JBC ALE250 Solder Wire Perforation Gale Guide kit Instruction Manual

JBC ALE250 Solder Wire Perforation Gale Guide kit

This manual corresponds to the following references:

• NASE-9C (100V)
• NASE-1C (120V)
• NASE-2C (230V)

Packing List

The following items are included:

Features and Connections

Assembly the Tool Holder

Replacing the Tool Holder

1. Loosen the screw and withdraw the Tool Holder.
2. Insert the new Tool Holder and tighten the screw.

Work Screen

The DDE offers an intuitive user interface which provides quick access to station parameters. Default PIN: 0105

Troubleshooting

Station troubleshooting available on the product page at www.jbctools.com

Advanced Functionalities

• It provides detailed graphics of tip temperature and power delivery in real time during solder joint formation for analysis purposes. This helps you decide how to adjust your process or which tip to use to obtain the best quality soldering.

• Designed to avoid thermal shock when soldering Ceramic Chip components like MLCC, this new and unique feature allows controlling the heating ramp up rate of the tool to gradually increase the temperature of the component through all the phases of the soldering process. Up to 25 fully confi gurable soldering profi les can be stored.

• Get greater quality and control in your production. Manage your whole soldering process remotely in real time. For more information see www.jbctools.com/webmanager.html.

• Export graphics
  Insert a USB flash drive into the USB-A connector to save your soldering process in csv format.

• Station update
  Download the JBC Update File from www.jbctools.com/software.html Insert the USB flash drive with the file downloaded to the station.

System notifications
The following icons will be displayed on the screen’s status bar.

• USB fl ash drive is connected.

• The station is controlled by a PC.

• The station is controlled by a robot.

• Station software update.
  Press INFO to start the process.

• Warning.
  Press INFO for failure description.

• Error.
  Press INFO for failure description, the type of error and how to proceed.

Operation

The JBC Most Efficient Soldering System
This revolutionary technology is able to recover tip temperature extremely quickly. This allows the user to work at a lower temperature. As a result, tip life increases by 5.

Work

Hibernation

1. When the tool is lifted from the holder the tip will heat up to the selected temperature.
2. When the tool is in the holder, the power is cut off and the tool cools down to room temperature.

Tool Menu:

• Set temperature limits
• Set temperature levels
• Set Hibernation delay (from 0 to 60 min or no Hibernation)

Chip Components Rework Process using Tweezers and Pedal
The Adjustable Nano Tweezers is the most effective tool for desoldering chip components but also it facilitates its rapid placement and soldering by using the P-405 pedal connected to the station.

1. Connections
   Connect pedal P-405 to the same port where the Nano Tweezers are connected. In the peripherals menu for the Pedal Activation Mode choose between “pressed” and “released”.

2. Desoldering*
   Lift the tool from the holder, press and hold the pedal to activate the tool and desolder the component. Once the pedal is released the tool enters en Hibernation Mode and cools down.

3. Pad Cleaning
   Clean the pads with the desoldering tool DS360-A. For this operation JBCs Desoldering Station is needed.

4. Solder Paste Dispensing
   Apply the solder paste amount needed to solder the new chip component. The use of JBC’s DPM Solder Paste Dispenser is recommended.

5. Placing
   Do not press the pedal. Use the tool to position the component on the previously tinned pad.
   Note: The inactive tool prevents the component from heating up prematurely.

6. Soldering
   Once in position press and hold the pedal to activate the tool and perform the soldering.

Changing Cartridges
Save time and change cartridges safely without having to switch the station off.

1. Removing
   Place tne cartridge into the extractor slot (1) and pull the handle to remove them (2).

2. Inserting
   Push the cartridge into the handle until the mark”.

3. Aligning
   Use the holes to rotate the cartridges for a proper alignment.

Important
It is essential to insert the cartridges as far as the reference ring for a proper connection.

Compatible Cartridges
The Nano Handle NT115 and the Adjustable Nano Tweezers AN115 work with C115 cartridges. Find the model that best suits your soldering needs on www.ibctools.com 

Changing Grips

1. Inserting
   First, put the slide-on tabs into the new grip, then push the grip with the tabs onto the handle.

2. Removing Tabs
   Hold the grip and pull the tab. Use a pliers if necessary

Changing the Tip Cleaning System

• Press back the tap (1) to remove the Cleaning System 2).
• Remove the drawer from the Splashguard.

Maintenance

Before carrying out maintenance, always switch the device off and disconnect it from the mains. Allow the equipment to cool down.

• Clean the station screen with a glass cleaner or a damp cloth.
• Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts.
• Periodically check that the metal parts of the tool and stand are clean so that the station can detect the tool status.
• Maintain tip surface clean and tinned prior to storage in order to avoid tip oxidation. Rusty and dirty surfaces reduce heat transfer to the solder joint. Periodically check al cables and tubes.
• Replace any defective or damaged pieces. Use original JBC spare parts only.
• Replace a blown fuse as follows:
  • Pull off the fuse holder and remove the fuse. If necessary use a tool to lever it off.
  • Press the new fuse into the fuse holder and replace it in the station.
• Repairs should only be performed by a JBC-authorized technical service.

Safety

It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion

• Do not use the units for any purpose other than soldering or rework. Incorrect use may cause Tire.

• The power cord must be plugged into approved bases. Be sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.

• Do not work on electrically live parts.

• The tool should be placed in the stand when not in use in order to activate the sleep mode. The soldering tip, the metal part of the tool and the stand may still be hot even when the station is
  turned off. Handle with care.

• Do not leave the appliance unattended when it is on.

• Do not cOver the ventilation grills. Heat can cause inflamable products to ignite.

• Avoid the contact of flux with skin or eyes to prevent irritation.

• Be careful with the fumes produced when soldering.

• Keep your workplace clean and tidy. Wear appropriate protective glasses and gloves when working to avoid personal harm.

• Utmost care must be taken with liquid tin waste which can cause burns.

• This appliance can be used by children over the age of eight and also persons with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved. Children must not play with the appliance.

• Maintenance must not be carried out by children unless supervised.

Specifications

NAS
2-Tool Nano Rework Station

• Ref.: NASE-9C 100V 50/60Hz. Input fuse: 0.5A. Output: 8.5V

• Ref.: NASE-1C 120V 50/60Hz. Input fuse: 0.5A. Output: 8.5V

• Ref.: NASE-2C 230V 50/60Hz. Input fuse: 0.2A. Output: 8.5V

• Output Peak Power: 14W per tool

• Temperature Range: 90 – 450 °C /190 – 840 ºF

• Idle Temp. Stability (still air): ±1.5ºC /±3ºF (meets and exceed IPC J-STD-001)

• Temp Accuracy: ±3% (using reference cartridge)

• Temp Adjustment: ±50ºC / ±90ºF (through station menu setting)

• Tip to Ground Voltage/Resistance: Meets and exceed
  ANSI/ESD S20.20-2014 IPC J-STD-001F

• Connections:

• USB-A / USB-B / Pedal connectors RJ12 connector for Robot

• Ambient Operating Temp: 10 – 50 ºC / 50 – 122 ºF

• Control Unit Dimensions: 140 x 170 x 125 mm (L x W x H) 5.51 x 6.69 x 4.92 in

• Total Net Weight: 2.49 kg / 5.49 lb

• Total Package Dimensions/Weight: 280 x 280 x 164 mm/ 11.02 x 11.02 x 6.46 in (L x W x H) 2.99 kg / 6.59 lb

Warranty

JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labor. The warranty does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased. Get 1 extra year of JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase. This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility

References

• Warranty Extension

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