SKC Deployable Particulate Sampler System Instruction Manual
- June 5, 2024
- SKC
Table of Contents
- DPS System Quick Guide
- INTRODUCTION
- PERFORMANCE PROFILE
- PRINCIPLE OF OPERATION
- MEDIA PREPARATION
- Inserting an Impaction Disc into the IMPACT Sampler
- SAMPLE PUMP OPERATION
- Charging the Battery
- Battery Setup
- Battery Replacement
- Leland Legacy Quick Guide
- CALIBRATION AND SAMPLING
- Sampling
- SAMPLE REMOVAL, SHIPPING, AND ANALYSIS
- Shipping Samples
- ORDERING INFORMATION
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
- DPS Systems contain Leland Legacy pumps with Li-Ion batteries and may be
Operating Instructions
SKC Deployable Particulate Sampler (DPS) System
SKC Inc. 863 Valley View Road Eighty Four, PA 15330
Form 38049 Rev 220318
DPS System Quick Guide
Media Preparation and Installation
- Prepare impaction discs and filters.
- Disassemble impactor.
- Insert collection filter in filter cassette.
- Press prepared impaction disc into top of filter cassette. 5. Reinsert filter cassette in impactor.
- Reassemble impactor.
Sampling Setup and Calibration
-
Set up sample pump. Set pump flow rate to 10 L/min. (See Leland Legacy Quick Guide. For advanced programming, see Leland Legacy Operating Instructions.)
-
Screw calibration adapter onto impactor.
-
Use tubing with quick-connect to attach pump inlet to the outlet of the impactor. Use short tubing to connect the inlet of the calibration adapter to the outlet of the calibrator to form a calibration train.
Note: SKC High Flow chek-mate Calibrator requires Pulsation Dampener Cat. No. 375-150 (see Accessories) inline between calibration adapter inlet and calibrator outlet. Calibrate pump flow rate with calibrator. Record flow rate. Reset accumulated data if required. -
Disconnect the calibrator and remove the calibration adapter from the impactor. Remove calibration media and place new unexposed media in the impactor.
-
. Mount bracket at the desired location. 6. Screw impactor onto mounting bracket.
-
Screw rain covers onto impactor.
Sampling
- Turn on the pump and record pertinent data. (Leland Legacy pump may be started manually or automatically, see Quick Guide.)
- Turn off pump after desired sample time has elapsed. Record pertinent information.
- Remove rain cover, reinstate calibration train, and verify pump flow rate.
Sample Removal
- Use quick-connect to detach tubing from the pump
- Disassemble impactor.
- Remove impaction disc.
- Remove filter cassette, disassemble, and remove collection filter.
- Place collection filter inappropriate container for shipping.
Indicates a reminder or note
**** Indicates a warning or caution
INTRODUCTION
The SKC DPS System is a compact, portable, battery-operated, and cost- effective particulate sampling system that ensures the ability to monitor particulate matter (PM) in indoor and outdoor environments and in urban, industrial, or rural settings. The system features the fully programmable constant flow Leland Legacy® Sample Pump, the IMPACT Sampler, and other equipment needed for effective ambient PM10 or PM2.5 sampling. All components are packaged in an easily carried heavy-duty Pelican® case from which the system operates. See Figure 1.
The heart of the DPS System is the patented* IMPACT Sampler. This inertial
impactor is designed to remove particles larger than a specific cut-point (2.5
µm or 10 µm) by capturing them on a disposable oiled impaction disc that
reduces particle bounce. Particles smaller than the cut-point are collected on
a 47-mm filter. The IMPACT Sampler mounts easily and makes media changes fast
and simple with its convenient removable filter cassette and opener.
