XPOtool 61581 Manual Ring Roller User Manual

June 5, 2024
XPOtool

XPOtool 61581 Manual Ring Roller

The information contained in this document may alter at any time without prior notice. No part of this document may be copied or otherwise duplicated without prior written consent. All rights reserved. WilTec Wildanger Technik GmbH cannot be held liable for any possible mistakes in this operating manual, nor in the diagrams and illustrations shown. Although WilTec Wildanger Technik GmbH has made every possible effort to ensure that this operating manual is complete, accurate, and up-to-date, errors cannot be ruled out entirely. If you have found an error or wish to suggest an improvement, we look forward to hearing from you.

Send us an e-mail to: [email protected]
or use our contact form: https://www.wiltec.de/contacts/
The most recent version of this manual in several languages can be found in our online shop: https://www.wiltec.de/docsearch
Our postal address is:
WilTec Wildanger Technik GmbH
Königsbenden 12
52249 Eschweiler Germany
To return your goods for exchange, repair, or other purposes, please use the following address.
Attention! To allow for a trouble-free complaint or return, it is important to contact our customer Serviceteam before returning your goods.
Retourenabteilung
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler Germany
E-Mail: [email protected]
Phone: +49 2403 55592–0
Fax: +49 2403 55592–15

Introduction

Thank you for choosing to purchase this quality product. To minimize the risk of injury, we ask you to always take some basic safety precautions when using this product. Please read this operating manual carefully and make sure that you understand it. Keep these operating instructions in a safe place.

Technical data

Store this manual safely
Read this manual and all safety warnings thoroughly and understand them before assembling the device or operating it. You will need this manual for the safety and warning notes as well as the parts list. Keep the manual for future reference in a safe, dry area, where it is always available. Keep the purchasing receipt with the operating manual.

Safety and warning notes
Warning: When using an electrical device, machine, or equipment, absolutely follow basic safety regulations to reduce the risk of electrical shock, fire, or personal injury. Read all instructions before operating the device!

  • Keep your work area clean and tidy. Untidy work areas increase the risk of injury.
  • Consider the conditions of your workspace. Do not work in humid, wet, or poorly lit working spaces. Do not expose the device to rain. Keep the working area well illuminated at all times.
  • Keep children away. No children should be allowed near the workspace. Do not allow children to operate this device either.
  • Store unused equipment. When the device is not being used, it should be stored in a dry area to protect it from rust. Store the device out of reach from children.
  • Never operate tools or devices by force. The tools and devices will carry out their work more reliable and safer if they are used within the range of performance that they are designed for.
  • Use the proper tool. Do not use smaller tools or equipment for work needing to be carried out by industrial machinery. Never use a tool or device for a task that it was not designed for.
  • Wear adequate clothing. Do not wear loose clothing or jewellery, as these can get caught in moving parts. We recommend that you wear protective gloves and slide-proof shoes. Tie long hair together to prevent it from being caught in the machine.
  • Wear safety glasses and hearing protection. Use full-face protection when processing materials that create metal, wood splinters, or dust. Protective glasses are sufficient for other materials. Wear a clean respiratory mask when performing work that creates fine or coarse dust particles. When working for a longer period of time, wear a certified hearing protection.
  • Secure workpieces. Use clamps or a vice to keep the workpieces in position if possible. This is safer than holding it by hand, as you have both hands to operate additional tools.
  • Do not lean too much over. Make sure to have a secure, firm stand and keep your balance at all times.
  • Thoroughly maintain your tools. Keep your tools sharp and clean to ensure that they are reliable and safe to work with. Follow the notes on lubrication and exchanging equipment. Keep the handles dry, clean, and free of oil and grease.
  • Be aware. Focus on your work and always act on behalf of your best knowledge. Do not operate devices, machines, or tools if you are tired.
  • Inspect the device for damaged parts before using a tool or device. Any part seeming to be broken needs to be properly checked for its correct performance. Check the alignment of the moving parts and ensure that they do not jam or have other damages. Make sure that no parts are damaged or the performance is limited in any other way. All damages need to be repaired or exchanged by a qualified person.
  • Spare parts and equipment. When repair work needs to be carried out, only identical spare parts may be used. Only use equipment compatible with the device.
  • Do not use machines and devices under the influence of alcohol, medicaments, or drugs. Read all safety information of the medicaments to know if your consciousness or reflexes are influ-enced by them. If you have any doubts, you should not operate the devices or machines.

Assembly

  1.  Push the connection piece (19) onto the drive shaft 2 (17). Make sure that the holes are positioned in one line (see fig.).
  2.  Push the handle (15) through the holes of the connection piece and the drive shaft.
  3.  Attach the connection with the taper pin (20) to the drive shaft.

Mounting

Warning! The manual ring roller needs to be attached safely before use.

  1.  Place the device in the desired area of the workbench.
  2.  Make sure that you can operate the handle comfortably, without any problems.
  3.  Mark the drilling positions on the work-bench through the two pilot holes (A) in the device base (25) (see fig.).
  4.  Remove the unit.
  5.  Drill the holes into the marked spots on the workbench.
  6.  Mount the device with two screws, lock washers, washers and nuts (in this order; not included in the delivery).

Operation

  1.  Determine the required ring size.
  2.  Move the adjustable wheel (16) by turning the rotary knob (29) up or downwards.
  3.  To bend a 2.54 cm (1″) ring, the adjustable wheel needs to be in the uppermost position.
  4.  To bend a 5.08 cm (2″) ring, the adjustable wheel needs to be in the center position.
  5.  To bend larger rings, the adjustable wheel needs to be in the bottom position.
  6.  Place the material between the upper drive wheel (4) and the adjustable wheel, as well as the lower drive wheel.
  7.  Turn the rotary knob clockwise to clamp the material between the wheels.
  8.  Turn the handle (15) counter-clockwise to make the ring.
  9.  To remove the made ring, turn the rotary knob counter-clockwise to loosen the clamping effect.

Maintenance

  1.  Clean the device after every use with a non-toxic cleaning detergent.
  2.  The three lubricating points are the drive shafts 1 (9) and 2 (17) as well as the adjusting shaft (18). Grease it with the help of the grease nipples (1) (see fig.).
  3.  Store in a dry area, out of reach from children.

Exploded view and parts list

Important notice:
The reprint or reproduction, even of excerpts, and any commercial use, even in part, of this instruction manual, require the written permission of WilTec Wildanger Technik GmbH.

References

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