hardcabs 61S05U01 UTV TRACKER OFFROAD – 800 SX(LE) User Manual
- June 5, 2024
- hardcabs
Table of Contents
61S05U01 UTV TRACKER OFFROAD – 800 SX(LE)
INSTALLATION INSTRUCTIONS
ARCTIC CAT
PROWLER PRO UTV TRACKER OFFROAD – 800
SX(LE)
.
SAFETY INSTRUCTIONS
ARCTIC CAT
PROWLER PRO
Warning: Failure to heed all safety and operating instructions and warnings regarding use of this product can result in serious bodily injury.
READ PROPERLY COMPLETE ASSEMBLY INSTRUCTIONS BEFORE STARTING OF ASSEMBLY
Install all parts indicated in assembly instructions. Failure to fully
assemble product before use could result in personal injury.
Assembly of product requires use of hand or power tools. If you are not experienced in using these types of tools, have product dealer do the install for you.
Some parts contain sharp edges, wear protective gloves if necessary.
Always keep your assembly area clean, uncluttered and well lit.
2
Keep visitors and children a safe distance away from the assembly area. Visitors should wear the same safety equipment described under.
Never operate your UTV with the cab doors open. Failure to properly latch the doors before moving the vehicle could result in serious injury.
Dress for safety. DO NOT wear loose clothing, gloves, neckties or jewelry if using power tools to assemble this product.
Insert all nut covers after you finish installation.
Never drive your UTV with the cab front window in open position. Failure of
improperly latched/locked front window before driving the vehicle could
result in serious injury.
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MAINTENANCE AND CLEANING
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PROWLER PRO
To clean polycarbonate surface use soapy water solution or other subtle means.
Dirt and dust wash by gently water stream and swipe only with wet or damp means in the direction from top to bottom.
The recommended frequency of cleaning of polycarbonate part is about 1 time per month or according to the actual degree of pollution.
Do not use detergents that could scratch the surface plates. (abrasives, harsh fabrics, etc.)
Do not use solvents or alkaline detergents or cleaners with ammonia (ammonium hydroxide).
Do not remove the impurities from the surface of the razor blades or other sharp
items.
3
Do not clean cabin, when the polycarbonate plates are heated by the sun.
Do not use the squeegee, it could be scratched surface plates.
Do not clean the water current strength greater than 50 bar (WAP)
The manufacturer is not responsible for scratching the surface in case of failure to comply with the above instructions.
All bolted connections of cab must be by user at regular intervals checked and
tightened.
Please by carefull to not broken the plastic washers, if you tightening screws
with plastic washers use maximal power 3,7 foot-pound force ( 5Nm)!!!
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ARCTIC CAT
PROWLER PRO
PREPARATION FOR INSTALLATION: Uninstall all additional systems from the roller
cages (work lights, rear
mirrors, drink holders etc.) Uninstall original doors from the vehicle (both
sides).
4
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Loose original plastic cover.
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5
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Uninstall original handles from the vehicle (both side).
6
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— BRAKE LIGHT HARNESS — WORK LIGHT HARNESS — SUPPLY HARNESS — WASHER HARNESS — WIPER HARNESS — HEATER HARNESS — CONTROL HARNESS — PUMP HARNESS
ELECTROINSTALLATION 1. OVERALL WIRING DIAGRAM
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7
BRAKE LIGHT
WORK LIGHT
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SUPPLY, WIPER AND WASHER HARNESS RUN DIAGRAM
—– WIPER HARNESS —– WASHER HARNESS —– SUPPLY HARNESS —– FRONT WORK LIGHT
HARNESS —– BRAKE LIGHT HARNESS
8
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Place the washer harness on the vehicle.
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9
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Run the washer harness through the left plastic cover.
10
SEE NEXT PAGE
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ARCTIC CAT
PROWLER PRO
Run the wiper harness and the brake light harness through the right plastic
cover. It is recommended to measure correct lenght of the brake light harness.
(If the plastic covers are installed back to position, it is hard
to adjust harness).
11
Install side cover back to position.
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PROWLER PRO
Place the supply harness into the vehicle right front engine space.
12
Run the ACC harness brunch from the supply harness to the engine space.
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Find the original connector from alternator.
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13
Take out the original connector and carefully unistall the connector from the
original harness.
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ARCTIC CAT
PROWLER PRO
Install the pin from new harness into the same position as the removed pin
from previous step.
14
Connect the supply harness with the original harness.
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Isolate the connection to prevent shortcut.
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15
Connect the supply harness with the battery. Red wire with +12V, black wire
with -12V.
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ARCTIC CAT
PROWLER PRO
Run the brake light harness from the battery space to the right original brake
light.
16
Open the original brake light harness (after the original connection) and
connect brake light harness with the original brake light harness RED BLUE
wire by included connector. SEE NEXT PAGE
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DETAIL VIEW OF THE CONNECTION
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17
Connect the brake light harness black wire with the vehicle battery -12V.
