HiKOKI CJ18DA 18V Li-ion Cordless Brushless Jig Saw Instruction Manual

June 5, 2024
HiKOKI

HiKOKI CJ18DA 18V Li-ion Cordless Brushless Jig Saw

GENERAL POWER TOOL SAFETY

WARNING
Read all safety warnings, instructions, illustrations and specifi cations provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fi re and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

  1. Work area safety

    • a) Keep work area clean and well lit.
      Cluttered or dark areas invite accidents.

    • b) Do not operate power tools in explosive atmospheres, such as in the presence of fl ammable liquids, gases or dust.
      Power tools create sparks which may ignite the dust or fumes.

    • c) Keep children and bystanders away while operating a power tool.
      Distractions can cause you to lose control.

  2. Electrical safety

    • a) Power tool plugs must match the outlet.
      Never modify the plug in any way.
      Do not use any adapter plugs with earthed (grounded) power tools.
      Unmodifi ed plugs and matching outlets will reduce risk of electric shock.

    • b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators.
      There is an increased risk of electric shock if your body is earthed or grounded.

    • c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

    • d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
      Damaged or entangled cords increase the risk of electric shock.

    • e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.
      Use of a cord suitable for outdoor use reduces the risk of electric shock.

    • f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.
      Use of an RCD reduces the risk of electric shock.

  3. Personal safety

    • a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the infl uence of drugs, alcohol or medication.
      A moment of inattention while operating power tools may result in serious personal injury.

    • b) Use personal protective equipment. Always wear eye protection.
      Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.

    • c) Prevent unintentional starting. Ensure the switch is in the off position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your fi nger on the switch or energising power tools that have the switch on invites accidents.

    • d) Remove any adjusting key or wrench before turning the power tool on.
      A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

    • e) Do not overreach. Keep proper footing and balance at all times.
      This enables better control of the power tool in unexpected situations.

    • f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts.
      Loose clothes, jewellery or long hair can be caught in moving parts.

    • g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.
      Use of dust collection can reduce dust-related hazards.

    • h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles.
      A careless action can cause severe injury within a fraction of a second.

  4. Power tool use and care

    • a) Do not force the power tool. Use the correct power tool for your application.
      The correct power tool will do the job better and safer at the rate for which it was designed.

    • b) Do not use the power tool if the switch does not turn it on and off .
      Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

    • c) Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

    • d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
      Power tools are dangerous in the hands of untrained users.

    • e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may aff ect the power toolʼs operation.
      If damaged, have the power tool repaired before use.
      Many accidents are caused by poorly maintained power tools.

    • f) Keep cutting tools sharp and clean.
      Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

    • g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.
      Use of the power tool for operations different from those intended could result in a hazardous situation.
      h) Keep handles and grasping surfaces dry, clean and free from oil and grease.
      Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

  5. Service

  6. a) Have your power tool serviced by a qualified repair person using only identical replacement parts.
    This will ensure that the safety of the power tool is maintained.

PRECAUTION
Keep children and infi rm persons away.
When not in use, tools should be stored out of reach of children and infi rm persons.

CORDLESS RECIPROCATING SAW

SAFETY WARNINGS

  1. Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring.
    Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

  2. Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the workpiece by hand or against your body leaves it unstable and may lead to loss of control.

ADDITIONAL SAFETY WARNINGS

  1. Always charge the battery at a temperature of 0oC –40oC. A temperature of less than 0oC will result in over charging which is dangerous. The battery cannot be charged at a temperature higher than 40oC.
    The most suitable temperature for charging is that of 20oC – 25oC.

  2. Do not use the charger continuously.
    When one charging is completed, leave the charger for about 15 minutes before the next charging of battery.

  3. Do not allow foreign matter to enter the hole for connecting the rechargeable battery.

  4. Never disassemble the rechargeable battery and charger.

  5. Never short-circuit the rechargeable battery. Shortcircuiting the battery will cause a great electric current and overheat. It results in burn or damage to the battery.

  6. Do not dispose of the battery in fi re. If the battery is burnt, it may explode.

  7. Bring the battery to the shop from which it was purchased as soon as the post-charging battery life becomes too short for practical use. Do not dispose of the exhausted battery.

