Scheppach HBS30 Band Saw User Manual

Scheppach HBS30 Band Saw

PARTS DESCRIPTION AND USAGE PROCEDURE

Introduction

According to the applicable product liability laws, the manufacturer of the device does not assume liability for damages to the product or damages caused by the product that occurs due to

• Improper handling,
• Non-compliance of the operating instructions,
• Repairs by third parties, not by authorized service technicians,
• Installation and replacement of non-original spare parts,
• Application other than specified,
• A breakdown of the electrical system that occurs due to the non-compliance of the electric regu-lations and VDE regulations 0100, DIN 57113 /VDE0113.

We recommend the operating instructions are intended to help the user to become familiar with the machine and take advantage of its application possibilities in accord-ance with the recommendations. The operating instructions contain important information on how to operate the machine safely, professionally and economically, how to avoid danger, costly repairs, reduce downtimes and how to increase reliability and service life of the machine. In addition to the safety regulations in the operating instructions, you have to meet the applicable regulations that apply for the operation of the machine in your country. Keep the operating instructions package with the machine at all times and store it in a plastic cover to protect it from dirt and moisture. Read the instruction manual each time before operating the machine and carefully follow its information.
The machine can only be operated by persons who were instructed concerning the operation of the machine and who are informed about the associated dangers. The minimum age requirement must be complied with. In addition to the safety requirements in these operating instructions and your country’s applicable regulations, you should observe the generally recognized technical rules concerning the operation of wood-working machines. We accept no liability for damage or accidents which arise due to non-observance of these instructions and the safety information.

Device description

1. Clamping screw
2. Top saw band roller
3. Rubber surface
4. Saw band guard
5. Top saw band guide
6. Table insert
7. Saw table
8. Table enlargement
9. Bottom saw band roller
10. Clamping lever
11. Foot
12. Cover locking mechanism
13. Side cover
14. Parallel stop
15. On/off switch
16. Locking screw for top saw band roller
17. Set screw for top saw band roller
18. Machine frame
19. Mains cable
20. Motor
21. Wing nut
22. Locking handle for saw table
23. Clamping plate
24.  Extraction nozzle
25. Mitre gauge (optional)
26. Saw band
27. Adjustment handle for saw band guide
28. Locking handle for saw band guide
29. Push stick
30. Allen key 5mm
31. Allen key 4mm
32. Allen key 3mm
33. Screwdriver
34. Open ended spanner SW10/13
35. Degree scale for swivel range
36. Screw M6x35
37. Flat washer M6
38. Nut M6
39. Screw M5x7
40. Serrated washer M5
41. Knurled nut for parallel stop
42. Clamping lever for parallel stop
43. Guide rail for parallel stop
44. Inspection glass
45. Allen screw for top support bearing
46. Top support bearing
47. Top guide pin
48. Allen screw for top guide pins
49. Retainer (top)
50. Allen screw top retainer (2x)
51. Allen screw bottom support bearing
52. Bottom support bearing
53. Screw bottom retainer
54. Saw band protection
55. Allen screw for bottom guide pins
56. Bottom guide pin
57. Retainer (bottom)
58. Screw
59. Nut
60. Push Stick retainer

Scope of delivery

• Open the packaging and remove the device carefully.
• Remove the packaging material as well as the packaging and transport bracing if available.
• Check that the delivery is complete.
• Check the device and accessory parts for trans-port damage.
• If possible, store the packaging until the warranty period has expired.

ATTENTION

The device and packaging materials are not toys! Children must not be allowed to play with plastic bags, film and small parts. There is a risk of swallowing and suffocation

• 1x Band saw
• 1x Saw table (7)
• 1x Table extension (8) with guide rail (43) 1x Parallel stop (14)
• 1x Push stick (29)
• 1x Open-end spanner, size 10/13 (34) 3x Allen key 3mm (32)/4mm(31)/5mm (30) 1x Screw M6x35 (36)
• 2x Flat washer M6 (37)
• 1x Nut M6 (38)
• 2x Screw M5x7 (39)
• 2x Serrated washer M5 (40)
• 1x Original operating manual

Optional

• 1x Cross cutting gauge (25)
• 1x Saw band (6 teeth/inch)
• 1x Saw band (10 teeth/inch)
• 1x Saw band (15 teeth/inch)

