makita KP0800 82mm 620W Planer Instruction Manual

KP0800 82mm 620W Planer
Instruction Manual

Explanation of general view

1-1. Pointer
1-2. Knob
2-1. Lock button or Lock-off button
2-2. Switch trigger
3-1. Planer blade
3-2. Rear base
3-3. Foot
4-1. Socket wrench
4-2. Bolt
5-1. Bolt
5-2. Drum
5-3. Planer blade
5-4. Drum cover
5-5. Adjusting plate
6-1. Inside edge of gauge plate
6-2. Blade edge
6-3. Planer blade
6-4. Adjusting plate
6-5. Screws
6-6. Heel
6-7. The back side of the gauge base
6-8. Gauge plate| 6-9. Gauge base
7-1. Socket wrench
7-2. Bolt
8-1. Pan head screw
8-2. Adjusting plate
8-3. Planer blade locating lugs
8-4. Gauge plate
8-5. The heel of the adjusting plate
8-6. Set plate
8-7. Inside flank of gauge plate
8-8. Gauge base
8-9. The back side of the gauge base
8-10. Mini planer blade
9-1. Mini planer blade
9-2. Groove
9-3. Set plate
9-4. Hex. flange head bolt
9-5. Drum cover
9-6. Drum
9-7. Adjusting plate
10-1. Dust bag
10-2. Nozzle| 11-1. Fastener
13-1. Elbow
13-2. Nozzle
14-1. Start
14-2. End
16-1. Blade edge
16-2. Cutting line
17-1. Screw
17-2. Edge fence (Accessory)
22-1. Sharpening holder
23-1. Wing nut
23-2. Blade (A)
23-3. Blade (B)
23-4. Side (D)
23-5. Side (C)
25-1. Limit mark
26-1. Chip cover
26-2. Screwdriver
27-1. Nozzle
27-2. Screwdriver
28-1. Brush holder cap
28-2. Screwdriver
---|---|---

SPECIFICATIONS

• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Specifications may differ from country to country.
• Weight according to EPTA-Procedure 01/2003

Intended use
The tool is intended for planning wood.
Power supply
The tool should be connected only to a power supply of the same voltage as indicated on the nameplate, and can only be operated on a single-phase AC supply. They are double-insulated in accordance with European Standard and can, therefore, also be used from sockets without earth wire.
For European countries only
Noise
The typical A-weighted noise level is determined according to EN60745:
Sound pressure level (LPA): 88 dB(A)
Sound power level (LWA): 99 dB(A)
Uncertainty (K) : 3 dB(A)
Wear ear protection
Vibration
The vibration total value (tri-axial vector sum) determined according to EN60745:
Work mode: planing softwood
Vibration emission (ah) : 2.5 m/s²
Uncertainty (K) : 1.5 m/s²
EC Declaration of Conformity
We Makita Corporation as the responsible manufacturer declares that the following Makita machine(s):
Designation of Machine: Planer
Model No./ Type: KP0800 are of series production and
Conforms to the following European Directives:
98/37/EC until 28th December 2009 and then with 2006/42/EC from 29th December 2009
And are manufactured in accordance with the following standards or standardized documents: EN60745
The technical documentation is kept by our authorized representative in Europe who is:
Makita International Europe Ltd,
Michigan, Drive, Tongwell,
Milton Keynes, MK15 8JD, England
10th February 2009

Tomoyasu Kato
Director
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi, JAPAN

PLANER SAFETY WARNINGS

1. Wait for the cutter to stop before setting the tool down. An exposed cutter may engage the surface leading to possible loss of control and serious injury.
2. Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.
3. Rags, cloth, cord, string, and the like should never be left around the work area.
4. Avoid cutting nails. Inspect and remove all nails from the workpiece before operation.
5. Use only sharp blades. Handle the blades very carefully.
6. Be sure the blade installation bolts are securely tightened before operation.
7. Hold the tool firmly with both hands.
8. Keep hands away from rotating parts.
9. Before using the tool on an actual workpiece, let it run for a while. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced blade.
10. Make sure the blade is not contacting the workpiece before the switch is turned on.
11. Wait until the blade attains full speed before cutting.
12. Always switch off and wait for the blades to come to a complete stop before any adjusting.
13. Never stick your finger into the chip chute. The chute may jam when cutting damp wood. Clean out chips with a stick.
14. Do not leave the tool running. Operate the tool only when hand-held.
15. Always change both blades or covers on the drum, otherwise, the resulting imbalance will cause vibration and shorten tool life.
16. Use only Makita blades specified in this manual.
17. Always use the correct dust mask/respirator for the material and application you are working with.

SAVE THESE INSTRUCTIONS.
WARNING:
DO NOT let comfort or familiarity with the product (gained from repeated use) replace strict adherence to safety rules for the subject product.
MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

FUNCTIONAL DESCRIPTION

**CAUTION:**

• Always be sure that the tool is switched off and unplugged before adjusting or checking the function on the tool.