  8. Do not insert object into the air ventilation slots of the charger. Inserting metal objects or inflammables into the charger air ventilation slots will result in electrical shock hazard or damaged charger.

  9. When using this unit continuously, the unit may overheat, leading to damage in the motor and switch. Therefore, whenever the housing becomes hot, give the blade a break for a while.

  10. If the machine is used continuously at low speed, an extra load is applied to the motor which can result in motor seizure. Always operate the power tool so that the blade is not caught by the material during operation. Always adjust the blade speed to enable smooth cutting.

  11. Preparing and checking the work environment. Make sure that the work site meets all the conditions laid forth in the precautions.

  12. Make sure that the battery is installed firmly. If it is at all loose it could come off and cause an accident.

  13. Dust produced in operation
    The dust produced in normal operation may affect the operator’s health. Either of following way is recommended.

    • a) Wear a dust mask
    • b) Use external dust collection equipment
      (optional accessories) (Fig. 20)
      When using the external dust collection equipment, connect the adapter with the hose from external dust collection equipment.
  14. During use, do not touch the metal portion of the tool.

  15. Changing blades

    • Be sure to switch power OFF and disconnect the battery from the body when changing blades.
    • Do not open the lever when plunger is moving. (Fig. 4)
    • Confi rm the protrusions of blade inserted to the blade holder surely. (Fig. 4)
    • Confi rm the blade located between the groove of roller.(Fig. 4)
  16. Always make sure to push in the lock off button to the locked position when not using.

  17. Using the splinter guard when cutting wood materials will reduce splintering of cut surfaces.
    Insert the splinter guard in the space on the base, and push it completely.

  18. In order to prevent blade dislodging, damage or excessive wear on the plunger, please make sure to have surface of the base plate attached to the work piece while sawing.

  19. At low speed do not cut a wood with a thickness of more than 10 mm or metal with a thickness of more than 1 mm.

  20. To ensure accurate cutting when using the guide (Fig. 15), always set the orbital position to “0”.

  21. When sawing a small circular arc, reduce the feeding speed of the machine. If the machine is fed too fast, it could cause the blade to break.

  22. Circular cutting must be done with the blade approximately vertical to the bottom surface of the base.

  23. Angular cutting can not be done when adopting dust collector.

  24. Connecting with cleaner (sold separately)

  25. By connecting with cleaner through dust collector and adapter (sold separately), most of dust can be collected. When cutting metallic materials, use an appropriate cutting fl uid (spindle oil, soapy water, etc.) to prolong the bladeʼs service life. (Fig. 16) And cut the material at medium speed.

  26. When cutting a window hole in materials other than lumber, initially bore a hole with a drill or similar tool from which to start cutting. (Fig. 17)

  27. Do not fi x and secure the switch lock. Besides, keep your finger off the switch trigger when the tool is being carried around. Otherwise, the main body switch can be inadvertently turned ON, resulting in unexpected accidents.

  28. Do not expose directly your eye to the light by looking into the light.
    If your eye is continuously exposed to the light, your eye will be hurt.

  29. Never touch moving parts.
    Never place your hands, fi ngers or other body parts near the tool’s moving parts.

  30. Never operate without all guards in place.
    Never operate this tool without all guards or safety features in place and in proper working order. If maintenance or servicing requires the removal of a guard or safety feature, be sure to replace the guard or safety feature before resuming operation of the tool.

  31. NEVER leave tool running unattended. Turn power off . Don’t leave tool until it comes to a complete stop.

  32. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.
    Jig saw create sparks which may ignite the dust or fumes.

  33. The power tool is equipped with a temperature protection circuit to protect the motor. Continuous work may cause the temperature of the unit to rise, activating the temperature protection circuit and automatically stopping operation. If this happens, allow the power tool to cool before resuming use.

  34. Do not give a strong shock to the switch panel or break it. It may lead to a trouble.

  35. Do not use the product if the tool or the battery terminals (battery mount) are deformed.
    Installing the battery could cause a short circuit that could result in smoke emission or ignition.