Intended use

The band saw is designed to perform longitudinal and cross cuts on timber or wood-type materials. To cut round materials you must use suitable holding devices.
The equipment is to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse. The user / operator and not the manufacturer will be
liable for any damage or injuries of any kind caused as a result of this. The machine is to be operated only with suitable saw blades. To use the machine properly you must also serve the safety regulations, the assembly instructions and the operating instructions to be found. All persons who use and service the machine have to be acquainted with this and must be informed about the machine’s potential hazards. It is also imperative to observe the accident prevention regulations in force in your area. The same applies for the
general rules of occupational health and safety. The manufacturer shall not be liable for any change made to the machine nor for any damage resulting
from such changes. Even when the machine is used as prescribed it is still impossible to eliminate certain residual risk factors. The following hazards may arise in connection with the machine’s construction and design

• Damage to hearing if ear-muffs are not used as necessary.
• Harmful emissions of wood dust when used in closed rooms.
• Contact with the blade in the uncovered cutting zone.
• Injuries (cuts) when changing the blade.
• Injury from catapulted workpieces or parts of workpieces.
• Crushed fingers.
• Kickback
• Tilting of the workpiece due to inadequate support.
• Touching the blade.
• Catapulting of pieces of timber and workpieces.
• Please note that our equipment has not been designed for use in commercial, trade or industrial applications.

Our warranty will be voided if the equipment is used in commercial, trade or industrial business or for equivalent purposes.

Safety information

The following basic safety measures must be observed when using electric tools for protection against electric shock, and the risk of injury and fire. Electric tool and keep the safety instructions for later reference.

Safe work

• Keep the work area orderly
• Disorder in the work area can lead to accidents.
• Take environmental influences into account
• Do not expose electric tools to rain.
• Do not use electric tools in a damp or wet environment.
• Make sure that the work area is well illuminated.
• Do not use electric tools where there is a risk of fire or explosion.
• Protect yourself from electric shock
• Avoid physical contact with earthed parts e.g. pipes, radiators, electric ranges, cooling units.
• Keep other people away
• Do not let other people especially children touch the electric tool or its cable. Keep them clear of the work area.
• Securely store unused electric tools
• Unused electric tools should be stored in a dry elevated or closed location out of the reach of children.
• Do not overload your electric tool
• They work better and more safely in the specified output range.
• Use the correct electric tool
• Do not use low-output electric tools for heavy work.
• Do not use the electric tool for purposes for which it is not intended. For example, do not use handheld circular saws for the cutting of branches or logs.
• Do not use the electric tool to cut firewood.
• Wear suitable clothing
• Do not wear wide clothing or jewellery, which can become entangled in moving parts.
• When working outdoors, anti-slip footwear is recommended.
• Tie long hair back in a hair net.
• Use protective equipment
• Wear protective goggles.
• Wear a mask when carrying out dust-creating work.
• Connect the dust extraction device if you will be processing wood, materials similar to wood, or plastics.
• If connections for dust extraction and a collecting device are present, make sure that they are connected and used properly.
• When processing wood, materials similar to wood, and plastics.
• Operation in enclosed spaces is only permitted with the use of a suitable extraction system.
• Do not use the cable for purposes for which it is not intended
• Do not use the cable to pull the plug out of the outlet.
• Protect the cable from heat, oil and sharp edges.

Secure the workpiece

• Use the clamping devices or a vice to hold the workpiece in place. In this manner, it is held more securely than with your hand.
• An additional support is necessary for long workpieces table, trestle etc in order to prevent the machine from tipping over.
• Always press the workpiece firmly against the working plate and stop in order to prevent bouncing and twisting of the workpiece.

Avoid abnormal posture

• Make sure that you have secure footing and always maintain your balance.
• Avoid awkward hand positions in which a sudden slip could cause one or both hands to come into contact with the saw blade.

Take care of your tools

• Keep cutting tools sharp and clean in order to bemable to work better and more safely.
• Follow the instructions for lubrication and for tool replacement.
• Check the connection cable of the electric tool regularly and have it replaced by a recognised specialist when damaged.
• Check extension cables regularly and replace them when damaged.
• Keep the handle dry, clean and free of oil and grease.

Pull the plug out of the outlet

• Never remove loose splinters, chips or jammed wood pieces from the running saw blade.
• During non-use of the electric tool or prior to maintenance and when replacing tools such as saw blades, bits, milling heads.
• When the saw blade is blocked due to abnormal feed force during cutting, turn the machine off and disconnect it from power supply.
• Remove the work piece and ensure that the saw blade runs free.
• Turn the machine on and start new cutting operation with reduced feed force.

