RoyPow S51105 Golf Cart Lithium Battery User Manual

RoyPow S51105 Golf Cart Lithium Battery

Welcome to Roypow Products
At Roypow we provide a golf cart battery that is safe and reliable. Our golf cart lithium battery packs are designed with an integrated golf cart battery system, the batteries are used in replacing the lead-acid battery, which are available for drop-in replacement for golf carts nicely.
Please read the user manual carefully before using the product and always take care when using this product. This product is not intended for use by young or infirm persons without supervision.

OVERVIEW

The batteries are equipped with an integrated cell management system which features:

• Cell balancing
• Battery voltage monitoring
• Battery current monitoring
• Pre warning when battery capacity less than 20% (communication by means of RS485)
• Battery temperature monitoring (integrated temperature sensor)

Note: Press and hold the “MAIN SWITCH” button for 3 seconds to turn on/off the battery, a green light indicates power on.

DELIVERY CONTENTS

Note: Steps to install the battery meter:

1. Install the battery meter in a suitable position on the dash
2. Connect one end of the RS485 cable to the RS485 connector on the battery, and then connect the other end to the battery meter.

Battery replacement steps

Different models require different mounting brackets

Note: Only authorized personnel is allowed to operate or make adjustments to the battery.

Specification

Technical Parameter

| Nominal voltage| 38V| 51V| 51V| 51V
Nominal capacity| 105Ah| 56Ah| 105Ah| 160Ah
Stored energy| 4kWh| 2.8kWh| 5.3kWh| 8.1kWh
Life cycles| >3500 times| >3500 times| >3500 times| >3500 times
Self discharge| Max 3% per month| Max 3% per month| Max 3% per month| Max 3% per month

Charge current

| ****

Maximum charge

| ****

105A

| ****

56A

| ****

105A

| ****

160A

Standard charge| 22A| 22A| 22A| 22A
Charging time| Standard charge| 5 h| 2.5 h| 5h| 8h

Discharge current

| Continuous

discharge

| ****

105A

| ****

56A

| ****

105A

| ****

160A

Maximum discharge| 200A| 200A| 200A| 200A
Over Current

Detection

| ****

200A with 10S

| ****

200A with 10S

| ****

200A with 10S

| ****

200A with 10S

Environment

| Charge temperature

range

| ****

32°F~131°F ( 0°C ~ 55°C)

| ****

32°F~131°F ( 0°C ~ 55°C)

| ****

32°F~131°F ( 0°C ~ 55°C)

| ****

32°F~131°F ( 0°C ~ 55°C)

Discharge

temperature range

| -4°F~131°F ( -20°C ~

55°C)

| -4°F~131°F ( -20°C ~

55°C)

| ****

-4°F~131°F ( -20°C ~ 55°C)

| ****

-4°F~131°F ( -20°C ~ 55°C)

Storage temperature range

| -4°F~113°F ( 1 month ) ( -20°C~45°C)

32°F~95°F ( 1 year )

( 0°C~35°C)

| -4°F~113°F ( 1 month ) ( -20°C~45°C)

32°F~95°F ( 1 year )

( 0°C~35°C)

| -4°F~113°F ( 1 month ) ( -20°C~45°C)

32°F~95°F ( 1 year )

( 0°C~35°C)

| -4°F~113°F ( 1 month ) ( -20°C~45°C)

32°F~95°F ( 1 year )

( 0°C~35°C)

General

| Cell combination| 1P12S| 1P16S| 1P16S| 16S2P
Cell assembly| LF105 (3.2V 105Ah)| LF56 (3.2V 56Ah)| LF105 (3.2V 105Ah)| LF80 (3.2V 80Ah)
Casing material| Stainless steel| Stainless steel| Stainless steel| Stainless steel
Weight| 77 lbs (35kg)| 73 lbs (33.1 kg)| 95.2 lbs (43.2 kg)| 159 lbs (72 kg)
Dimension (LWH)| 36.333.823.2cm| 4632.624.3cm| 4632.624.3cm| 8031.821.2cm
IP rate| IP67| IP67| IP67| IP67