  36. Keep the tool’s terminals (battery mount) free of swarf and dust.

    • Prior to use, make sure that swarf and dust have not collected in the area of the terminals.
    • During use, try to avoid swarf or dust on the tool from falling on the battery.
    • When suspending operation or after use, do not leave the tool in an area where it may be exposed to falling swarf or dust.
      Doing so could cause a short circuit that could result in smoke emission or ignition.

CAUTION ON LITHIUM-ION BATTERY

To extend the lifetime, the lithium-ion battery equips with the protection function to stop the output.
In the cases of 1 to 3 described below, when using this product, even if you are pulling the switch, the motor may stop. This is not the trouble but the result of protection function.

  1. When the battery power remaining runs out, the motor stops.
    In such a case, charge it up immediately.

  2. If the tool is overloaded, the motor may stop. In this case, release the switch of tool and eliminate causes of overloading. After that, you can use it again.

  3. If the battery is overheated under overload work, the battery power may stop.
    In this case, stop using the battery and let the battery cool. After that, you can use it again.

Furthermore, please heed the following warning and caution.

WARNING
In order to prevent any battery leakage, heat generation, smoke emission, explosion and ignition beforehand, please be sure to heed the following precautions.

  1. Make sure that swarf and dust do not collect on the battery.
    • During work make sure that swarf and dust do not fall on the battery.
    • Make sure that any swarf and dust falling on the power tool during work do not collect on the battery.
    • Do not store an unused battery in a location exposed to swarf and dust.
    • Before storing a battery, remove any swarf and dust that may adhere to it and do not store it together with metal parts (screws, nails, etc.).
  2. Do not pierce battery with a sharp object such as a nail, strike with a hammer, step on, throw or subject the battery to severe physical shock.
  3. Do not use an apparently damaged or deformed battery.
  4. Do not use the battery in reverse polarity.
  5. Do not connect directly to an electrical outlets or car cigarette lighter sockets.
  6. Do not use the battery for a purpose other than those specified.
  7. If the battery charging fails to complete even when a specifi ed recharging time has elapsed, immediately stop further recharging.
  8. Do not put or subject the battery to high temperatures or high pressure such as into a microwave oven, dryer, or high pressure container.
  9. Keep away from fi re immediately when leakage or foul odor are detected.
  10. Do not use in a location where strong static electricity generates.
  11. If there is battery leakage, foul odor, heat generated, discolored or deformed, or in any way appears abnormal during use, recharging or storage, immediately remove it from the equipment or battery charger, and stop use.
    12. Do not immerse the battery or allow any fl uids to fl ow inside. Conductive liquid ingress, such as water, can cause damage resulting in fi re or explosion. Store your battery in a cool, dry place, away from combustible and fl ammable items. Corrosive gas atmospheres must be avoided.

CAUTION

  1. If liquid leaking from the battery gets into your eyes, do not rub your eyes and wash them well with fresh clean water such as tap water and contact a doctor immediately.
    If left untreated, the liquid may cause eye-problems.

  2. If liquid leaks onto your skin or clothes, wash well with clean water such as tap water immediately.
    There is a possibility that this can cause skin irritation.

  3. If you fi nd rust, foul odor, overheating, discolor, deformation, and/or other irregularities when using the battery for the fi rst time, do not use and return it to your supplier or vendor.

WARNING
If a conductive foreign matter enters in the terminal of lithium ion battery, the battery may be shorted, causing fi re. When storing the lithium ion battery, obey surely the rules of following contents.

  • Do not place conductive debris, nail and wires such as iron wire and copper wire in the storage case.
  • To prevent shorting from occurring, load the battery in the tool or insert securely the battery cover for storing until the ventilator is not seen.

REGARDING LITHIUM-ION BATTERY TRANSPORTATION

When transporting a lithium-ion battery, please observe the following precautions.
WARNING
Notify the transporting company that a package contains a lithium-ion battery, inform the company of its power output and follow the instructions of the transportation company when arranging transport.

  • Lithium-ion batteries that exceed a power output of 100 Wh are considered to be in the freight classifi cation of Dangerous Goods and will require special application procedures.
  • For transportation abroad, you must comply with international law and the rules and regulations of the destination country.
  • If the BSL36B18 is installed in the power tool, the power output will exceed 100 Wh and the unit will be classifi ed as Dangerous Goods for freight classifi cation.

