SOLADECK 0799 Series Roof Mount Enclosure Instruction Manual

SOLADECK 0799 Series Roof Mount Enclosure

Read the Entire Installation Manual

Before Installing a Sola Deck

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WARNING! STOP

WARNING! STOP DO NOT WORK ON ROOF IF SURFACE IS WET, FROSTED, ICE OR SNOW COVERED. USE LADDERS SAFELY
USE HAND & EYE PROTECTION WHEN WORKING WITH POWER TOOLS USE EXTREME CAUTION TO AVOID CONTACT WITH POWER LINES. CONTACT WITH POWER LINES, ELECTRIC LIGHTS OR POWER CIRCUITS MAY BE FATAL
Installation of this product should be attempted only by individuals skilled in the use of the tools and equipment necessary for installation. Protect you and all persons and property during installation. If you have any doubt concerning your competence or expertise, consult a qualified expert to perform the installation. R.S.T.C. Enterprises Incorporated assumes no responsibility for the failure of an architect, contractor, installer, or building owner to comply with all applicable laws, building codes and requirements, and adequate safety precautions.

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Requirements: 75 C° copper wire
Use only code approved, appropriately UL listed or recognized components

SolaDeck models are ETL listed to UL 1741; and CSA C22.2 No. 290
Models 0799 and 0766-41AD are rated Oto 600VDC/115 amps 10Ka short circuit; 0 to 240 VAC/60 amps 10Ka Short circuit, ambient temperature rating 75C°.
Model 0999 is rated Oto lOOOVDC/115 amps 10Ka short circuit; 0 to 240 VAC/60 amps 10Ka Short circuit, ambient temperature
rating 75C0.
External pollution degree PD4, overvoltage category (OVC) II.

IMPORTANT SAFETY INSTRUCTIONS

Save this manual – It contains important instructions for the 0799, 0999 and 0766-41 AD models that should be followed during the installation of this product. For 0766-41 AD specific directions, please see the additional instructional

Grounding Instructions- The system should be connected to a grounded, permanent wiring system.
The equipment ground on Sola Deck is marked with the:

System wiring and grounding must comply with the latest edition NEC Code, ANSI/NFPA, and/or appropriate codes and is the responsibility of the installer.

Disconnecting means shall be installed in accordance with the Canadian Electrical Code, Part I and all other applicable codes.
Before servicing fuses, disconnect all photovoltaic inputs and output circuits.

Solar panels produce electrical current when light is present and during overcast weather. Do not wire from the array to the
Sola Deck combiner. Complete all connections inside the Sola Deck combiner first and then connect the array.

General Wiring Installation Instructions

Acceptable UL recognized components are found in ETL Report#  3171411PRT-002.
Remove any necessary knockouts before securing the Sola Deck to the roof or other surface.
Follow the mounting instructions page 6.
Install components onto the din rail and lock in place.
When combining, secure the bus bar to the fuse holders or breakers.
Install neutral mounted power block on din rail where designated PV neutral or negative and lock in place.
Torque values are listed in the table on page 5.
Conduit, strain relief fittings and hubs must comply with UL 514B.

SolaDeck Base showing Dimple Locations

The 2 corner dimples support .5″, .75″ or 1″ fittings or conduit
The 3 center dimples support .5″ fittings or conduit

Base plate drawing for knockout sizes and locations

Included Hardware List
0799 Series and 0999 Model: (5) # 10 -1″, 1/4″ drive hex head screws; (5) # 10 bonded seal washers; (5) 8×32-1/4″ self thread hex screws
0766-41AD: (9) # 10 -1″, 1/4″ drive hex head screws; (5) # 10 bonded seal washers; 5) 8×32-1/4″ self thread hex screws
Tools Needed for Installation
Utility knife – 1/4″ Nut Driver – Pry Bar – Roof Sealant – Drill