The SKC DPS System includes a Leland Legacy Sample Pump with connection case
and charger (100-240 V), IMPACT sampling head, 2 filter cassettes, calibration
adapter, rain cover for sampling head, 25 disposable impaction discs, filter
cassette opener, tubing with quick-connect fitting, and mounting bracket in a
heavy-duty lockable carry case. Two external battery assemblies with adapters
are packaged separately. Figure 1. DPS System
PERFORMANCE PROFILE
Flow Rate: | 10 L/min |
---|---|
50% Cut-point: | 10 μm or 2.5 μm |
Run Time: | > 24 hours on one battery charge |
Power: | Rechargeable lithium-ion (Li-Ion) battery, 7.4 V, 12-Ah capacity,† 89 |
Wh
Battery Recharge Time:| 15 hrs
Impaction Discs:| • Recommended impaction disc to reduce particle bounce:
37-mm disposable pre-oiled porous plastic disc (supplied with DPS System)
Collection Filter:| Gravimetric and/or chemical
Analysis:| 3/8-in ID reinforced flexible PVC (supplied)
Tubing:| Charging: 32 to 113 F (0 to 45 C)
Storing: -4 to 95 F (-20 to 35 C)
Operating: 32 to 104 F (0 to 40 C)
Temperature:| D0 to 95% non-condensing
Operating Humidity:| CE marked
Altitude:| 18.5 x 14.1 x 6.9 in (47 x 36 x 18 cm)
RFI/EMI Shielding:| 13 lbs (5.9 kg)
Case Dimensions:| 2.6 dia. X 1.8 H x 3.8 L in (7 x 5 x 10 cm)
Complete System Weight:|
Sampling Head (Impactor)Dimensions:|
Sampling Head (Impactor) Weight:|
Note: The DPS System provides data similar to data from Federal Reference
Method samplers. The DPS System is not a U.S. EPA reference or equivalent
method for compliance sampling.
DPS Systems contain Leland Legacy pumps with Li-Ion batteries and may be
subject to special shipping regulations.
§ Backpressure on PTFE filters can vary within the same lot.
**** Use in non-explosive environments only. Not intrinsically safe
PRINCIPLE OF OPERATION
A sample pump draws particle-laden air at a flow rate of 10 L/min through an
inertial impactor to separate airborne particles according to aerodynamic
diameter. See Figure 2. Particles enter the impactor through eight nozzles on
top of the sampler. The inlet nozzles are sized to operate at a 10 L/min flow
rate, causing eight air jets to impinge onto the impaction disc positioned
below the inlet nozzles. Particles larger than the sampler cut-point with
enough inertia to cross the airstream lines impact on the impaction disc. The
airflow, containing smaller particles, makes a sharp turn, passes through the
openings in the top of the filter cassette, and follows through to a 47-mm
filter where the smaller particles collect.
The top of the filter cassette accommodates the impaction disc. For optimum
impactor performance, a 37-mm oiled porous plastic disc is recommended as a
disposable collection substrate (supplied with the system). If chemical
analysis of larger particles is desired, a 37-mm filter (quartz or PTFE) may
be used.
Figure 2. IMPACT Sampler and Leland Legacy Sample Pump
MEDIA PREPARATION
Collection Filters: Equilibrate and pre-weigh filters in a clean environment according to appropriate procedures. Record the weight as the pre-sample weight. Impaction Disc: Ready-to-use pre-oiled disposable plastic impaction discs are included with the system (qty. 25). Replacement pre-oiled plastic discs are available as SKC Cat. Nos. 225-395 (qty. 25) and 225-395A (qty. 50). Using an oiled impaction disc reduces particle bounce. 37-mm filters (quartz or PTFE) may be used if chemical analysis of larger particles is desired.
IMPACTOR PREPARATION
Cleaning
For optimum performance, the IMPACT Sampler inlet, exhaust, and filter
cassette should be cleaned after five runs or upon a noticeable buildup of
material. This will remove oil buildup from the top of the filter cassette and
other residue built up from frequent sampling. Disassemble the impactor and
wash parts in water with a liquid detergent or soap. Rinse and air dry all
parts thoroughly in a clean environment.
** Do not place any mechanical object in the inlet nozzles.
O-ring Care
Visually inspect the condition of the BUNA-N exhaust O-ring (see illustration
on page 3 for location). Ensure the O-ring surface is smooth (i.e., without
cracks, cuts, or other damage). Ensure the O-ring is fitted properly in its
channel. Replace the exhaust O-ring if there is apparent damage, stretching,
or thinning. It is recommended that the PTFE inlet O-ring be replaced by the
manufacturer only.