NAMES OF PARTS (Fig. 1 – Fig. 20)

HiKOKI-CJ18DA-18V-Li-ion-Cordless-Brushless-Jig-Saw-
fig4 HiKOKI-CJ18DA-18V-Li-ion-Cordless-
Brushless-Jig-Saw-fig5 HiKOKI-
CJ18DA-18V-Li-ion-Cordless-Brushless-Jig-Saw-fig6 HiKOKI-CJ18DA-18V-Li-ion-Cordless-Brushless-Jig-Saw-
fig7 HiKOKI-CJ18DA-18V-Li-ion-Cordless-
Brushless-Jig-Saw-fig8 HiKOKI-
CJ18DA-18V-Li-ion-Cordless-Brushless-Jig-Saw-fig9 HiKOKI-CJ18DA-18V-Li-ion-Cordless-Brushless-Jig-Saw-
fig10 HiKOKI-CJ18DA-18V-Li-ion-Cordless-
Brushless-Jig-Saw-fig11 HiKOKI-
CJ18DA-18V-Li-ion-Cordless-Brushless-Jig-Saw-fig12 HiKOKI-CJ18DA-18V-Li-ion-Cordless-Brushless-Jig-Saw-
fig13

| Switch| | Name plate
---|---|---|---
| Lock-off button| | Switch panel
| LED light| | Remaining battery indicator switch
| Lever| | Remaining battery indicator lamp
| Blade|  | Latch
| Guide roller|  | Pilot lamp
| Change knob|  | Plunger
| Base plate|  | Blade holder
| Base|  | Base bolt
| Hexagonal bar wrench|  | Splinter guard
| Motor| | Sub base

(optional accessories)

| Battery| | Screw
| Handle| | Guide

(optional accessories)

**** Wood screw / Nail **** Scale
**** Oiler **** Dust collector (optional accessories)
**** ▽ mark **** Notch
**** Semi-circular part **** Adapter

(optional accessories)

SYMBOLS

WARNING
The following show symbols used for the machine. Be sure that you understand their meaning before use.HiKOKI-CJ18DA-18V-Li-ion-Cordless-Brushless-Jig-
Saw-fig2

STANDARD ACCESSORIES

In addition to the main unit (1 unit), the package contains the accessories listed on page 219.
Standard accessories are subject to change without notice.

APPLICATIONS

  • Cutting various lumber and pocket cutting
  • Cutting mild steel plate, aluminum plate, and copper plate
  • Cutting synthetic resins, such as phenol resin and vinyl chloride
  • Cutting thin and soft construction materials
  • Cutting stainless steel plate (with No. 97 blade)

SPECIFICATIONS

Model CJ18DA
Voltage 18 V
Max. cutting depth Wood 135 mm Mild steel 10 mm

Stainless steel 2.5 mm

No-Load Speed| 0 – 2500 min–1
Stroke| 26 mm
Min. cutting radius| 25 mm
Weight*| 2.5 kg (BSL1850C)

2.9 kg (BSL36B18)

  • According to EPTA-Procedure 01/2014
    Depending on attached battery. The heaviest weight is measured with BSL36B18.

NOTE
Due to HiKOKI’s continuing program of research and development, the specifi cations herein are subject to change without prior notice.

CHARGING

Before using the power tool, charge the battery as follows.

  1. Connect the charger’s power cord to the receptacle. When connecting the plug of the charger to a receptacle, the pilot lamp will blink in red (At 1-second intervals).

