XPOtool 63080 Electric Winch User Manual

XPOtool 63080 Electric Winch

The information contained in this document may alter at any time without previous notice. It is prohibited to copy or spread any parts of this document in any way without prior written allowance. All rights re-served.
The WilTec Wildanger Technik GmbH cannot be held accountable for any possible mistakes in this operating manual, nor in the diagrams and figures shown.
Even though, the WilTec Wildanger Technik GmbH has undergone biggest possible efforts to ensure that the operating manual is complete, faultless, and up to date, mistakes cannot be entirely avoided. If you should find a mistake or wish to make a suggestion for improvement, we look forward to hearing from you.
Send an e-mail to: service@wiltec.info
or use our contact form: https://www.wiltec.de/contacts/
The most recent version of this manual in various languages can be found in our online shop via: https://www.wiltec.de/docsearch
Our postal address is:
WilTec Wildanger Technik GmbH
Königsbenden 12
52249 Eschweiler
Germany
To return orders for exchange, repair, or other purposes, please use the following address. Attention! To allow for a smooth execution of your complaint or return, it is important to contact our customer service team before returning the goods.
Returns Department
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler
E-mail: service@wiltec.info
Tel: +49 2403 55592–0
Fax: +49 2403 55592–15

Introduction

Thank you for purchasing this quality product. To minimise the risk of injury we urge that our clients take some basic safety precautions when using this device. Please read the operation instruc-tions carefully and make sure you have understood its content.
Keep these operation instructions safe.

Safety instructions

Safety while using electrical devices

• The socket must always comply with the safety regulations. Have an electrician check a socket that is not in accordance with the regulations.
• The mains plug must be earthed and the circuit secured with a magnetic circuit breaker.
• Do not unplug the plug by pulling the power cable.
• The device may only be operated by specially trained persons with good knowledge of the safety regulations.
• The device must be out of children’s reach.
•  The device must be protected from frost and cold.
• The device must not continue to be operated if it cannot lift a weight. Then the maximum load capacity of the device is exceeded.
• Do not overload the device! Never use 2 or more winches at the same time to lift the same object.
• Never lift heavy objects at an angle and do not use the cable winch to pull objects across the floor.
• Never try to lift fixed or built-in objects.
• Do not disassemble the device while it is in operation or with the power supply (still) activated.
• Do not operate the device in the rain or during a thunderstorm.
•  This device is expressly designed for indoor use only, not for outdoors.
• Lifting people is strictly prohibited.
•  Do not stand or work under a suspended load.
• When starting work, carefully check that the steel cable is properly wound on the drum and that the minimum cross-section of the cable is observed (see ill.).
• Leave at least 3 complete turns of the cable on the drum so that the connection point of the cable is not damaged (see ill.).
• To avoid any danger, do not unwind more than 15 m of cable from the drum (see ill.).
•  Before loading, press the switch, remove the slack in the rope, then lift the load.
• The maximum permissible weight on the rope must be observed. The decisive factor for this is the load capacity indicated on the device, not the one indicated on the hook.
• Do not leave heavy objects hanging for too long as this puts excessive strain on the winch parts and can lead to an accident.
• If the steel cable is worn out, only have it replaced by an equivalent cable in a specialist workshop.
• Before starting work, check the functionality of the switches.

CAUTION! THE ELECTRIC MOTOR OF THE WINCH HAS NO OVERLOAD PROTECTION. IF LOADS CANNOT BE LIFTED, DO NOT TRY TO LIFT IT FURTHER BUT STOP AND LET THE ENGINE COOL DOWN.

Lift limitation
Due to the lift limitation, only a limited distance is possible when lifting or lowering a load. Do not use this device as a drive switch and never dismantle it.