Inserting a Collection Filter into the IMPACT Sampler
The IMPACT Sampler will arrive already assembled. Disassemble it to insert the
collection filter. Unscrew the inlet from the exhaust. Remove the filter
cassette.
3a. Use the filter cassette opener to open the filter cassette.
3b. Slide the filter cassette horizontally into the “U” of the opener until
the two halves of the cassette loosen. Gently pull halves apart.
Ensure the stainless steel support screen is in place in the bottom of the
filter cassette.
Using forceps, place a preweighed 47-mm filter on the support screen.
Press the filter cassette top into the filter cassette bottom.
Reinsert the cassette into the impactor.
Technical Tidbit**
Use forceps to carefully insert and remove the collection filter. See
Accessories for forceps.
Inserting an Impaction Disc into the IMPACT Sampler
For PM2.5 or PM10 sampling, insert an impaction disc only after a collection
filter has been loaded into the filter cassette.
For PM2.5 or PM10, ensure a collection filter has been loaded into the filter
cassette (see Inserting a Collection Filter into the IMPACT Sampler). Place
the impaction disc in the recessed area on the filter cassette top. The rough
side of the impaction disc should face up. SKC-supplied discs are stamped with
“UP” on the appropriate side. Place the filter cassette on the exhaust and
screw the impactor inlet and exhaust together just until tight. Further hand-
tighten by 1/4 turn only.
Keep the sampler upright until the inlet is securely screwed onto the
exhaust to prevent the impaction disc from being dislodged.
Do not overtighten the impactor inlet and exhaust. Do not use the barbed
fitting as leverage when tightening.
Technical Tidbits
- Install the rain cover (included with the DPS System) on the inlet of the IMPACT Sampler when sampling outdoors.
- SKC recommends using a new impaction disc for each sample.
SAMPLE PUMP OPERATION
The user may choose to operate the pump manually in the field (on/off), program a schedule into the pump manually, or program the pump for multiple schedules from a PC with optional DataTrac® Software for Leland Legacy (see Ordering Information, Accessories). See Quick Guide for operating instructions for the SKC Leland Legacy Sample Pump. For advanced programming, see the complete Leland Legacy Pump Operating Instructions.
Charging the Battery
Completely charge a new battery pack using the SKC-approved charger (Cat. No. 223-241) before operating the pump. It may be necessary to charge the battery a few times before maximum battery capacity is achieved.
Cautions:
- Do not charge or operate the pump with or without a charger in hazardous locations.
- Use only the SKC-approved charger for this pump. Use of an unapproved charger may damage the battery and pump and void any warranty.
- Do not open, disassemble, short circuit, crush, incinerate, or expose the battery to fire or high temperatures
- Tampering with the battery pack voids any warranty.
- Ensure proper orientation of the charging cable before plugging it into the charging jack. Improper orientation/contact will short-circuit the battery and void any warranty.
- Short-circuiting the battery pack will render it immediately inoperative.
- Failure to follow warnings and cautions voids any warranty.
The battery pack may be kept on the SKC-approved charger for an indefinite time.
-
Insert the plug from the charging unit into the charging port on the battery adapter (on top of the external battery assembly).
-
Insert the plug from the power supply into the jack on the charging unit.
-
Install the appropriate wall plug on the power supply and plug the power supply into a power outlet.
The battery will recharge in approximately 15 hours. For a complete charge, do
not run the pump connected to the external battery assembly during charging.
After charging is complete, disconnect the battery from the charger and
connect the pump to the battery (see Battery Setup).
**** After charging the battery pack, it is good practice to run the pump for
approximately 5 minutes before calibrating. This ensures the battery is in
more steady-state conditions and improves the agreement in pre and post-
sampling calibrations.
Reading the Charging Status LED The Li-Ion Charging Unit indicates battery charge status via an LED on the unit that blinks in specific patterns. Observe the LED steadily for > 5 seconds to read the charge status.
| LED Action| | Charge Status
---|---|---|---
| ON steady| | | Charge in progress
ON 2 sec| OFF O .25 sec| ON 2 sec| (Repeats)| Approximately 80% charged
OFF 0 2 sec| ON .25 sec| OFF 0 2 sec| (Repeats)| Charge completed
For more information on SKC pump Li-Ion batteries, go to www.skcinc.com/knowledgecenter.