Do not leave a tool key inserted

• Before switching on, make sure that keys and adjusting tools are removed.

Avoid inadvertent starting

• Make sure that the switch is switched off when plugging the plug into an outlet.

Use extension cables for outdoors

• Only use approved and appropriately identified extension cables for use outdoors.
• Only use cable reels in the unrolled state.

Remain attentive

• Pay attention to what you are doing.
• Remain sensible when working.
• Do not use the electric. tool when you are distracted.

Check the electric tool for potential damage
Protective devices and other parts must be care fully inspected to ensure that they are fault free and function as intended prior to continued use of the electric tool. Check whether the moving parts function fault lessly and do not jam or whether parts are damaged. All parts must be correctly mounted and all conditions must be fulfilled to ensure fault free operation of the electric tool. The moving protective hood may not be fixed in the open position. Damaged protective devices and parts must be properly repaired or replaced by a recognised workshop, insofar as nothing different is specified. Damaged switches must be replaced at a cus- tomer service workshop. Do not use any faulty or damaged connection cables. Do not use any electric tool on which the switch cannot be switched on and off.

ATTENTION
The use of other insertion tools and other accessories can entail a risk of injury. Have your electric tool repaired by a qualified electrician. This electric tool conforms to the applicable safety regulations. Repairs may only be performed by an electrician using original spare parts. Otherwise accidents can occur.

Additional safety instructions

Wear safety gloves whenever you carry out any maintenance work on the blade. When cutting round or irregularly shaped wood, use a device to stop the workpiece from twisting. When cutting boards in upright position, use a de- vice to prevent kick back. A dust extraction system designed for an air velocity of 20 m/s should be connected in order to com-ply with woodworking dust emission values and to ensure reliable operation. Give these safety regulations to all persons who work on the machine.Do not use this saw to cut fire wood. The machine is equipped with a safety switch to prevent it being switched on again accidentally after a power failure.• Before you use the machine for the first time, check that the voltage marked on the rating plate is the same as your mains voltage.

•  If you use a cable reel, the complete cable has to be pulled off the reel.
• Persons working on the machine should not be distracted.
• Note the direction of rotation of the motor and blade.
• Never dismantle the machines safety devices or put them out of operation.
• Never cut workpieces which are too small to hold securely in your hand.
• Never remove loose splinters, chips or jammed pieces of wood when the saw blade is running.
• It is imperative to observe the accident prevention regulations in force in your area as well as all other generally recognized rules of safety the information published by your profession-al associations.
• Adjustable protective devices have to be adjusted as close as possible to the work piece.
• Important! Support long work pieces e.g. with a roller table) to prevent them sagging at the end of a cut.
• Make sure the blade guard (4) is in its lower position when the saw is being transported.
• Safety guards are not to be used to move or misuse the machine.
• Blades that are misshapen or damaged in any way must not be used.
• If the table insert is worn, replace it.
• Never operate the machine if either the door protecting the blade or the detachable safety device are open.
• Ensure that the choice of blade and the selected speed are suitable for the material to be cut.
• Do not begin cleaning the blade until it has come to a complete standstill.
• For straight cuts of small work pieces against the longitudinal limit stop the push stick has to be used.
• Wear gloves when handling the saw blade and rough materials
• The band saw blade guard should be in its lowest position close to the bench during transport.
• For miter cuts when the table is tilted, the parallel stop must be positioned on the lower part of the table.
• Never use guards to lift or transport items.
• Ensure that the band saw blade guards are used and correctly adjusted.
• Keep your hands a safety distance away from the band saw blade.
• Use a push stick for narrow cuts.
• The push stick has to be stored on the intended de-vice, so that it can be reached from normal working position and is always ready to be used.
• In the normal operating position the operator is in front of the machine.
• This electric tool generates an electromagnetic field during operation.
• This field can impair active or passive medical implants under certain conditions.
• In order to prevent the risk of serious or deadly injuries, we recommend that persons with medical implants consult with their physician and the manufacturer of the medical implant prior to operating the electric tool.