  2. Insert the battery into the charger.
    Firmly insert the battery into the charger as shown in Fig. 3.

  3. Charging
    When inserting a battery in the charger, the pilot lamp will light up continuously in red.
    When the battery becomes fully recharged, the pilot lamp will blink in red (At 1-second intervals). (See Table 1)

  4. Pilot lamp indication
    The indications of the pilot lamp will be as shown in Table 1, according to the condition of the charger or the rechargeable battery.
    Table 1HiKOKI-CJ18DA-18V-Li-ion-Cordless-Brushless-Jig-Saw-
fig3

  5. Regarding the temperatures and charging time of the rechargeable battery The temperatures and charging time will become as shown in Table 2.
    Table 2****  | Charger| UC18YFSL|
    ---|---|---|---
    Battery|
    Charging voltage| V| 14.4V| 18V
    Type of battery| Li-ion
    Temperatures at which the battery can be| 0oC – 50oC
    recharged
    Charging time for battery capacity, approx.|
    (At 20oC)
    1.5 Ah| min.| 22 (4 cells)| 22 (5 cells)
    2.0 Ah| min.| 30 (4 cells)| 30 (5 cells)
    2.5 Ah| min.| 35 (4 cells)| 35 (5 cells)
    3.0 Ah| min.| 45 (8 cells/4 cells)| 45 (10 cells/5 cells)
    4.0 Ah| min.| 60 (8 cells)| 60 (10 cells)
    5.0 Ah| min.| 75 (8 cells)| 75 (10 cells)
    6.0 Ah| min.| 90 (8 cells)| 90 (10 cells)
    8.0 Ah| min.| –| 120 (10 cells)

NOTE
The recharging time may vary according to the ambient temperature and power source voltage.

  1. Disconnect the charger’s power cord from the receptacle.
  2. Hold the charger fi rmly and pull out the battery.
    NOTE
    Be sure to pull out the battery from the charger after use, and then keep it.
    Regarding electric discharge in case of new batteries, etc.
    As the internal chemical substance of new batteries and batteries that have not been used for an extended period is not activated, the electric discharge might be low when using them the fi rst and second time. This is a temporary phenomenon, and normal time required for recharging will be restored by recharging the batteries 2 – 3 times.

How to make the batteries perform longer.

  1. Recharge the batteries before they become completely exhausted.
    When you feel that the power of the tool becomes weaker, stop using the tool and recharge its battery. If you continue to use the tool and exhaust the electric current, the battery may be damaged and its life will become shorter.

  2. Avoid recharging at high temperatures.
    A rechargeable battery will be hot immediately after use. If such a battery is recharged immediately after use, its internal chemical substance will deteriorate, and the battery life will be shortened. Leave the battery and recharge it after it has cooled for a while.
    CAUTION

    • If the battery is charged while it is heated because it has been left for a long time in a location subject to direct sunlight or because the battery has just been used, the pilot lamp of the charger lights for 1 second, does not
      light for 0.5 seconds (off for 0.5 seconds). In such a case, fi rst let the battery cool, then start charging.

    • When the pilot lamp fl ickers (at 0.2-second intervals), check for and take out any foreign objects in the charger’s battery connector. If there are no foreign objects, it is probable that the battery or charger is malfunctioning. Take it to your authorized Service Center.

    • Since the built-in micro computer takes about 3 seconds to confi rm that the battery being charged with UC18YFSL is taken out, wait for a minimum of 3 seconds before reinserting it to continue charging. If the battery is reinserted within 3 seconds, the battery may not be properly charged.

MOUNTING AND OPERATION

Action Figure Page
Removing and inserting the battery 2 2
Charging 3 2
Changing blades 4 2
Adjusting the orbital operation 5 3
Splinter guard 6 3
Sub base*1 (sold separately) 7 4
Base plate replacement 8 4
Housing the hexagonal bar wrench 9 4
Switch operation 10 4
How to use the LED light*2 11 5
Remaining battery indicator 12 5
Mounting the guide (sold separately) 13 5
Rectilinear cutting 14 5
Cutting a circle or a circular arc 15 5
Cutting metallic materials 16 6
Pocket cutting 17 6
Angular cutting 18 6
Concerning cutting of stainless steel plates 19 7
Connecting with cleaner (sold separately) 20 7
Selecting accessories 220
  1. Sub base
    NOTE
    When the sub base is attached, the blade’s protrusion from the material being cut will be reduced by 3 mm. When the blade has been moved down to the lowest point, check to make sure that it is protruding from the material.

  2. How to use the LED light
    NOTE
    To prevent the battery power consumption, turn off the LED light frequently. The light goes out after the switch is released.