Battery Setup
-
Insert the plug on the connecting cable from the pump into the jack on the battery adapter (on top of the external battery assembly).
-
Insert the external battery assembly into a foam compartment in the case. Ensure there is no tension on the connecting cable.
Battery Replacement
- Record all necessary data before unplugging the pump from the battery.
- Remove the plug on the connecting cable from the jack on the battery adapter (on top of the external battery assembly).
- Insert the plug on the connecting cable into the battery adapter jack on a new, fully charged external battery assembly.
- Insert the external battery assembly into the foam compartment in the case. Ensure there is no tension on the connecting cable.
Leland Legacy Quick Guide
Terms »
Star button
- Scrolls through run time data and Setup options
Up and down arrow buttons
-
Toggle between display choices and increase or decrease sampling parameters in Setup
Button sequence
****= press buttons individually
= press simultaneously
= security code, always press in sequence -
Security code
Prevents unauthorized changes to the pump’s sampling program
Programming Sequences »
-
To activate the pump (e.g., to change the pump from Sleep to Hold ):
Press any button. -
To change the pump from Hold to Run or Run to Hold:
Press [ ]. -
To reset accumulated data:
Press [ ], then . Press until CLR displays then press [ ]; press until End displays then press [ ]. -
To set pump flow rate:
Press [ ], then . Flow rate and SET flash. Press change flow rate. Press until End appears then press [ ] to save the setting and place the pump in Hold. -
To calibrate flow rate with standard calibrator:
Press [ ], then . Flow rate and SET flash. Press to change the flow rate. Press once. ADJ displays. Press until the desired flow rate is indicated on the calibrator. When finished, press until End displays then press [ ] to save new setting and place pump in Hold. For CalChek Calibration, see operating instructions. -
To change the temperature scale from F to C or C to F :
Press [ ], then . Press until temperature displays. Press to switch units; press until End displays then press [ ] to save the new setting. -
To change the atmospheric pressure scale (mm, MB, In):
Press [ ], then . Press until pressure displays then press to switch units; press until End displays then press [ ] to save the new setting. -
To change the time scale (12 Hr/24 Hr/Dela):
Press [ ], then . Press until 12 Hr, 24 Hr, or Dela displays then press switch units; press until End displays then press [ ] to save the new setting. To set delayed start (Dela), see operating instructions. -
To change the clock:
Press [ ], then . Press until the clock displays then press to change flashing hour; press to move to minutes and to change the setting. Press until End displays then press [ ] to save the new setting. -
To change the sampling time function:
Press [ ], then . Press until ST L/min displays then press to change flashing digit; press until End displays then press [ ] to save the new setting. To delete, follow the above steps and press until appears. Exit Setup.
Note: When in Setup, choosing Esc instead of End will exit Setup without saving new settings.
CALIBRATION AND SAMPLING
Calibration
Allow the pump to equilibrate after moving it from one temperature extreme to
another. Calibrate pump flow rate with the IMPACT Sampler in line (loaded with
representative filter and impaction disc). See pump and calibrator operating
instructions.
Set the pump flow rate to 10 L/min (see Leland Legacy Quick Guide). Ensure the
pump has run for 5 minutes before proceeding with calibration. Ensure the rain
cover is removed from the inlet and that the impactor is loaded with
representative media and fully assembled (see Inserting a Collection Filter
into the IMPACT Sampler and Inserting an Impaction Disc into the IMPACT
Sampler).
Screw the calibration adapter onto the impactor inlet. Unscrew the quick-
connect plug. Use tubing with a quick-connect fitting to attach the case
(pump) inlet to the outlet of the impactor.
Ensure the O-ring is installed on the quick-connect fitting before
inserting it into the inlet. The absence of the O-ring can affect
measurements.
Use a short length of calibration tubing to connect the inlet of the
calibration adapter to the outlet of a calibrator to form a calibration train.