Brake system of the winch

• The brake system was set at the factory so that it works safely in the range of the rated power for lifting. After a long period of use, the braking system can show signs of wear; the brake then no longer works properly and safely. If you find that the winch no longer achieves its rated output, ask your dealer to replace the brake disc.
• This electric winch has safety devices for the start and end of the lift. When a load is lifted to the end stop, the safety switch is triggered and the motor then stops. The same applies to the low-ering speed: If it is too fast, the safety switch interrupts the process and the motor stops as well. The safety device against too quick lowering is located on the side of the engine. There must still be at least 2 turns of the steel cable on the drum when the safety switch responds. If this is not the case, being no longer properly adjusted, it must be readjusted by the dealer.
• All the parts listed above that can easily wear out must be checked at least every 6 months so that the device continues to function properly and the operator can work safely with it.

Fastening and commissioning

This electric cable winch is equipped as standard with a special clamp mounting system with a special profile for mounting on square or round pipes.

Make sure that the available voltage and frequency match the information on the nameplate. If this is the case, plug in the power plug. If you use an extension cable, the minimum cross-sections in the table below must be observed:

Maintenance

If your cable looks like this, have it replaced in a specialist workshop.

| ·         REGULARLY check that the steel cable is in good condition.

·         REGULARLY check the tight fit of the retaining screws of the clamps and the reduction gear.

·         REGULARLY check the condition and tightness of the screw nuts for the clamps of the steel cable.

·         REGULARLY check the circuit breaker and switch of the motor for proper function.

·         Check the cable winch REGULARLY, at least once a year, for wear.

---|---
·         All moving parts must be well lubricated or oiled: hooks, drum axis, gears, and shafts, etc. However, the steel cable must not be lubricated!

·         NOTE: Hook wear: Check the hook for wear or abrasion losses during every maintenance. If the wear exceeds 10 % of its dimension on delivery, it must be replaced.

Technical data

Double load capacity
Load capacity (㎏)| 100| 200| 125| 250
Max. lifting height (m)| 12| 6| 12| 6
Lifting speed (m⁄min)| 10| 5| 10| 5
Cable length (m)| 12.5
Cable diameter (㎜)| 3
Cable break resistance (㎏)| ≥800
Service| S3 – 20 % 10 min
Voltage (V)| 230
Frequency (㎐)| 50
Motor power P 1 (W)| 480| 540

Other models

Model| HGS-B 1– 300E PA-300E| HGS-B 1– 400E PA-400E| HGS-B 1– 500E PA-500E| HGS-B 1– 600E PA-600E
---|---|---|---|---
Version| Stand- ard| Dbl. load| Stand- ard| Dbl. load| Stand- ard| Dbl. load| Stand- ard| Dbl. load
Load capacity (㎏)| 150| 300| 200| 400| 250| 500| 300| 600
Max. lifting height (m)| 12| 6| 12| 6| 12| 6| 12| 6
Lifting speed (m⁄min)| 10| 5| 10| 5| 10| 5| 10| 5
Cable length (m)| 12.5
Cable diameter (㎜)| 3| 3.8| 4.2| 4.5
Cable break re- sistance (㎏)| ≥800| ≥1100| ≥1300| ≥1600
Service| S3 – 20 % 10 min
Voltage (V)| 230
Frequency (㎐)| 50
Motor power P 1 (W)| 600| 950| 1020| 1200
Model| HGS-B 1– 700E PA-700E| HGS-B 1– 800E PA-800E| HGS-B 1– 1000E PA-1000E
---|---|---|---
Version| Standard| Dbl. load| Standard| Dbl. load| Standard| Dbl. load
Load capacity (㎏)| 350| 700| 400| 800| 500| 990
Max. lifting height (m)| 12| 6| 12| 6| 12| 6
Lifting speed (m⁄min)| 8| 4| 8| 4| 8| 4
Cable length (m)| 12.5
Cable diameter (㎜)| 5.1| 5.6
Cable break resistance (㎏)| ≥2000| ≥2000| ≥2500
Service| S3 – 20 % 10 min
Voltage (V)| 230
Frequency (㎐)| 50
Motor power P 1 (W)| 1250| 1300| 1600

