on the whole saw chain.
When a poor chain oil delivery occurs at the top of the guide bar, clean the oil discharge hole as follows.

1. Remove the sprocket cover and saw chain from the tool.

2. Remove the small dust or particles using a slotted screwdriver or the like.
   ► Fig.35: 1. Slotted screwdriver 2. Oil discharge hole

3. Insert the battery cartridge into the tool. Pull the switch trigger to flow built-up dust or particles off the oildischarge hole by discharging chain oil.

4. Remove the battery cartridge from the tool. Reinstall the sprocket cover and saw chain on the tool.

Replacing the sprocket

CAUTION: A worn sprocket will damage a new saw chain. Have the sprocket replaced in this case.

Before fitting a new saw chain, check the condition of the sprocket.

► Fig.36: 1. Sprocket 2. Areas to be worn out Always fit a new locking ring when replacing the sprocket.
► Fig.37: 1. Locking ring 2. Sprocket

NOTICE: Make sure that the sprocket is installed as shown in the figure.

Storing the tool

1. Clean the tool before storing it. Remove any chips and sawdust from the tool after removing the sprocket cover.
2. After cleaning the tool, run it under no load to lubricate the saw chain and guide bar.
3. Cover the guide bar with the guide bar cover.
4. Empty the oil tank.

Instructions for periodic maintenance

To ensure long life, prevent damage, and ensure the full functioning of the safety features, the following maintenance must be performed regularly. Warranty claims can be recognized only if this work is performed regularly and properly. Failure to perform the prescribed maintenance work can lead to accidents! The user of the chain saw must not perform maintenance work that is not described in the instruction manual. All such work must be carried out by our authorized service center.

Check item / Operating time| Before
operation| Everyday| Every week| Every
3 month| Annually| Before
storage
---|---|---|---|---|---|---
Chain saw| Inspection.| | –| –| –| –| –
Cleaning.| –| | –| –| –| –
Check at an authorized service center.| –| | –| –| |
Saw chain| Inspection.| | –| –| –| –| –
Sharpening if necessary.| –| –| –| –| –|
Guide bar| Inspection.| | | –| –| –| –
Remove from the chain saw.| –| –| –| –| –|
Chain brake| Check the function.| | –| –| –| –| –
Has it been inspected regularly at an authorized service center?| –| –| –| | –| –
Chain lubrication| Check the oil feed rate.| | –| –| –| –| –
Switch trigger| Inspection.| | –| –| –| –| –
Lock-off lever| Inspection.| | –| –| –| –| –
Oil tank cap| Check tightness.| | –| –| –| –| –
Chain catcher| Inspection.| –| | | –| –|
Screws and nuts| Inspection.| –| | | –| –|

TROUBLESHOOTING

Before asking for repairs, conduct your own inspection first. If you find a problem that is not explained in the manual, do not attempt to dismantle the tool. Instead, ask Makita  Authorized Service Centers, always using Makita replacement parts for repairs.

Install a charged battery cartridge.
Battery problem (low voltage).| Recharge the battery cartridge. If recharging is not effective, replace the battery cartridge.
The main power switch is off.| The chain saw is automatically turned off if it is un-operated for a certain period. Turn on the main power switch again.
The saw chain does not run.| Chain brake activated.| Release chain brake.
The motor stops running after a little use.| The battery’s charge level is low.| Recharge the battery cartridge. If recharging is not effective, replace the battery cartridge.
No oil on the chain.| The oil tank is empty.| Fill the oil tank.
The oil guide groove is dirty.| Clean the groove.
Poor oil delivery.| Adjust the amount of oil delivery with the adjusting screw.
The chain saw does not reach maximum RPM.| The battery cartridge is installed improperly.| Install the battery cartridge as described in this manual.
Battery power is dropping.| Recharge the battery cartridge. If recharging is not effective, replace the battery cartridge.
The drive system does not work correctly.| Ask the authorized service center in your region for repair.
The main power lamp is blinking in green.| The switch trigger is pulled under an unoperated-able condition.| Pull the switch trigger after the main power switch is turned on and the chain brake is released.
The chain does not stop even the chain brake is activated:
Stop the tool immediately!| The brake band is worn down.| Ask the authorized service center in your region for repair.
Abnormal vibration:
Stop the tool immediately!| Loose guide bar or saw chain.| Adjust the guide bar and saw chain tension.
Tool malfunction.| Ask the authorized service center in your region for repair.
The saw chain cannot be installed.| The combination of saw chain and sprocket is not correct.| Use the correct combination of saw chain and sprocket by referring to the section for specifications.

OPTIONAL ACCESSORIES

CAUTION: These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.

If you need any assistance with more details regarding these accessories, ask your local Makita Service Center.

• Saw chain
• Guide bar
• Guide bar cover
• Sprocket
• File
• Makita genuine battery and charger

WARNING: If you purchase a guide bar of different lengths from the standard guide bar, also purchase a suitable guide bar cover together. It must fit and fully cover the guide bar on the chain saw.

NOTE: Some items in the list may be included in the tool package as standard accessories. They may differ from country to country.

Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japan
www.makita.com

References

• MAKITA Industrial Power Tools - The Leader In Cordless with 18V LXT Lithium-Ion

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