Note: SKC High Flow chek-mate Calibrator requires Pulsation Dampener Cat. No.
375-150 inline as shown at above right and in Step 5 photo (see Accessories).
When calibration is completed, disconnect the calibrator and tubing from the
calibration adapter. Remove the calibration adapter from the impactor. Remove
the representative media and replace it with fresh media for sampling.
Calibrate pump flow rate with a calibrator. Adjust the flow rate until the
calibrator displays 10 L/min (see Leland Legacy Quick Guide). Record the flow
rate. Reset the accumulated data before sampling. See pump and calibrator
operating instructions.
Sampling
Allow the pump to equilibrate after moving it from one temperature extreme to another.
-
Replace the representative sample media used for calibration with new, pre-weighed media (see Media Preparation and Impactor Preparation).
-
Mount the bracket at the desired location and at breathing zone height (6 feet or 2 meters) using wire ties or other fasteners. Mount the impactor on the mounting bracket by threading the clamp knob into the bottom of the impactor.
-
Insert the screw on the rain cover into the screw hole on the top of the impactor inlet and rotate the cover until tight.
-
Turn on the pump and record sample start time, ambient temperature, ambient pressure, and other pertinent data.
Sample start time and duration can be programmed into the Leland Legacy Sample Pump in advance and sampling may be started manually or automatically.
Record all necessary data before disconnecting the pump from the battery and reconnecting to the new battery. -
After desired sample time has elapsed, turn off the pump and record the sample stop time, total volume, ambient temperature, ambient pressure, and other pertinent data.
-
Remove the rain cover, reinstate the calibration train and media, and verify the flow rate (see Calibration).
-
Reach inside the case and press the quick-connect release while pulling the tubing from the inlet. Remove tubing from the impactor.
Technical Tidbits
- The supplied rain cover should be used for all outdoor sampling.
- Keep the Leland Legacy sample pump inside the Pelican case and the case closed during sampling to protect the sample pump from weather.
SAMPLE REMOVAL, SHIPPING, AND ANALYSIS
Removing the Collection Filter and Impaction Disc Unscrew the impactor
inlet from the exhaust.
Locate the recessed area on the filter cassette top and remove the impaction
disc. If chemical analysis of larger particles is desired, place in an
appropriate container for shipping to a laboratory for analysis (see Ordering
Information, Accessories for glass jars).
Gently lift the filter cassette from the exhaust.
4a. Use the filter cassette opener to separate the two halves.
4b. Slide the filter cassette horizontally into the “U” of the opener until
the two halves of the cassette loosen. Gently pull halves apart.
Use forceps to remove the collection filter and place in an appropriate
container for shipping to a laboratory.
Shipping Samples
Package and transport samples and blanks in a manner that will prevent sample
loss and contamination. See Ordering Information, Accessories for the petri
dish slide for transporting samples.
Analysis
Gravimetric and/or chemical by an accredited laboratory
ORDERING INFORMATION
Description | Cat. No. |
---|
DPS **System* # ∞ ** includes a Leland Legacy Sample Pump
with connection case, charger (100-240 V), 2 external battery assemblies with
adapters (packaged separately), IMPACT‡ sampling head, 2 filter cassettes,
calibration adapter, rain cover for sampling head, 25 disposable impaction
discs,∆ filter cassette opener, tubing with quick-connect fitting, and
mounting bracket, in a heavy-duty lockable carry case
PM10 Kit| 100-3901
PM2.5 Kit| 100-3903
- Provides data similar to data from Federal Reference Method samplers. The DPS System is not a U.S. EPA reference or equivalent method for compliance sampling.
DPS Systems contain Leland Legacy pumps with Li-Ion batteries and may be
subject to special shipping regulations. See next page.