Exploded views and parts lists

spring
2| Flat washer| 32| Socket head cap screw| 62| Junction box sealing ring
3| Fixing ring| 33| Limited fixed plate| 63| Junction box base
4| Spring washer| 34| Crossed slot round bolt| 64| Terminal
5| Support structure| 35| Inner cable roll washer| 65| Limit shaft
6| Fan housing| 36| Cable roll| 66| Limit switch
7| Fan blade| 37| Wedge| 67| Junction box cover
8| Hexagon bolt| 38| External cable roll washer| 68| Water- tight cover
9| Prevailing torque type| 39| Bearing| 69| Lower limit transfer plate
10| Bearing| 40| Wire rope| 70| Crossed slot round bolt
11| Socket head cap screw| 41| Block| 71| Limit switch plate
12| Bearing sleeve| 42| Aluminium pipe| 72| Holder
13| Clamp| 43| Cable thimble| 73| Three-prong plug
14| End cap| 44| Hook| 74| Lower handle lid
15| Internal circle clip| 45| Hexagon bolt| 75| Crossed slot round bolt
16| Brake disc| 46| Wheel axle| 76| Holder
17| Tripping spring| 47| Hexagon bolt| 77| Crossed slot round bolt
18| Rotor| 48| Pulley splint| 78| Crossed slot round bolt
19| Stator casing assembly| 49| Pulley hook| 79| Emergency stop switch
20| Bearing| 50| Hook washer| 80| Switch block plate
21| Front cover| 51| Pulley| 81| Upper handle lid
---|---|---|---|---|---
22| Sealed paper pad| 52| Prevailing torque type| 82| Emergency stop switch
23| First gear| 53| Prevailing torque type| 83| Cable conductor
24| Elastic collar| 54| Limit screw| 84| Plastic-coated wire ropes
25| Gear shaft| 55| Crossed slot round bolt| 85| Water shield
26| Second gear| 56| Limit screw plastic washer| 86| Lifting/lowering switch
27| Bearing| 57| Limit cam| 87| Handle seal
28| Socket head cap screw| 58| Lower limit tension spring| 88| Capacitor
29| Gear case| 59| Limit frame| 89| Socket
30| Flat key| 60| Limit piece| 90| Lanyard plate

box sealing ring
2| Flat washer| 30| Inner cable roll washer| 58| Junction box base
3| Fixing ring| 31| Cable roll| 59| Terminal
4| Spring washer| 32| Wedge| 60| Limit shaft
5| Holder| 33| External cable roll washer| 61| Limit switch
6| Fan housing| 34| Bearing| 62| Junction box cover
7| Hexagon bolt| 35| Wire rope| 63| Water-tight cover
8| Fan blade| 36| Block| 64| Lower limit transfer plate
9| End cap| 37| Aluminium pipe| 65| Crossed slot round bolt
10| Bearing| 38| Cable thimble| 66| Limit switch plate
11| Brake disc| 39| Hook| 67| Holder
---|---|---|---|---|---
12| Tripping spring| 40| Hexagon bolt| 68| Three-prong plug
13| Rotor| 41| Wheel axle| 69| Lower handle lid
14| Stator casing assembly| 42| Hexagon bolt| 70| Crossed slot round bolt
15| Bearing| 43| Pulley splint| 71| Holder
16| Front cover| 44| Pulley hook| 72| Emergency stop switch
17| Sealed paper pad| 45| Hook washer| 73| Crossed slot round bolt
18| First gear| 46| Pulley| 74| Switch block plate
19| Elastic collar| 47| Prevailing torque type| 75| Upper handle lid
20| Gear shaft| 48| Prevailing torque type| 76| Emergency stop switch
21| Second gear| 49| Limit screw| 77| Cable conductor
22| Bearing| 50| Crossed slot round bolt| 78| Plastic-coated wire ropes
23| Socket head cap screw| 51| Limit screw plastic washer| 79| Water shield
24| Gear case| 52| Limit cam| 80| Lifting/lowering switch
25| Flat key| 53| Lower limit tension spring| 81| Handle seal
26| Rope shaft| 54| Limit frame| 82| Capacitor
27| Socket head cap screw| 55| Limit piece| 83| Socket
28| Limited fixed plate| 56| Upper limit tension spring| 84| Lanyard plate

