makita M9204 Random Orbit Sander Instruction Manual

Random Orbit Sander

M9204 Random Orbit Sander

M9204

SPECIFICATIONS

• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Specifications may differ from country to country.
• Weight according to EPTA-Procedure 01/2003

Intended use
The tool is intended for the sanding of large surface of wood, plastic, and metal materials as well as painted surfaces.
Power supply
The tool should be connected only to a power supply of the same voltage as indicated on the nameplate, and can only be operated on a single-phase AC supply. They are double-insulated and can, therefore, also be used from sockets without earth wire.
Noise
The typical A-weighted noise level determined according to EN60745:
Sound pressure level (LpA) : 81 dB(A)
Sound power level (LWA): 92 dB (A)
Uncertainty (K) : 3 dB(A)

WARNING: Wear ear protection.

Vibration

The vibration total value (tri-axial vector sum) determined according to EN60745:
Work mode: sanding metal plate
Vibration emission (ah) : 3.0 m/s 2
Uncertainty (K) : 1.5 m/s 2

NOTE: The declared vibration emission value has been measured in accordance with the standard test method and may be used for comparing one tool with another.
NOTE: The declared vibration emission value may also be used in a preliminary assessment of exposure.
WARNING: The vibration emission during the actual use of the power tool can differ from the declared emission value depending on the ways in which the tool is used. WARNING: Be sure to identify safety measures to protect the operator that is based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).

EC Declaration of Conformity

For European countries only
Makita declares that the following Machine(s):
Designation of Machine: Random Orbit Sander Model No./ Type: M9204
Conforms to the following European Directives: 2006/42/EC
They are manufactured in accordance with the following standard or standardized documents: EN60745
The technical file in accordance with 2006/42/EC is available from:
Makita, Jan-Baptist Vinkstraat 2, 3070, Belgium 19.8.2015

Yasushi Fukaya
Director
Makita, Jan-Baptist Vinkstraat 2, 3070, Belgium

General power tool safety warnings

WARNING: Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire, and/or serious injury.
Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated(cordless) power tool.

Work area safety

1. Keep the work area clean and well-lit. Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks that may ignite dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical Safety

1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.
2. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
4. Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging the power tool. Keep the cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
6. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
7. Use of power supply via an RCD with a rated residual current of 30 mA or less is always recommended.

Personal Safety

1. Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

2. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust masks, nonskid safety shoes, hard hats, or hearing protection used for appropriate conditions will reduce personal injuries.

3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to a power source and/or battery pack, picking up, or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.

4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

6. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in
   moving parts.

7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

Power tool use and care

1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
5. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

Service

1. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
2. Follow instructions for lubricating and changing accessories.
3. Keep handles dry, clean, and free from oil and grease.

Sander safety warnings

1. Always use safety glasses or goggles.
   Ordinary eyes or sunglasses are NOT safety glasses.

2. Hold the tool firmly.

3. Do not leave the tool running. Operate the tool only when hand-held.

4. This tool has not been waterproofed, so do not use water on the workpiece surface.

5. Ventilate your work area adequately when you perform sanding operations.

6. Some material contains chemicals that may be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data.

7. Use of this tool to sand some products, paints, and wood could expose users to dust containing hazardous substances. Use appropriate respiratory protection.

8. Be sure that there are no cracks or breakage on the pad before use. Cracks or breakage may cause personal injury.

SAVE THESE INSTRUCTIONS.

WARNING: DO NOT let comfort or familiarity with the product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

FUNCTIONAL DESCRIPTION

CAUTION: Always be sure that the tool is switched off and unplugged before adjusting or checking the function on the tool. Switch action
CAUTION: Before plugging in the tool, always be sure that the tool is switched off.
► Fig.1: 1. Switch
To start the tool, press the “I (ON)” side of the switch. To stop the tool, press the “O (OFF)” side of the switch.

ASSEMBLY

CAUTION: Always be sure that the tool is switched off and unplugged before carrying out any work on the tool.
Installing or removing abrasive disc
► Fig.2
To install the abrasive disc, first, remove all dirt or foreign matter from the pad. Then peel off the backing paper from the abrasive disc and attach the abrasive disc to the pad. Be careful to align the holes in the abrasive disc with those in the pad.

CAUTION: If you peel off the abrasive disc from the pad, its adhesion will become poor. Never attempt to stick it onto the pad for further use.
Installing dust bag
► Fig.3: 1. Dust bag
Install the dust bag on the tool so that the logo on the dust bag will be upright (not upside down).
Emptying dust bag
► Fig.4: 1. Dust nozzle 2. Dust bag
When the dust bag is about half full, switch off and unplug the tool. Remove the dust bag from the tool. Then remove the dust nozzle from the dust bag after unlocking the dust nozzle by turning it slightly counterclockwise. Empty the dust bag by tapping it lightly.
After emptying the dust bag, install the dust nozzle on the dust bag. Turn the dust nozzle slightly clockwise to lock it in place. Then install the dust bag on the tool as described in “Installing dust bag”.

OPERATION

Sanding operation
CAUTION: Never switch on the tool when it is in contact with the workpiece, it may cause an injury to the operator.
NOTICE: Never run the tool without the abrasive disc. You may seriously damage the pad.
NOTICE: Never force the tool. Excessive pressure may decrease the sanding efficiency, damage the abrasive disc or shorten tool life.
NOTICE: Using the tool with the pad edge contacting the workpiece may damage the pad.
► Fig.5
Hold the tool firmly. Turn the tool on and wait until it attains full speed. Then gently place the tool on the workpiece surface. Keep the pad flush with the workpiece and apply slight pressure on the tool.
NOTE: The sanding pad rotates clockwise during the loaded operation, but it may rotate counterclockwise during the no-load operation.

MAINTENANCE

CAUTION: Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance.

NOTICE: Never use gasoline, benzine, thinner, alcohol, or the like. Discoloration, deformation, or cracks may result.
To maintain product SAFETY and RELIABILITY, repairs, carbon brush inspection, and replacement, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

Makita Jan-Baptist Vinkstraat 2, 3070, Belgium
Makita Corporation Anjo, Aichi, Japan
www.makita.com
885482-978
20151002

Documents / Resources

| makita M9204 Random Orbit Sander [pdf] Instruction Manual
M9204 Random Orbit Sander, M9204, Random Orbit Sander, Orbit Sander, M9204 Sander, Sander
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| makita M9204 Random Orbit Sander [pdf] Instruction Manual
M9204 Random Orbit Sander, M9204, Random Orbit Sander, Orbit Sander, Sander

References

• MAKITA Industrial Power Tools - The Leader In Cordless with 18V LXT Lithium-Ion

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