SELECTION OF BLADES

Accessory blades
To ensure maximum operating efficiency and results, it is very important to select the appropriate blade best suited to
the type and thickness of the material to be cut. The blade number is engraved in the vicinity of the mounting portion of each blade. Select appropriate blades by referring to Table 3.

MAINTENANCE AND INSPECTION

CAUTION
Be sure to turn off the switch and remove the battery before maintenance and inspection

  1. Inspecting the blade
    Continued use of a dull or damaged blade will result in reduced cutting e fficiency and may cause overloading of the motor. Replace the blade with a new one as soon as excessive abrasion is noted.

  2. Inspecting the mounting screws
    Regularly inspect all mounting screws and ensure that they are properly tightened. Should any of the screws be loose, retighten them immediately. Failure to do so could result in serious hazard.

  3. Maintenance of the motor
    The motor unit winding is the very “heart” of the power tool. Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.

  4. Inspection of terminals (tool and battery)
    Check to make sure that swarf and dust have not collected on the terminals.
    On occasion check prior, during and after operation.
    CAUTION
    Remove any swarf or dust which may have collected on the terminals.
    Failure to do so may result in malfunction.

  5. Cleaning on the outside
    When the power tool is stained, wipe with a soft dry cloth or a cloth moistened with soapy water. Do not use chloric solvents, gasoline or paint thinner, for they melt plastics.

  6. Storage
    Store the power tool in a place in which the temperature is less than 40°C and out of reach of children.
    Storing lithium-ion batteries.
    Make sure the lithium-ion batteries have been fully charged before storing them.
    Prolonged storage (3 months or more) of batteries with a low charge may result in performance deterioration, signifi cantly reducing battery usage time or rendering the batteries incapable of holding a charge.
    However, signifi cantly reduced battery usage time may be recovered by repeatedly charging and using the batteries two to fi ve times.
    If the battery usage time is extremely short despite repeated charging and use, consider the batteries dead and purchase new batteries.

CAUTION
In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.

Important notice on the batteries for the HiKOKI cordless power tools
Please always use one of our designated genuine batteries. We cannot guarantee the safety and performance of our cordless power tool when used with batteries other than these designated by us, or when the battery is disassembled and modifi ed (such as disassembly and replacement of cells or other internal parts).

GUARANTEE

We guarantee HiKOKI power tools in accordance with statutory/country specifi c regulation. This guarantee does not cover defects or damage due to misuse, abuse, or normal wear and tear. In case of complaint, please send the power tool, undismantled, with the GUARANTEE CERTIFICATE found at the end of this Handling instruction, to a HiKOKI Authorized Service Center.

Information concerning airborne noise and vibration The measured values were determined according to EN62841 and declared in accordance with ISO 4871.
Measured A-weighted sound power level: 96 dB (A) Measured A-weighted sound pressure level: 85 dB (A) Uncertainty K: 5 dB (A)
Wear hearing protection.
Vibration total values (triax vector sum) determined according to EN62841.
Cutting boards:
Vibration emission value ah, B = 7.5 m/s2
Uncertainty K = 1.5 m/s2
Cutting sheet metal:
Vibration emission value ah, M = 5.0 m/s2
Uncertainty K = 1.5 m/s2

The declared vibration total value has been measured in accordance with a standard test method and may be used for comparing one tool with another.
It may also be used in a preliminary assessment of exposure.

WARNING

  • The vibration emission during actual use of the power tool can diff er from the declared total value depending in the ways in which the tool is used.
  • Identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).

NOTE
Due to HiKOKI’s continuing program of research and development, the specifi cations herein are subject to change without prior notice.