cover
3| Fixing ring| 30| Cable roll| 57| Limit shaft
---|---|---|---|---|---
4| Spring washer| 31| Wedge| 58| Junction box base
5| Holder| 32| Bearing| 59| Holder
6| Fan housing| 33| Wire rope| 60| Crossed slot round bolt
7| Hexagon bolt| 34| Block| 61| Limit switch
8| Fan blade| 35| Aluminium pipe| 62| Junction box cover
9| End cap| 36| Cable thimble| 63| Three-prong plug
10| Bearing| 37| Hook| 64| Terminal
11| Brake disc| 38| Hexagon bolt| 65| Capacitor
12| Bearing sleeve| 39| Wheel axle| 66| Holder
13| Rotor| 40| Hexagon bolt| 67| Cable conductor
14| Stator casing assembly| 41| Pulley splint| 68| Plastic- coated wire ropes
15| Internal circle clip| 42| Pulley hook| 69| Socket
16| Bearing| 43| Hook washer| 70| Lanyard plate
17| Sealed paper pad| 44| Pulley| 71| Emergency stop switch
18| First gear| 45| Prevailing torque type| 72| Lifting/lowering switch
19| Elastic collar| 46| Prevailing torque type| 73| Water shield
20| Gear shaft| 47| Limit screw| 74| Upper handle lid
21| Second gear| 48| Crossed slot round bolt| 75| Handle seal
22| Bearing| 49| Limit screw plastic washer| 76| Switch block plate
23| Socket head cap screw| 50| Limit cam| 77| Crossed slot round bolt
24| Gear case| 51| Lower limit tension spring| 78| Emergency stop switch
25| Flat key| 52| Limit frame| 79| Crossed slot round bolt
26| Rope shaft| 53| Limit piece| 80| Lower handle lid
27| Socket head cap screw| 54| Upper limit tension spring| |

Disposal regulations

EU guidelines regarding the disposal of scrap electric appliances (WEEE, 2012/19/EU) were imple-mented in the law related to electrical and electronic equipment and appliances.
All WilTec electric devices that fall under the WEEE regulations are labelled with the crossed-out wheeled waste bin logo. This logo indicates that this electric equipment must not be disposed with the domestic waste.
The company WilTec Technik GmbH has been registered in the German registry EAR under the WEEE-registration number DE45283704.

Disposal of used electrical and electronic appliances (intended for use in the countries of the European Un-ion and other European countries with a separate col-lection system for these appliances).
The logo on the article or on its packaging points out that this article must not be treated as normal house-hold waste but must be disposed to a recycling collec-tion point for electronic and electrical waste equipment. By contributing to the correct disposal of this article you protect the environment and the health of your fellow men. Environment and health are threatened by inap-propriate disposal.

Material recycling helps reduce the consumption of raw materials.
Additional information on recycling this article can be provided by your local community, municipal waste disposal facilities, or the store where you purchased the article.

Address:
WilTec Wildanger Technik GmbH
Königsbenden 12 / 28
D-52249 Eschweiler

Important notice:
The reprint or reproduction, even of excerpts, and any commercial use, even in part, of this instruction manual require the written permission of WilTec Wildanger Technik GmbH.

https://www.XPOtool.com
The Tool Experts

References

• WilTec - Ihr Online Shop für Haus, Garten, Werkstatt, Freizeit

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