Warnings:

1. Do not disassemble, resemble, or repair the battery. Incorrect reassembly may cause combustion or electric shock.
2. If the battery is damaged, contact the place you purchased it.
3. Do not short–circuit the battery, use it near heat or water sources, or allow it to become wet.
4. Do not insert nails or other objects into the battery, strike it, or weld directly on the battery.
5. Do not use a badly damaged battery or operate it with damaged cables or charging adapters.
6. Do not operate this product in explosive atmospheres (i.e. flammable liquids, gases, or dust) or set the unit on flammable materials (i.e. carpeting, upholstery, paper, cardboard).
7. Do not permit the battery to freeze. Never charge a frozen battery.
8. In case of skin or eye contact, rinse immediately with clean water and seek medical attention.
9. Do not keep using this product if it is damaged, waterlogged, distorted, or broken.
10. This product contains lithium-ion batteries. When it is worn out dispose of it properly using local laws and regulations.

Handling and Maintenance

Storage：

• For storage over one month, place the battery in a dry and ventilated room that is 32°F~95°F.
• Do not store near corrosive material, fire, and heat sources.
• In order to avoid over-discharge, for long-term storage, the power must be turned off and the SOC is kept above 60% to avoid over-discharge. The battery must be fully charged and must be charged again every 8 months.

Operation

• ATTENTION: Before installing, make sure that all appliances are turned off.

• Turn on/off the battery
  Press and hold the “MAIN SWITCH” button for 3 seconds to turn on/off the battery, a green light indicates power on.

• Remaining battery capacity
  Once the battery is turned on, connect the battery meter to the RS485 connector, then the battery meter will light up and show the remaining power, there are ten bar in total, and the reference power of each bar is 10%.

• Alarm
  The battery may shut down immediately due to over-temperature, over-current, under-voltage, and external short-circuit. When there are only two bars left in the battery meter, the battery meter will sound an under-voltage alarm, It means the battery needs to be charged. When there is only one bar left in the battery meter, the battery meter will sound an under-voltage alarm again, and the LED indicator is blinking, once this happens, stop driving immediately and charge the battery as soon as possible.
  Disclaimer: Once the battery meter sounds an alarm, stop driving and charge the battery as soon as possible. Continue driving will cause the golf cart to suddenly stop. We are not responsible for any loss caused by the sudden stop of driving in this case.

• Charging
  The LED light of the meter keeps rolling while charging. This battery needs to be used with the designated charger we sell, otherwise, it may cause insufficient charging or battery damage. We are not responsible for any problems caused by this.

WARRANTY REPAIRS/REPLACEMENTS

Your Battery is warrantied for FIVE years from the date of purchase at retail against defective material or workmanship. We make no warranty other than this limited warranty and expressly exclude any implied warranty including any warranty for consequential damages. This limited warranty is not transferable. Seller warrants this product, if used in accordance with all applicable instructions, to be free from original defects in material and workmanship within the warranty period. If the product has any failure problem within the warranty period, Seller will repair or replace the product at its sole discretion according to the failure situation.
LIMITED WARRANTY
Save proof of purchase, such as a dated receipt. This warranty for the unit is extended to the original purchaser or user, and it may cover defects in materials and workmanship. For malfunction due to defects in materials or workmanship six months from the purchase date, we will repair or replace the unit at our discretion after inspection.
This warranty is invalidated if any of the following occurs, but is not limited to:

• Failure to follow instructions in the User’s Manual.
• Accidental or unreasonable use, misuse or mishandling, overcharging or loading, or normal wear.
• Extended storage without recharging or repairs are done by an unauthorized person or modification.

This warranty is in lieu of all other express warranties. Roypow will not be liable for consequential or incidental damages.

References

• RoyPow (USA) Technology Co., Ltd. | HOME

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