Conductor Size, Torque Loads and Ratings

The components and kits in this table can be used in models 0799 & 0766-41AD

Component Description

| Conductors|

Wire Type

| Torque|

Voltage

|

Current

|

Temp Rating

---|---|---|---|---|---|---
1 –

AWG

| 2-

AWG

| NM| Inch Lbs.
Entrelec ZS6 terminal block| 24-10| 24-16| Sol/Str| 0.5-0.7| 6.2-8.85| 600V ac/dc| 30A| 105°c
Entrelec ZS10 terminal block| 24-6| 20-12| Sol/Str| 1.0-1.6| 8.85-14.16| 600V ac/dc| 40A| 105°c
Entrelec ZS16 terminal block| 24-4| 20-10| Sol/Str| 1.6-2.4| 14.6-21.24| 600V ac/dc| GOA| 105°c
IMO ERG terminal block| 26-8|  | Sol/Str| .8-1.2|  | 600V ac/dc| 30A| 110°c
IMO ER10 terminal Block| 16-6|  | Sol/Str| 1.2-1.8|  | 600V ac/dc| 30A| 110°c
ABB DBL 80 Power block| 4|  | Sol/Str| 1.5-2| 13.5-18| 1000V| 80A| 110°c
ABB DBL 125 power block| 14-6|  | Sol/Str| 2-3| 18-26.5| 1000V| 125A| 110°c
ABB DBL 175 Power Block| 14-6|  | Sol/Str| 2-3| 18-26.5| 1000V| 175A| 110°c
Little fuse LPSM CH series| 10-14|  | Sol| 2| 17.7| 600V ac/dc| 30A| 125°C
Little fuse LPSM CH series| 8-14|  | Str| 2| 17.7| 600V ac/dc| 30A| 125°C
Bussmann CHPV series| 14-10|  | Sol/Str| 2.3| 20| 600V ac/dc| 30A| 120°c
Marathon 6SM30AX-C| 18-8|  | Sol/Str|  | 14.75| 600V ac/dc| 30A| 130°c

The components and kits in this table can be used in model 0999

Component Description| Conductors|

Wire Type

| Torque| Voltage| Current| Temp Rating
---|---|---|---|---|---|---
 |  |  |
1 – AWG| 2- AWG| NM| Inch Lbs
Entrelec ZS50 terminal block| 18-0| 18-4| Sol/Str| 3| 26.55| 1000V| 140A| 105°C
IMO ER 16V terminal block| 14-4|  | Sol/Str| 1.2-2|  | 1000V| 30A| 110°c
ABB DBL 80 Power block| 4|  | Sol/Str| 1.5-2| 13.5-18| 1000V| 80A| 110°c
ABB DBL 125 power block| 14-6|  | Sol/Str| 2-3| 18-26.5| 1000V| 125A| 110°c
ABB DBL 175Power Block| 14-6|  | Sol/Str| 2-3| 18 – 26.5| 1000V| 175A| 110°c
Little fuse LPHV fuse holders| 8-14|  | Str| 2| 17.7| 1000VDC| 30A| 125°C
Little fuse LPHV series| 10-14|  | Sol| 2| 17.7| 1000VDC| 30A| 125°C
Bussmann CHPV series| 14-10|  | Sol/Str| 2.3| 20| 1000VDC| 30A| 90°C

DO NOT PROCEED WITH INSTALLATION UNTIL YOU HAVE READ ENTIRE INSTRUCTIONS INCLUDING WARNINGS

Figure 1

• Determine the location for the Sola Deck on the roof surface.
• Use the template from the bottom of the Sola Deck carton or the Sola Deck cover to trace the cutout area on the shingles.
  