Remaining hazards

• The machine has been built using modern technology in accordance with recognized safety rules.
• Some remaining hazards, however, may still exist.
• Risk of injury for fingers and hands by the rotating saw band due to improper handling of the work piece.
• Risk of injury through the hurling work piece due to improper handling, such as working without the push stick.
• Risk of damaging your health due to wood dust and wood chips.
• Wear personal protective cloth such as goggles. Use a fitting dust extractor.
• Risk of injury due to defective saw band. Regularly check saw band for such defects.
• Risk of injury for fingers and hands while changing saw band. Wear proper gloves.
• Risk of injury due to starting saw band while switching on the machine.
• The use of incorrect or damaged mains cables can lead to injuries caused by electricity.
• Wear only close fitting clothes.
• Remove rings, bracelets and other jewelry.
• For the safety of long hair, wear a cap or hair net. Even when all safety measures are taken, some remaining hazards which are not yet evident may still be present.
• Remaining hazards can be minimized.

Technische Daten

• Electro motor 230 – 240 V ~ 50 Hz
• Power S1 250W, S2 30 min 350W
• Revolutions n0     1400 min-
• Saw band length 1400 m
• Saw band width    3,5-12 mm
• Saw band width max 12 mm
• Cutting speed 900 m/min
• Passage height     0 – 80 mm
• Passage width    200 mm
• Table size 300 x 300 mm
• Table size with min extension   380x300mm
• Table size with max extension 535x300mm
• Slewing range of the  table 0° bis 45
• Max size of the workpiece 400 x 400 x 80 mm
• Overall weight   19 kg

Subject to technical modifications. Operating mode S1, continuous operation. The work piece must have a minimum height of 3 mm and a minimum width of 10 mm. The total noise values determined in accordance with EN 61029.

• Sound pressure level LpA 77,4 dB(A)
• Uncertainty KpA 3 dB
• Sound power level LWA 90,4 dB(A)
• Uncertainty KWA 3 dB

Wear hearing protection
The effects of noise can cause a loss of hearing. Keep the noise level and vibration to a minimum.

Before starting the equipment

Make sure the machine stands securely, i.e. bolt it to a workbench or solid base. There are two holes for this purpose in the machine foot. • The saw table must be mounted correctly. All covers and safety devices have to be properly fitted before the machine is switched on  It must be possible for the blade to run freely. When working with wood that has been processed before, watch out for foreign bodies such as nails or screws etc. Before you actuate the On/Off switch, make sure that the saw blade is correctly fitted and that the machine’s moving parts run smoothly. Before you connect the machine to the power sup-ply, make sure the data on the rating plate is the same as that for your mains.

Attachment

ATTENTION
Before all maintenance, set-up and assembly work on the band saw, unplug the mains plug.

Assembly tools

• 1 Open-ended spanner, size 10/13 1 Allen key, size 3
• 1 Allen key, size 4
• 1 Screwdriver

The saw table and table extension are not assembled for packaging reasons.

Assembling the saw table

Remove the wing nut (21), the locking handle (22), the two washers and the clamping plate 23. Guide the saw table (7) over the Bandsaw blade (26). Fasten it to the two screws on the machine frame with the plate (23), the two washers, the wing nut (21) and the locking handle 22. Fit the bolt M6x35 (36) with two washers (37) and the nut (38) to the table.

Fitting the table width enlargement

Remove the two bolts (39) and washers (40) from the table width enlargement (8). Slide the table width enlargement (8) onto the table (7) mounted on the machine. Ensure that the clamp-ing lever (10) is open (Fig. 4.1+4.2). Push the table width enlargement fully onto the table in order to fix the two bolts (39) on both sides. Be sure to fit the bolts (39) on both sides. The two bolts are used to limit the extension of the table width enlargement.

Fitting the parallel stop

Fit the parallel stop (14) by positioning it at the back and fixing the clamping lever (42) in place down-wards. When dismantling, pull the clamping lever (42) up-wards and remove the parallel stop 14. The clamping force of the parallel stop can be adjusted at the rear knurled nut 41.

Adjusting the cutting width

The parallel stop (14) must be used when cutting sections of wood lengthways. Place the parallel stop (14) on the guide rail (43) to the left or right of the sawing blade 2 scales are printed on the guide rail for the parallel stop (43), which show the distance between the stop rail and sawing blade. Adjust the parallel stop (14) to the required dimen-sion in the window (44) and use the clamping lever (42) to fix in place for the parallel stop.

 Using the table width enlargement

Always use the table width enlargement (8) with particularly wide workpieces. Loosen the clamping lever (10) and pull the table width enlargement out far enough so that the work-piece to be sawn can lie on it without tipping.