∆ Limited shelf-life
∞ Use in non-explosive environments only. Not intrinsically safe
‡ U.S. Patent No. 7,334,453
Recommended Collection Filters for System (not supplied with the system)
Select a filter based on your application; required for sampling
Quartz Filters, 47 mm, Tissuquartz™, 432 μm thick, pk/25| 225-1823
PTFE Filters, §‡ 47 mm, 2.0-μm pore size, with PMP support ring,
pk/50| 225-1747
Sampling Heads/Replacement Parts
IMPACT Samper includes filter cassette, calibration adapter, and rain
cover for sampler; requires collection media (see above) and impaction
substrate (see below) sold separately
**| PM2.5| 225-392
**| PM10| 225-390
IMPACT Sampler Inlet Only| PM2.5| P54204
**| PM10| P54202
Impaction Discs for System
** Select an impaction disc based on your application.
Recommended to Reduce Particle Bounce:
Replacement Pre-oiled Impaction Discs porous plastic discs, 37 mm, ready
to use, disposable, required for sampling, limited shelf-life| pk/25|
225-395
pk/50| 225-395A
For Chemical Analysis of Larger Particles:
Quartz Filters, 37 mm, Tissuquartz, 432 μm thick, pk/25| 225-1822
PTFE Filters, § 37 mm, 2.0 μm, laminated PTFE support, pk/50|
225-27-07
- Backpressure on PTFE filters can vary within the same lot.
‡ Maximum operating temperature is 464 F (240 C) based on the PMP support ring.
Accessories
High Flow chek-mate Calibrator with CalChek, 5 to 30 L/min, includes a
9-volt alkaline battery| **| 375-50300N
with NIST standard traceable calibration certificate| **| 375-50300
with UK standard traceable calibration certificate| | 375-50300S
with ISO standard traceable calibration certificate| | 225-396
Filter Cassette| | 225-8371
Forceps, stainless steel| | 225-2-01
Petri Dish Slide, for filter transport, pk/100| pk/8| 225-8376
Glass Jars for Chemical Analysis| pk/36| 225-8377
DataTrac Software Cable, for Leland Legacy, USB ; software
available via free download from www.skcinc.com| |
877-92
Pulsation Dampener, required for use with High Flow chek-mate|
375-150
Kit with High Flow chek-mate Calibrator and Pulsation Dampener Cat. No.
375-150| **
with NIST standard traceable calibration certificate| 375-50300-KN
with ISO standard traceable calibration certificate| 375-50300-KNS**
ORDERING INFORMATION
Replacement Parts | Cat. No. |
---|---|
IMPACT Sampler Inlets | P54202 |
PM10 PM2.5 | P54204 |
IMPACT Sampler Inlet O-rings, pk/3 | P31989 |
IMPACT Sampler Exhaust | P21279 |
IMPACT Sampler Exhaust O-ring | P31988 |
Quick-connect O-rings, pk/3 | P31996 |
Filter Cassette | 225-396 |
Cassette Opener | 225-397 |
Rain Cover, grey | 225-398 |
Mounting Bracket | 225-399 |
Quick-connect Fitting, on 6.5-foot reinforced PVC tubing | P42741 |
Reinforced Flexible PVC Tubing, 7.5 feet | P30004 |
Silicone Tubing, 0.4 feet, pk/2 | P30255A |
Calibration Adapter | 225-394 |
Calibration Tubing, 1 foot, Tygon® | P3006 |
External Battery Assembly with battery adapter | 223-247 |
Battery Adapter, for replacement of adapter on external battery assembly
(Cat. No. 223-247)| 223-248
Battery Connection Case with cable and plug| 223-249
DPS/DVS Charger Adapter| 223-245
DPS/DVS Charging Unit| P22300
About Li-Ion Battery Shipment
Rechargeable lithium-ion batteries for use with SKC sample pumps have been
tested in accordance with the UN Manual and are proven to meet the
requirements of each test in the UN Manual of Tests and Criteria, Part III,
subsection 38.3. The batteries are rated below 100 watt-hours (Wh). Consult
with your carrier for information on Lithium Battery
Shipping Regulations for UN 3480 and UN 3481 or visit
www.skcinc.com for more information.
SKC Limited Warranty and Return Policy
SKC products are subject to the SKC Limited Warranty and Return Policy, which
provides SKC’s sole liability and the buyer’s exclusive remedy. To view the
complete SKC Limited Warranty and Return Policy, go to
skcinc.com/warranty.
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