Table 3 List of appropriate blades


Material to be cut

| Blade




Material quality

| No. 1

(Super long)

| No. 11| No. 12| No. 15| No. 16| No. 21| No. 22| No. 41| No. 97
---|---|---|---|---|---|---|---|---|---|---
Thickness of material (mm)
Lumber| General lumber| Below 135| 10 – 55| Below 20|  |  | 10 – 55| 5 – 40| 10 – 65|
Plywood|  | 5 – 30| Below 10|  |  | 5 – 30| 3 – 20|  |


Iron plate

| Mild steel plate|  |  |  | 3 – 6| Below 3|  |  |  | 2 – 5
Stainless steel plate|  |  |  |  |  |  |  |  | 1.5 – 2.5


Nonferrous metal

| Aluminium copper, brass|  |  |  | 3 – 12| Below 3|  |  |  | Below 5
Aluminium sash|  |  |  | Height up to 25|  |  |  |  | Height up to 25



Plastics

| Phenol resin, melamine, resin, etc.|  |  |  | 5 – 20| Below 6| 5 – 15| Below 6|  | 5 – 15
Vinyl chloride, acryl resin, etc.|  | 5 – 30| Below 10| 5 – 20| Below 5| 5 – 30| 3 – 20|  | 5 – 15
Foamed polyethylene, foamed styrol|  | 10 – 55| 3 – 25| 5 – 25| 3 – 25| 10 – 55| 3 – 40|  | 5 – 25


Pulp

| Card board, corrugated paper|  | 10 – 55| 3 – 25|  |  | 10 – 55| 3 – 40|  |
Hardboard|  |  |  | 3 – 25| Below 6|  |  |  | 3 – 25
Fiberboard|  |  |  |  | Below 6|  |  |  |

NOTE
The minimum cutting radius of No. 1 (Super long), No. 21, No. 22 and No. 41 blades is 100 mm.

TROUBLESHOOTING

Use the inspections in the table below if the tool does not operate normally. If this does not remedy the problem, consult your dealer or the HiKOKI Authorized Service Center.

Symptom Possible cause Remedy
Tool doesn’t run No remaining battery power Charge the battery.
Battery isn’t fully installed. Push the battery in until you hear a click.
Tool suddenly stopped Tool was overburdened Get rid of the problem causing

the overburden.
During operation, lighten the applied pressure.
Battery overheated| Allow the tool and battery to thoroughly cool.
Blade

– can’t be attached

– fall off

| The shape of the attachment portion doesn’t match| Use the appropriate blade (See “Selecting accessories”)
The lever is open.| Close the lever.
There is foreign matter inside the blade holder.| Remove the foreign matter.
Switch can’t be pulled| Lock-off button is pushed in.| Release the Lock-off button.
An abnormal high-pitched noise occurs when the trigger switch is pulled.| The trigger switch is being pulled only slightly.| This is not a malfunction.

It does not occur if the trigger switch is pulled more fully.

Blade wears out too quickly.| Proper machine oil not used when cutting metallic materials| Use machine oil (turbine oil, etc.)
Too much applied pressure during operation| During operation, lighten the applied pressure.
Unable to properly cut.| Blade is inappropriate for the quality and thickness of the material to be cut| Use the proper blade

(See “Selecting accessories”)

Speed and orbital position are inappropriate for the quality and thickness of the material to be cut| Set the appropriate speed and orbital position

(See “Mounting and operation” Fig. 14 – 19 on page 13.)

Blade is worn, degraded or damaged| Replace with a new blade.

GUARANTEE CERTIFICATE

  1. Model No.
  2. Serial No.
  3. Date of Purchase
  4. Customer Name and Address
  5. Dealer Name and Address
    (Please stamp dealer name and address)