Tensioning the saw band

If the saw is at a standstill for an extended period the saw band tension must be relieved, i.e. before switching the saw on it is necessary to check the saw blade tension. Turn the clamping screw (1) clockwise to tension the Bandsaw blade (26). The correct tension of the saw band can be determined by pressing the finger laterally against the saw band, roughly centrally between the two saw band rollers (2+9). The Bandsaw blade (26) should only depress slightly approx. 1-2 mm here. The sufficiently tensioned saw band makes a metallic sound when tapped. Relieve the saw band tension if it is not in use for an extended time, so that it does not become over-stretched. With high tension, the saw band may break.

RISK OF INJURY
If the tension is too low, the driven saw band roller (8) may spin, resulting in the saw band coming to a standstill.

Adjusting the saw band

Before it is possible to implement the saw band setting, the saw band must be tensioned correctly. Open the side covers (13) by undoing the cover locking mechanisms (12) with the help of the screw-driver 33. Slowly turn the saw band roller (2) clockwise. The Bandsaw blade (26) should run centrally on the saw band roller (2). If this is not the case, the angle of the top saw band roller (2) must be corrected. If the Bandsaw blade 26 runs more towards the rear edge of the saw band roller (2) then the set screw (17) must be rotated anticlockwise. Open the locking screw for the top saw band roller (16). Turn the bottom saw band roller (9) slowly by hand, to check the position of the Bandsaw blade (26). If the Bandsaw blade (26) runs more towards the front edge of the saw band roller (2) then the set screw (17) must be rotated clockwise. After setting the top saw band roller (2), check the position of the Bandsaw blade (26) on the bottom saw band roller (8). The Bandsaw blade (26) should also lie centrally on the saw band roller (9) here. If this is not the case, the angle of the top saw band roller (2) must be adjusted again. Turn the saw band roller a few times, until the adjustment of the top saw band roller (2) acts on the saw band position on the bottom saw band roller 9. Tighten the locking screw for the top saw band roller (16).  Once adjustment is complete, close the side covers (13) again and secure with the cover locking mechanisms (12) with the help of the screwdriver 33.

Adjusting the saw band guide

Both the support bearing (46 + 52) and the guide pins (47 + 56) must be readjusted after every saw band change. Open the side covers (13) by undoing the cover locking mechanisms (12) with the help of the screw-driver 33.

 Top support bearing 46

Undo Allen screw for top support bearing (45). Move support bearing (46) sufficiently far that it just no longer touches the Bandsaw blade 26 distance max. 0.5mm. Retighten the Allen screw for the top support bearing 45.

Adjusting the bottom support bearing 52

Disassemble the saw table as per 8.1 in the oppo-site direction. Undo Allen screw for bottom support bearing (51). Move bottom support bearing (52) sufficiently far that it just no longer touches the Bandsaw blade 26 distance max. 0.5 mm. Retighten Allen screw for bottom support bearing 51.

Adjusting the top guide pins (47)

• Undo Allen screws for top retainer (50)
• Move top retainer (49), top guide pins (47), until the front edge of the guide pins (47) is approx. 1 mm behind the tooth base of the saw band.
• Retighten Allen screws for top retainer (50).

ATTENTION
The saw band will be unusable if the teeth touch the guide pins with the saw band running.

• Undo Allen screws for top guide pins 48.
• Slide the guide pins (47) in the direction of the saw band
• The distance between the guide pins (47) and Bandsaw blade (26) must not exceed 0.5 mm.
• Retighten Allen screws 48.
• Turn the top saw band roller (2) a few times in a clockwise direction.
• Check the setting of the top guide pins (47) again and adjust if necessary.
• If necessary, adjust the top support bearing 46.

 Adjusting the bottom guide pins (56)

Undo screw for bottom retainer 53 Allen key, size 5. Move bottom retainer (57), bottom guide pins (56), until the front edge of the bottom guide pins (56) is approx. 1 mm behind the tooth base of the saw band. Retighten screw for bottom retainer (53).The saw band will be unusable if the teeth touch the guide pins with the saw band running.
Undo Allen screws for bottom guide pins 55.Slide the two bottom guide pins (56) sufficiently far in the direction of the saw band that the distance between the guide pins (56) and Bandsaw blade 26 is max. 0.5 mm. (Saw band must not jam. Retighten Allen screws for bottom guide pins (55). Turn the bottom saw band roller (9) a few times in a clockwise direction. Check the setting of the bottom guide pins (56) again and adjust if necessary. If necessary, adjust the bottom support bearing 52 .

 Adjusting the top saw band guide (5)

Undo locking handle for saw band guide 28. Turn the adjustment handle for the saw band guide (27) to lower the saw band guide (5) as closely as possible (distance approx. 2-3 mm) over the material to be cut. Retighten locking handle (28). Check the setting before every cutting process and adjust if necessary.