Adjusting the depth of cut
Fig.1
The depth of cut may be adjusted by simply turning the knob on the front of the tool so that the pointer points to the desired depth of cut.
Switch action
Fig.2
**CAUTION:**

• Before plugging in the tool, always check to see that the switch trigger actuates properly and returns to the “OFF” position when released.

For a tool with a lock button
**CAUTION:**

• The switch can be locked in the “ON” position for ease of operator comfort during extended use. Apply caution when locking the tool in the “ON” position and maintain a firm grasp on the tool.

To start the tool, simply pull the switch trigger. Release the switch trigger to stop.
For continuous operation, pull the switch trigger and then push the lock button.
To stop the tool from the locked position, pull the switch trigger fully, then release it.
For a tool with a lock-off button
To prevent the switch trigger from being accidentally pulled, a lock-off button is provided.
To start the tool, depress the lock-off button and pull the switch trigger. Release the switch trigger to stop.
Foot
Fig.3
After a cutting operation, raise the back side of the tool and a foot comes under the level of the rear base. This prevents the tool blades to be damaged.

ASSEMBLY

**CAUTION:**

• Always be sure that the tool is switched off and unplugged before carrying out any work on the tool.

Removing or installing planer blades
**CAUTION:**

• Tighten the blade installation bolts carefully when attaching the blades to the tool. A loose installation bolt can be dangerous. Always check to see if they are tightened securely.
• Handle the blades very carefully. Use gloves or rags to protect your fingers or hands when removing or installing the blades.
• Use only the Makita wrench provided to remove or install the blades. Failure to do so may result in overtightening or insufficient tightening of the installation bolts. This could cause an injury.

For tools with conventional planer blades
Fig.4
Fig.5
Fig.6
To remove the blades on the drum, unscrew the installation bolts with the socket wrench. The drum cover comes off together with the blades.
To install the blades, first clean out all chips or foreign matter adhering to the drum or blades. Use blades of the same dimensions and weight, or drum oscillation/vibration will result, causing poor planning action and, eventually, tool breakdown.
Place the blade on the gauge base so that the blade edge is perfectly flush with the inside edge of the gauge plate. Place the adjusting plate on the blade, then simply press in the heel of the adjusting plate flush with the back side of the gauge base and tighten two screws on the adjusting plate. Now slip the heel of the adjusting plate into the drum groove, then fit the drum cover on it.
Tighten all the installation bolts evenly and alternately with the socket wrench.
Repeat the above procedures for the other blade.
For tools with mini planer blades
Fig.7

1. Remove the existing blade, if the tool has been in use, carefully clean the drum surfaces and the drum cover. To remove the blades on the drum, unscrew the three installation bolts with the socket wrench. The drum cover comes off together with the blades.
   Fig.8

2. To install the blades, loosely attach the adjusting plate to the set plate with the pan head screws and set the mini planer blade on the gauge base so that the cutting edge of the blade is perfectly flush with the inside flank of the gauge plate.

3. Set the adjusting plate/set plate on the gauge base so that the planer blade locating lugs on the set plate rest in the mini planer blade groove, then press in the heel of the adjusting plate flush with the back side of the gauge base and tighten the pan head screws.

4. It is important that the blade sits flush with the inside flank of the gauge plate, the planer blade locating lugs sit in the blade groove and the heel of the adjusting plate is flush with the back side of the gauge base. Check this alignment carefully to ensure uniform cutting.

5. Slip the heel of the adjusting plate into the groove of the drum.
   Fig.9

6. Set the drum cover over the adjusting plate/set plate and screw in the three hex flange head bolts so that a gap exists between the drum and the set plate to slide the mini planer blade into position. The blade will be positioned by the planer blade locating lugs on the set plate.

7. The blade’s lengthwise adjustment will need to be manually positioned so that the blade ends are clear and equidistant from the housing on one side and the metal bracket on the other.

8. Tighten the three hex flange head bolts (with the socket wrench provided) and rotate the drum to check clearances between the blade ends and the tool body.

9. Check the three hex flange head bolts for final tightness.

10. Repeat procedures 1 – 9 for the other blade.

For the correct planer blade setting
Your planning surface will end up rough and uneven unless the blade is set properly and securely. The blade must be mounted so that the cutting edge is absolutely level, that is, parallel to the surface of the rear base.
Refer to some examples below for proper and improper settings.
(A) Front base (Movable shoe)
(B) Rear base (Stationary shoe)

Correct setting| | Although this side view cannot show it, the edges of the blades run perfectly parallel to the rear base surface.
---|---|---
Nicks in surface| | Cause: One or both blades fails to have an edge parallel to the rear baseline.
Gouging at start| | Cause: One or both blade edges fails to protrude enough in relation to the rear baseline.
Gouging at end| | Cause: One or both blade edges protrudes too far in relation to the rear baseline.