Hikoki Power Tools Deutschland GmbH
Siemensring 34, 47877 willich, Germany
Tel: +49 2154 49930
Fax: +49 2154 499350
URL: http://www.hikoki-powertools.de
Hikoki Power Tools Netherlands B.V.
Brabanthaven 11, 3433 PJ Nieuwegein, The Netherlands Tel: +31 30 6084040
Fax: +31 30 6067266
URL: http://www.hikoki-powertools.nl
Hikoki Power Tools (U.K.) Ltd.
Precedent Drive, Rooksley, Milton Keynes, MK 13, 8PJ, United Kingdom
Tel: +44 1908 660663
Fax: +44 1908 606642
URL: http://www.hikoki-powertools.uk
Hikoki Power Tools France S.A.S.
Parc de l’Eglantier 22, rue des Cerisiers, Lisses-C.E. 1541, 91015 EVRY CEDEX, France
Tel: +33 1 69474949
Fax: +33 1 60861416
URL: http://www.hikoki-powertools.fr
Hikoki Power Tools Belgium N.V./S.A.
Koningin Astridlaan 51, B-1780 Wemmel, Belgium
Tel: +32 2 460 1720
Fax: +32 2 460 2542
URL http://www.hikoki-powertools.be
Hikoki Power Tools Italia S.p.A
Via Piave 35, 36077, Altavilla Vicentina (VI), Italy
Tel: +39 0444 548111
Fax: +39 0444 548110
URL: http://www.hikoki-powertools.it
Hikoki Power Tools lbérica, S.A.
C/ Puigbarral, 26-28, Pol. Ind. Can Petit, 08227 Terrassa (Barcelona), Spain
Tel: +34 93 735 6722
Fax: +34 93 735 7442
URL: http://www.hikoki-powertools.es
Hikoki Power Tools Österreich GmbH
IndustrieZentrum NÖ –Süd, Straße 7, Obj. 58/A6 2355 Wiener Neudorf, Austria
Tel: +43 2236 64673/5
Fax: +43 2236 63373
URL: http://www.hikoki-powertools.at
Hikoki Power Tools Norway AS
Kjeller Vest 7, N-2007 Kjeller, Norway
Tel: (+47) 6692 6600
Fax: (+47) 6692 6650
URL: http://www.hikoki-powertools.de
Hikoki Power Tools Sweden AB
Rotebergsvagen 2B SE-192 78 Sollentuna, Sweden
Tel: (+46) 8 598 999 00
Fax: (+46) 8 598 999 40
URL: http://www.hikoki-powertools.se
Hikoki Power Tools Denmark A/S
Lillebaeltsvej 90, 6715 Esbjerg N, Denmark
Tel: (+45) 75 14 32 00
Fax: (+45) 75 14 36 66
URL: http://www.hikoki-powertools.dk
Hikoki Power Tools Finland Oy
Tupalankatu 9, 15680 Lahti, Finland
Tel: (+358) 20 7431 530
Fax: (+358) 20 7431 531
URL: http://www.hikoki-powertools.fi
Hikoki Power Tools Hungary Kft.
1106 Bogáncsvirág u.5-7, Budapest, Hungary
Tel: +36 1 2643433
Fax: +36 1 2643429
URL: http://www.hikoki-powertools.hu
Hikoki Power Tools Polska Sp. z o. o.
ul. Gierdziejewskiego 1
02-495 Warszawa, Poland
Tel: +48 22 863 33 78
Fax: +48 22 863 33 82
URL: http://www.hikoki-narzedzia.pl
Hikoki Power Tools Czech s.r.o.
Modřická 205, 664 48 Moravany, Czech Republic
Tel: +420 547 422 660
Fax: +420 547 213 588
URL: http://www.hikoki-powertools.cz
Hikoki Power Tools Romania S.R.L.
Ring Road, No. 66, Mustang Traco Warehouses, Warehouse No.1, Pantelimon City, 077145, Ilfov County, Romania
Tel: +40 371 135 109
Fax: +40 372 899 765
URL: http://www.hikoki-powertools.ro

EC DECLARATION OF CONFORMITY

We declare under our sole responsibility that Reciprocating Saw, identifi ed by type and specifi c identifi cation code 1), is in conformity with all relevant requirements of the directives 2) and standards 3). Technical fi le at 4) – See below.
The European Standard Manager at the representative offi ce in Europe is authorized to compile the technical fi le.
The declaration is applicable to the product affi xed CE marking.

  1. CR13V2 C338589S

  2. 2006/42/EC, 2014/30/EU, 2011/65/EU

  3. EN62841-1:2015
    EN62841-2-11:2016+A1:2020
    EN55014-1:2006+A1:2009+A2:2011
    EN55014-2:1997+A1:2001+A2:2008
    EN61000-3-2:2014
    EN61000-3-3:2013

  4. Representative offi ce in Europe

Hikoki Power Tools Deutschland GmbH
Siemensring 34, 47877 Willich, Germany
Head offi ce in Japan
Koki Holdings Co., Ltd.
Shinagawa Intercity Tower A, 15-1, Konan 2-chome,
Minato-ku, Tokyo, Japan

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