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HEATER
630-324-8585
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—– SUPPLY HARNESS —– HEATER HARNESS —– PUMP HARNESS
HEATER SCHEMATIC DIAGRAM
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18
Uninstall front dashboard cover from the dashboard.
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19
Detail view onto original fixing points.
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Detail view onto original fixing points.
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20
Detail view onto original fixing points.
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Detail view onto original fixing points.
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Carefully lift up the dashboard upper cover.
21
Detail view from right side.
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PROWLER PRO
It is recommended to get the heater close to the floor tunnel edge, so the
heater cover is in line with aforementioned edge.
22
Make marks on the tunnel floor and front cover in accordance with the heater
holder holes.
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View from dashboard side.
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23
Drill 6 holes ø 8mm in marks centers from previous steps.
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Drill holes ø 25mm for heater hoses.
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24
Drill hole ø20mm for heater harness.
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PROWLER PRO
Run the output heater hose with the air bleeding valve from the front cooler
to the heater position.
25
VIEW FROM UPPER SIDE
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PROWLER PRO
Run the input heater hose (with el. Valve and water pump) from the rear engine
space position to the heater through the central floor tunel. HEATER HOSE END
WITH HEATER “Y TUBE” VIEW
26
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WATER PUMP DETAIL VIEW
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27
SEE NEXT PAGE
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EL. VALVE VIEW
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28
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PROWLER PRO
Place the heater harness into the vehicle. Run the heater harness branch “el.
Valve” and branch “supply” throught the hole.
29
Run the heater harness from the heater to the supply harness. Connect the
heater harness with the supply harness.
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ARCTIC CAT
PROWLER PRO
Run the heater hoses through the holes and connect the heater hoses with the
heater. Secure heater hoses by included tightening straps.
30
It is recommended to cut out the tip of the plastic rivet.
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PROWLER PRO
Fix the heater holder with the vehicle by included plastic rivets.
SEE NEXT PAGE
31
CAUTION DO NOT MANIPULATE WITH ENGINE OR WITH ENGINE COOLING SYSTEM IF THAT
PARTS OF MACHINE IS HOT! WHEN ENGINE IS HOT,
ANY MANIPULATION CAN RESULT IN SERIOUS BODY INJURY!
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FRONT COOLER SPACE VIEW Secure the engine cooling hose by clamps or pliers.
Cut the cooling holse between the clamps. Insert the “Y tube” into the cooling
hose. Secure the
hoses with the coupling by included tightening straps.
32
SEE NEXT PAGES
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ENGINE SPACE VIEW Install the “Y tube” into the heater hose.
ARCTIC CAT
PROWLER PRO
Secure the engine cooling hose by clamps or pliers. Cut the cooling holse 33
between the clamps. Insert the “Y tube” into the cooling hose. Secure the
hoses with the coupling by included tightening straps.
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ARCTIC CAT
PROWLER PRO
Drill 2 holes ø77mm into the dashboard cover.
34
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ARCTIC CAT
PROWLER PRO
Drill 2 holes ø55mm into the dashboard cover.
35
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ARCTIC CAT
PROWLER PRO
Run the heater air hoses into the vehicle dashboard space.
36
View from bottom side.
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ARCTIC CAT
PROWLER PRO
Drill hole ø 14mm and holes ø 2mm for the fan switch (red marks). Drill hole ø
21mm for el. Valve switch (green mark).
37
Install switches into the holes.
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PROWLER PRO
Connect the heater harness with the fan switch. Connect the heater harness
with the el. Valve switch.
38
Schematic diagram of the el. valve switch connection.
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Connect the heater harness with the heater.
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PROWLER PRO
Connect the pump harness with the el. Valve.
39
Connect the heater harness with the pump harness.
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ARCTIC CAT
PROWLER PRO
Connect the pump harness with the water pump.
40
Install the dashboard cover back to position. Run the air hose through the
holes. Install the air vents onto the air hoses and secure the air vents with
the hoses by included tightening straps.
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Insert the air vents into the dashboard.
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PROWLER PRO
41
Install the hater air hoses onto the heater. Place the heater cover onto the
heater. Run the air hoses through the cover holes.
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PROWLER PRO
Install the air vents onto the hoses. Secure the vents with the hoses by
included tightening straps. Push the air vents into the heater cover.
42
SEE NEXT PAGES
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ARCTIC CAT
PROWLER PRO
BLEEDING THE COOLING SYSTEM 1. Activate heater fan and put the electromagnetic
valve on.
1
2
1 Heater fan speed control button 2 Electromagnetic valve switch
2. Remove the coolant reservoir cap.
3. Fill the cooling system until the coolant level is up to the MAX line of
the coolant reservoir.
43
4. Install coolant reservoir cap. 5. Run the engine at idle with the coolant
reservoir cap ON until the
cooling fan cycles two times. 6. Check for heat coming out of the heater unit.
7. Stop the engine and let it cool down. 8. After the next ride following this
procedure, check coolant level.
Add coolant as required.