 Adjusting the saw table (7) to 90°

Set the top saw blade guide (5) fully upwards. 8.9. Undo locking handle (22) and wing nut 21. Place the angle bracket between the Bandsaw blade (26) and saw table (7). Angle bracket not included in the scope of supply. Tilt the saw table (7) by turning, until the angle to the Bandsaw blade (26) is precisely 90°. If the saw table is already on the screw (58) and a 90° angle cannot be set, undo the nut (59) and shorten the screw (58) by turning in a clockwise direction. Retighten the locking handle (22) and wing nut (21). Also undo the nut 59. Adjust the screw (58) sufficiently that the saw table touches the underside. Retighten the nut (58) to fix the screw (59) in position.

Which saw band to use

The saw band supplied in the band saw is intended for universal use. The following criteria should be considered when selecting the saw band.. It is possible to cut tighter radii with a narrow saw band than with a wide saw band. A wide saw band is used if a straight cut is required. This is important in particular when cutting wood. The saw band has a tendency to follow the wood grain and therefore deviates easily from the desired cutting line. Fine toothed saw bands cut more smoothly, but also more slowly than coarse saw bands. Never use bent or torn saw bands.

Push Stick retainer

The Push Stick retainer (60) is pre-mounted on the machine frame. If unused, the Push stick (29) must always be stowed in the Push Stick retainer.

Replacing the table insert

In case of wear or damage, the table insert (6) must be replaced; otherwise there is an increased risk of injury. Remove the worn table insert (6) by lifting it up and out. Installation of the new table insert takes place in reverse order.

Replacing the saw band

Set the saw band guide (5) at approx. half height between the saw table (7) and machine frame 18. Undo the cover locking mechanisms (12) and open the side covers 13. Remove the screw M6x35 (36) with two washers (37) and the nut (38) of the table. Relieve the Bandsaw blade (26) tension by turning the clamping screw (1) anti clockwise.• Remove the Bandsaw blade (26) from the saw band rollers (2+9) and through the slot in the saw table (7). Place the new Bandsaw blade (26) centrally on both saw band rollers (2+9). The teeth of the Band-saw blade (26) must point downwards in the direction of the saw table Tension the Bandsaw blade 26. Close the side cover (13) again. Mount the M6x35 bolt (36) to the table with two washers (37) and the nut 38.

Extraction nozzle

The band saw is equipped with an extraction nozzle (24) Ø 40 mm for chips. Only operate the device with a suitable extraction system. Check and clean the suction channels at regular intervals.

Mitre gauge (optional)

Slide lateral stop (25) into a groove (A) in the saw bench. Release the grip screw (E). Turn the lateral stop (C) until the desired angular dimension has been set. The arrow (F) on the lateral stop indicates the set angle. Retighten the grip screw E. The stop rail (B) can be slid against the lateral stop (C). To do so, loosen the knurled screws (D) and slide the stop rail (B) into the desired position. Tighten the knurled screws D. Do not slide the stop rail (B) too far in the direction of the saw blade. When working with the machine, all protective devices and guards must be fitted. The upper and lower band wheel is protected by a fixed guard and an articulated cover. When opening the cover, the machine is switched off. Starting is possible only with closed cover.

Operation

 On/Off switch 15

To turn the machine on, press the green button. To turn the machine off again, press the red button 0. The band saw is equipped with an under voltage switch. With a power failure, the band saw must be switched back on again.

Fitting the parallel stop

Place the parallel stop (14) on the guide rail (43) to the left or right of the sawing blade. Press the clamping bar (42) down to fix the parallel stop (14) in place. The clamping force of the parallel stop can be adjusted at the rear knurled nut (41). Make sure that the parallel stop (14) always runs parallel to the band saw blade (26).

Angled cuts

In order to execute angled cuts parallel to the band saw blade (26), it is possible to tilt the saw bench (7) forwards from 0° – 45°. Undo locking handle (22) and wing nut (21). Tilt saw bench (7) forwards, until the desired angle is set on the degree scale (35).  Retighten the locking handle (22) and wing nut 21 With a tilted saw table (7), the parallel stop (14) must always be fitted to the right of the band saw blade (26) in the working direction. This prevents the workpiece from slipping.