Dust bag (accessory)
Fig.10
For tool without a nozzle
Remove the chip cover and install the nozzle (optional accessory). Attach the dust bag to the nozzle. The nozzle is tapered. When attaching the dust bag, push it onto the nozzle firmly as far as it will go to prevent it from coming off during operation.
For tool with nozzle
Attach the dust bag to the nozzle. The nozzle is tapered. When attaching the dust bag, push it onto the nozzle firmly as far as it will go to prevent it from coming off during operation.
Fig.11
When the dust bag is about half full, remove the dust bag from the tool and pull the fastener out. Empty the dust bag of its contents, tapping it lightly so as to remove particles adhering to the insides which might hamper further collection.
NOTE:

• If you connect a Makita vacuum cleaner to this tool, more efficient and cleaner operations can be performed.

Connecting a vacuum cleaner
Fig.12
For tool without nozzle
When you wish to perform clean planing operation, connect a Makita vacuum cleaner to your tool. Then connect a hose of the vacuum cleaner to the nozzle (optional accessory) as shown in the figures.
For tool with nozzle
When you wish to perform a clean planning operation, connect a Makita vacuum cleaner to your tool. Then connect a hose of the vacuum cleaner to the nozzle as shown in the figures.
Elbow (optional accessory)
Fig.13
Use of elbow allows change of chip discharge direction to perform cleaner work.
For tool without a nozzle
Remove the chip cover and install the nozzle (optional accessory). Attach the elbow (optional accessory) to the nozzle of the tool by just slipping on it. To remove it, just pull it out.
For tool with nozzle
Attach the elbow (optional accessory) to the nozzle of the tool by just slipping on it. To remove it, just pull it out.

OPERATION

Hold the tool firmly with one hand on the knob and the other hand on the switch handle when performing the tool.
Planing operation
Fig.14
First, rest the tool’s front base flat upon the workpiece surface without the blades making any contact. Switch on and wait until the blades attain full speed. Then move the tool gently forward. Apply pressure on the front of tool at the start of planning, and at the back at the end of planning. Planing will be easier if you incline the workpiece in a stationary fashion so that you can plane somewhat downhill.
The speed and depth of the cut determine the kind of finish. The power planer keeps cutting at a speed that will not result in jamming by chips. For rough cutting, the depth of cut can be increased, while for a good finish you should reduce the depth of cut and advance the tool more slowly.
Shipping (Rabbeting)
Fig.15
To make a stepped cut as shown in the figure, use the edge fence (guide rule) which is obtained as an accessory.
Fig.16
Draw a cutting line on the workpiece. Insert the edge fence into the hole in the front of the tool. Align the blade edge with the cutting line.
Fig.17
Adjust the edge fence until it comes in contact with the side of the workpiece, then secure it by tightening the screw.
Fig.18
When planning, move the tool with the edge fence flush with the side of the workpiece. Otherwise, uneven planning may result.
The maximum shipping (rabbeting) depth is 9 mm.
Fig.19
You may wish to add to the length of the fence by attaching an extra piece of wood. Convenient holes are provided in the fence for this purpose, and also for attaching an extension guide (optional accessory).
Chamfering
Fig.20
Fig.21
To make a chamfering cut as shown in the figure, align the “V” groove in the front base with the edge of the workpiece and plane it.

MAINTENANCE

**CAUTION:**

• Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance.

Sharpening the planer blades
For conventional blades only
Fig.22
Always keep your blades sharp for the best performance possible. Use the sharpening holder (optional accessory) to remove nicks and produce a fine edge.
Fig.23
First, loosen the two wing nuts on the holder and insert the blades (A) and (B), so that they contact the sides (C) and (D). Then tighten the wing nuts.
Fig.24
Immerse the dressing stone in water for 2 or 3 minutes before sharpening. Hold the holder so that both blades contact the dressing stone for simultaneous sharpening at the same angle.
Replacing carbon brushes
Fig.25
Remove and check the carbon brushes regularly. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes.
Fig.26
Fig.27
Use a screwdriver to remove the chip cover or nozzle.
Fig.28
Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones, and secure the brush holder caps.
To maintain product SAFETY and RELIABILITY, repairs, and any other maintenance or adjustment should be performed by Makita Authorized Service Centers, always using Makita replacement parts.

ACCESSORIES

**CAUTION:**

• These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.

If you need any assistance with more details regarding these accessories, ask your local Makita Service Center.

• High-speed steel Planer blade
• Tungsten-carbide Planer blade (For longer blade life)
• Mini planer blade
• Sharpening holder assembly
• Blade gauge
• Set plate set
• Edge fence (Guide rule)
• Extension guide set
• Dressing stone
• Nozzle
• Dust bag assembly
• Elbow
• Socket wrench

Makita Corporation Anjo, Aichi, Japan
884915-970

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