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PROWLER PRO
ELECTROINSTALLATION 2. Install the washer holder on the vehicle frame.
44
Place the washer tank onto the holder.
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ARCTIC CAT
PROWLER PRO
Connect the washer harness and washer hose with the washer tank.
Run the washer harness from the washer tank to the supply harness. 45
Fix the washer harness with the original harness by included tightening
straps.
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ARCTIC CAT
PROWLER PRO
Connect the washer harness with the supply harness.
46
Fill the washer liquid into the washer tank before first usage.
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CAB PREVIEW
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47
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FRONT PANEL Loose original frame screw and replace the original screw by
included
screw one by one. Repeat with the second screw. Fix the screws with included
nuts.
48
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PROWLER PRO
Place the front bottom holder with the washer onto the frame.
DETAIL CUT VIEW
49
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Fix the holder with the frame by included nuts, washers and covers.
50
Repeat previous steps on the right side of the vehicle.
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Place the bottom front ledge onto the vehicle frame.
51
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Fix the holder with the ledge by included screws, washers, nuts and covers.
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52
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Repeat previous steps on the right side.
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53
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PROWLER PRO
Place the front upper ledge onto the vehicle frame. It is necessary to install
upper ledge in same orientation like on picture
(5 holes has to be on upper part of the ledge).
54
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PROWLER PRO
Fix the front upper ledge with the vehicle frame by included screws, washers,
nuts and covers.
55
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PROWLER PRO
Place the front window assembly onto the front upper ledge. Fix the hinges
with the ledge by included screws.
56
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PROWLER PRO
Adjust the front glass stop assembly to the best position on both sides.
57
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PROWLER PRO
Install the gas spring into the gas spring holders.
58
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Tighten all screws and nuts.
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PROWLER PRO
59
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LEFT DOOR + RIGHT DOOR 1. Place the left gas spring holders onto the vehicle
frame. Fix the holders
with the frame by included screws, washers, nuts and covers.
60
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REAR PANEL Loose the holders screws and turn the side and upper holders to
neutral
position.
61
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PROWLER PRO
Place the rear window assembly onto the vehicle frame. It is recommended to
install bottom central holder first.
62
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Adjust the rear window assembly to the best position.
63
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Secure the rear holders to the frame and tighten all screws.
64
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ROOF Loose the roof holders screws and turn the holders to the neutral
position.
65
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Place the roof assembly onto the vehicle frame.
66
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Adjust the roof holders to the best position.
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PROWLER PRO
67
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PROWLER PRO
Adjust the roof to the best position and tighten holders screws.
68
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LEFT DOOR + RIGHT DOOR 1. Place the left hinges onto the vehicle frame. Fix
the hinges with the frame
by included screws, washers, nuts and covers. SEE NEXT PAGES
69
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PROWLER PRO
It is very important to install hinges like on picture. Upper and bottom
hinges are different!
DETAIL CUT VIEW
70
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PROWLER PRO
Lubricate the hinges pins and place the door onto the hinges pins.
71
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PROWLER PRO
Adjust the door by the hinges to the best position.
72
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PROWLER PRO
Place the door stop assembly from the outer side onto the front holder. Fix
the door stop with the holder by included screws, washers, nuts and
covers.
73
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PROWLER PRO
Adjust the door stop assembly to the best position. If you adjust the door
correctly and close the door slowly, you can hear
two metallic click.
74
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Install the gas spring pins into the holders. Install the gas spring onto the pins.
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PROWLER PRO
75
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PROWLER PRO
Take out the screws and washers from the door. Place the mirror with the
holder onto the door. Fix the holder with the
door by screws and washers.
76
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Repeat previous steps with the right door.
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77
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ELECTROINSTALLATION 3. Install the front wiper motor assembly onto the front
window.
78
Install the wiper arm with wiper blade onto the wiper motor.
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PROWLER PRO
Run the washer harness from the washer tank to the front upper ledge.
79
Run the washer harness from the washer tank to the front upper ledge.
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ARCTIC CAT
PROWLER PRO
Connect the washer harness with the front wiper assembly.
80
SEE NEXT PAGES
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ARCTIC CAT
PROWLER PRO
Connect the wiper harness with the supply harness.
Run the wiper harness from the supply harness to the front wiper motor. 81
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PROWLER PRO
Run the wiper harness from the supply harness to the front wiper motor.
82
Run the wiper harness from the supply harness to the front wiper motor.
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PROWLER PRO
Run the wiper harness from the supply harness to the front wiper motor.
Connect the wiper harness with the wiper assembly.
83
Run the brake light harness around the vehicle frame to the upper brake light.
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ARCTIC CAT
PROWLER PRO
Connect the brake light with the brake light harness.
Run the work light harness from the wiper motor assembly to the work 84 light.
Connect the work light with the work light harness.
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85
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Declaration of Conformity
DFK Cab, s.r.o.
Za Olsávkou 391 686 01 Uherské Hradist Ceská republika / Czech Republic
.
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