Working instructions

The following recommendations are examples of the safe use of band saws. The following safe working methods should be seen as an aid to safety. They cannot be applied suitably completely or comprehensively to every use. They cannot treat every possible dangerous condition and must be interpreted carefully. Connect the machine to a suction unit when working in closed rooms. A suction device which con-forms with commercial regulations must be used for suction in commercial areas. Loosen the saw band when the machine is not in operation (e.g. after finishing work). Attach a notice on the tension of the saw band to the machine for the next user. Collect unused saw bands and store them safely in a dry place. Check for faults (teeth, cracks) before use. Do not use faulty saw bands. Wear suitable gloves when handling saw bands. All protective and safety devices must be securely mounted on the machine before beginning work. Never clean the sawband or the saw band guide with a hand-held brush or scraper while the saw-band is running. Resin covered saw bands impair working safety and must be cleaned regularly. For your own protection, wear protective glasses and hearing protection. Wear a hairnet if you have long hair. Roll up loose sleeves over the elbows. Always position the saw band guide as near the workpiece as possible when working. Insure sufficient lighting in the work area and around the machine. Always use the fence for straight cuts to keep the workpiece from tipping or slipping away. When working on narrow workpieces with manual feed, use the push stick. For diagonal cuts, place the saw bench in the appropriate position and guide the workpiece on the fence. In order to cut dovetail tenons and teeth or wedges, bring the saw table into the corresponding position on the angle scale. For arced and irregular cuts, push the workpiece evenly using both hands with the fingers together. Hold the workpiece with your hands on a safe area. Use a pattern for repeated arced or irregular cuts. Insure that the workpiece does not roll when cutting round pieces. After every new setting, we recommend performing a test cut, in order to check the dimensional settings. With all cutting processes, the top saw band guide (5) must be positioned as close as possible to the workpiece. The workpiece must always be guided with both hands and kept flat against the saw table (7). This prevents the Bandsaw blade (26) from jamming. Forward feeding should always take place with an even pressure, which is just sufficient for the saw band to cut through the material with ease without becoming blocked. Always use the parallel stop (14) for all cutting processes that it can be used for. It is better to perform a cut in a single working step than in multiple steps, which may require that the workpiece be drawn back. However, if it is not possible to avoid drawing the workpiece back then the band saw must be switched off first. Only draw the workpiece back once the Bandsaw blade (26) has come to a standstill. When sawing, the workpiece must always be guided by its longest side.

ATTENTION

When processing narrower work-pieces it is essential to use a Push stick. The Push stick (29) must always be stored within reach, on the Push Stick retainer (60) provided for this purpose on the side of the saw.

Performing longitudinal cuts

Here, a workpiece is cut in its longitudinal direction. Position the longitudinal fence (14) on the left side (if possible) of the Bandsaw blade (26), in accord-ance with the desired width. Lower the saw band guide (5) onto the workpiece (8.9).  Switch on the saw. Press one edge of the workpiece against the longi-tudinal fence (14) with the right hand, whilst the flat side lies on the saw bench (7). Slide the workpiece at an even feed rate along the longitudinal fence (14) into the Bandsaw blade (26). Important: Long workpieces must be secured against tipping at the end of the cutting process e.g. with reel off stand etc.

Performing angled cuts

Set saw bench to desired angle. Perform the cut as described under 10. When producing angled cuts, only use the parallel stop to the right of the saw band.

Freehand cuts

One of the most important features of a band saw is the ease with which it can cut curves and radii. • Lower the saw band guide (5) onto the workpiece. Switch on the saw.
Press the workpiece firmly onto the saw bench (7) and slowly slide into the Bandsaw blade 26. In many cases it is helpful to roughly saw curves and corners approximately 6 mm from the line. If it is necessary to saw curves that are too tight for the saw band used, auxiliary cuts must be sawn up to the front face of the curve, so that these fall off as wood waste when the final radius is sawn.

 Executing cuts with the transverse cutting gauge

Set transverse cutting gauge (25) to the desired angle perform the cut .

Electrical connection

The electrical motor installed is connected and ready for operation. The connection complies with the applicable VDE and DIN provisions. The customer‘s mains connection as well as the extension cable used must also comply with these regulations.
Important information
In the event of an overloading the motor will switch itself off. After a cool- down period (time varies) the motor can be switched back on again. Damaged electrical connection cable. The insulation on electrical connection cables is of-ten damaged.