Figure 2

• Use a pry bar to loosen the shingles, then remove any nails that would interfere with the SolaDeck flashing.
  *The flashing will slide beneath the shingles.
• Cut the roofing material to the shape of the template.
• Remove the knockouts needed to penetrate the roof deck & install knockout fittings
  

Figure 3

• Slide the Sola Deck into place beneath the shingles and mark the knockout locations.
• Remove the Sola Deck and drill a hole through the roof deck 1/3 larger than the knockout holes.
• Determine the size and number of fittings or conduit needed to bring the circuit or string wiring into the Sola Deck from the roof. Use a knockout tool or drill to cut the fitting holes where the base dimples are located.
• Install the fittings, reposition the Sola Deck, and use the 1″ screws provided to fasten the SolaDeck to the roof deck from inside the enclosure (locations shown).
• Use roof cement to seal the shingles to the flashing & replace roof nails.
  

Figure 4

• Install electrical components needed to connect the solar panel circuits.
  

Figure 5

• When connections are complete, finish by installing the cover using the 8/32 x 3/8″ hex head screws provided.
  

Figure 1

• Determine the location for the tile base, the bottom of base should sit on roof deck just above the top edge of tile.
• Determine the location for the tile base, the bottom of base should sit on roof deck just above the top edge of tile.
• Lift up the base unit and remove the knockouts needed to penetrate the roof.
• Set the tile base on the roof deck and mark the knockout locations. Drill a hole 1/3 larger than the knockout size then install knockout fitting(s) in the tile base.
• Determine the size and number of fittings or conduit needed to bring the circuit or string wiring into the tile base. Use a knockout tool or drill to cut the fitting holes where the base dimples are located.
• Install the fittings, reposition the tile base and fasten the tile base to the roof deck using the provided 1″ screws.
• Cover the flashing with ice & water material.
  

Figure 2

• Using the provided alcohol wipe, clean the surface of the inside & outside collar of the flashing as well as the outside area of the base.
• Slide aluminum flashing onto base unit to determine your tile height.
• Mark flashing height on sides of the base collar to show where bead of mastic is needed & remove aluminum flashing.
• Place bead of the provided mastic along height marking and press aluminum flashing onto base.
  

Figure 3

• Form the flashing to match the tile profile.
• Apply another bead of mastic where the base and flashing meet.
  

Figure 4

• Replace tile over aluminum flashing.
• Install gland fitting or conduit and pull the PV wire through.
• If using a gland fitting, tighten the nut until the gland in the fitting is snug around the PV wire.
  

Figure 5

• When connections are complete, finish by installing the cover with the 8/32 x 3/8″ hex screws provided.
  

Typical DC Wiring Schematic|
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Warranty Information
Warranty repairs must conform to warranty terms.
As with all manufactured devices, replacement may be needed due to damage, unauthorized use, or defect.
Equipment must be installed according to the instructions and manuals provided.
Products returned must be packaged, properly addressed and shipped prepaid.
There is no additional allowance or reimbursement for installer or user for labor or travel time required to disconnect, service or reinstall the damaged component (s).
RSTC will ship a replacement product prepaid to addresses in the continental United States.
In the event of a product malfunction, RSTC will not bear any responsibility for resulting losses, expenses or damage to other components.

Limited Lifetime Warranty
20 Year Field History

WARRANTOR: RSTC Enterprises Incorporated
ELEMENTS OF WARRANTY: RSTC Enterprises, Inc. warrants this product is free from defects in materials and craftsmanship with only the limitations or exclusions set out below.
WHAT IS NOT COVERED: This warranty covers only defects in materials and workmanship provided by RSTC Enterprises, and does not cover equipment damage or malfunction from misuse, abuse, accident, and act of God. Installation must be in accordance with our written instructions.  RSTC Enterprises will not be liable for any installation charges  associated with replacement incidental or consequential damages resulting from your use of or inability to use the product.
REMEDY: Your only remedy under this warranty is the exchange or replacement in the event that the product does not conform to this warranty. This warranty gives you specific legal rights , and you may also have other rights, which vary from state to state.
CLAIMS PROCESS: To make a claim under this warranty, the product should be shipped postage paid to:

RSTC ENTERPRISES, INC
EAU CLAIRE, WI 54701
1-866-367-7782 or www.rstcenterprises.com/soladeck.com

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