This may have the following causes

• Passage points, where connection cables are passed through windows or doors.
• Kinks where the connection cable has been improperly fastened or routed.
• Places where the connection cables have been cut due to being driven over.
• Insulation damage due to being ripped out of the wall outlet.
• Cracks due to the insulation ageing.
• Such damaged electrical connection cables must not be used and are life-threatening due to the insulation damage.
• Check the electrical connection cables for damage regularly.
• Make sure that the connection cable does not hang on the power network during the inspection.
• Electrical connection cables must comply with the applicable VDE and DIN provisions.
• Only use connection cables with the marking H05VV-F.
• The printing of the type designation on the connection cable is mandatory.

AC motor

The mains voltage must be 220 – 240 V~ 50 Hz. Extension cables up to 25 m long must have a cross-section of 1.5 mm2.Connections and repairs of electrical equipment may only be carried out by an electrician. Please provide the following information in the event of any enquiries

• Type of current for the motor
• Machine data – type plate
• Machine data – type plate

Cleaning, maintenance, and storage

IMPORTANT

Prior to any adjustment, maintenance or service work disconnect the mains power plug.

Cleaning

Keep all safety devices, air vents and the motor housing free of dirt and dust as far as possible. Wipe the equipment with a clean cloth or blow it with compressed air at low pressure. We recommend that you clean the device immediately each time you have finished using it.

Maintenance

There are no parts inside the equipment which re-quire additional maintenance.

Storage

Store the device and its accessories in a dark, dry and frost-proof place that is inaccessible to children. The optimum storage temperature is between 5 and
30˚C. Store the power tool in original packaging. Cover the electrical tool in order to protect it from dust and moisture. Store the operating manual with the electrical tool.

Disposal and recycling

The equipment is supplied in packaging to prevent it from being damaged in transit. The raw materials in this packaging can be reused or recycled. The equipment and its accessories are made of various types of material, such as metal and plastic. Defective components must be disposed of as special waste. Ask your dealer or your local council.
Old devices must not be disposed of with household waste. This symbol indicates that this product must not be disposed of together with domestic waste in compliance with the Directive (2012/19/EU) pertaining to waste electrical and electronic equipment (WEEE). This product must be disposed of at a designated collection point. This can occur, for example, by handing it in at an authorised collecting point for the recycling of waste electrical and electronic equipment. Improper handling of waste equipment may have negative consequences for the environment and human health due to potentially hazardous substances that are often contained in electrical and electronic equipment.
By properly disposing of this product, you are also contributing to the effective use of natural resources. You can obtain information on collection points for waste equipment from your municipal administration, public waste disposal authority, an authorised body for the disposal of waste electrical and electronic equipment or your waste disposal company.

Transport

The machine must only be lifted and transported on its frame or the frame plate. Never lift the machine at the safety devices, the adjusting levers, or the sawing table. During the transport the saw blade protection must be in the lowest position and near the table. Never raise at the table! Unplug the machine from the mains during transport.

Troubleshooting

Housing cover open (limit switch)

| Arrange for inspection of the machine by a specialist. Never repair the motor yourself. Danger!

Check fuses and replace as necessary

Close housing cover exactly

The motor starts up slowly and does not reach operating speed.| Voltage too low, coils damaged, capacitor burnt| Contact the utility provider to check the voltage. Arrange for inspection of the motor by a specialist.

Arrange for replacement of the capacitor by a specialist

Motor makes excessive noise| Coils damaged, motor defective| Arrange for inspection of the motor by a specialist
The motor does not reach its full power.| Circuits in the network are overloaded (lamps other motors, etc.)| Do not use any other equipment or motors on the same circuit
Motor overheats easily.| Overloading of the motor, insufficient cooling of the motor| Avoid overloading the motor while cutting, remove dust from the motor in order to ensure optimal cooling of the motor
Saw cut is rough or wavy| Saw blade dull, tooth shape not appropriate for the material thickness| Re sharpen saw blade and/or use suitable saw blade
Workpiece pulls away and/or splinters| Excessive cutting pressure and/or saw blade not suitable for use| Insert suitable saw blade
Saw blade is not running straight| Guide has been wrongly set

**** Wrong saw blade

| Set the saw blade guide according to the operating instructions

Select a saw blade according to the operating instructions

Burn marks appear on the wood during the cutting work| Blunt saw blade

Wrong saw blade

| Change the saw blade

Select a saw blade according to the operating instructions

Saw blade jams during cutting work| Blunt saw blade

Deposits on the saw blade

Guide has been set poorly

| Change the saw blade

Clean the saw blade

Set the saw blade guide according to the operating instructions

References

• scheppach | scheppach

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