RYOBI OP40CS 40V Integrated Rapid Charger User Manual
- June 5, 2024
- RYOBI
Table of Contents
RYOBI OP40CS 40V Integrated Rapid Charger
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.
SAFETY RULES FOR CHARGER
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions
listed below, may result in electric shock, fire and/or serious personal
injury.
- Before using charger, read all instructions and caution-ary markings in this manual, on the charger, on the battery packs, and on the 40V tool with onboard charging capabili-ties to prevent misuse of the products and possible injury or damage.
WARNING:
Charge only rechargeable lithium-ion batteries. Other types of batteries may burst, causing personal injury or damage. For compatible battery packs see tool/appliance/battery pack/charger correlation supplement 988000-842.
- Do not use charger outdoors or expose to wet or damp conditions. Water entering charger will increase the risk of electric shock.
WARNING: Do not charge a battery that is wet or has been wet or exposed to liquids.
-
Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons. Following this rule will reduce the risk of electric shock, fire, or serious personal injury.
-
Do not abuse cord or charger. Never use the cord to carry the charger. Do not pull the charger cord rather than the plug when disconnecting from receptacle. Damage to the cord or charger could occur and create an electric shock hazard. If cord or charger is damaged, have the charger replaced by an authorized serviceman.
-
Make sure cord is located so that it will not be stepped on, tripped over, come in contact with sharp edges or moving parts or otherwise subjected to damage or stress. This will reduce the risk of accidental falls, which could cause injury, and damage to the cord, which could result in electric shock.
-
Keep cord and charger from heat to prevent damage to housing or internal parts.
-
Do not let gasoline, oils, petroleum-based products, etc. come in contact with plastic parts. They contain chemicals that can damage, weaken, or destroy plastic.
-
Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury.
-
An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock. If extension cord must be used, make sure:
-
That pins on plug of extension cord are the same number, size and shape as those of plug on charger.
-
That extension cord is properly wired and in good electrical condition; and
-
That wire size is large enough for AC ampere rating of charger as specified below:
Cord Length (Feet) 25′ 50′ 100′
Cord Size (AWG) 16 16 16
NOTE: AWG = American Wire Gauge -
Do not operate charger with a damaged cord or plug, which could cause shorting and electric shock. If damaged, have the charger replaced by an authorized serviceman.
Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it to an authorized serviceman for electrical check to -
determine if the charger is in good working order.
-
Do not disassemble charger. Take it to an authorized serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.
-
Unplug charger from outlet before attempting any maintenance or cleaning to reduce the risk of electric shock.
-
Disconnect charger from the power supply when not in use. This will reduce the risk of electric shock or damage to the charger if metal items should fall into the opening. It also will help prevent damage to the charger during a power surge.
-
Risk of electric shock. Do not touch uninsulated portion of output connector or uninsulated battery terminal.
-
Do not charge battery in a damp or wet location. Do not use, store, or charge battery packs or charger in locations where the temperature is less than 50°F or more than 100°F. Do not store outside or in vehicles.
-
Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also to prevent misuse of the product and possible injury.
-
IMPORTANT SAFETY INSTRUCTIONS
- SAVE THESE INSTRUCTIONS – DANGER: TO REDUCE RISK OF FIRE OR ELECTRIC SHOCK CAREFULLY FOLLOW THESE INSTRUCTIONS. This manual contains important safety and operating instructions for battery charger OP40CS.
- Before using battery charger, read all instructions and cautionary markings on battery charger, battery, and product using battery.
- CAUTION: To reduce the risk of injury, charge only lithium-ion rechargeable batteries. Other types of batteries may burst, causing personal injury or damage.
SYMBOLS
ASSEMBLY
WARNING: Do not use this product if it is not completely assembled or if any parts appear to be missing or damaged. Use of a product that is not properly and completely assembled or with damaged or missing parts could result in serious personal injury.
WARNING: Do not attempt to modify this product or create acces-sories or attachments not recommended for use with this product. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.
If any parts are damaged or missing, please call 1-800-525-2579 for assistance.
OPERATION
WARNING: Do not allow familiarity with products to make you care-less.
Remember that a careless fraction of a second is sufficient to inflict serious
injury.
WARNING: Always wear eye protection with side shields marked to comply
with ANSI Z87.1. Failure to do so could result in objects being thrown into
your eyes resulting in possible serious injury.
APPLICATIONS
You may use this product for the following purpose:
- Charging RYOBI 40 Volt lithium-ion batteries by connecting to 40V tools with onboard charging capability
CAUTION: If at any point during the charging process none of the LEDs are lit, remove the battery pack from the 40V tool with onboard charging capability to avoid damaging the product. DO NOT insert another battery. Return the charger and battery to your nearest service center for service or replacement.
NOTICE: Charge in a well-ventilated area. Do not block charger vents. Keep them clear to allow proper ventilation.
CHARGING BATTERY PACKS WITH 40V TOOLS
WITH ONBOARD CHARGING CAPABILITY
See Figures 1 – 4, page 7.
Battery packs are shipped in a low charge condition to prevent possible
problems. Therefore, you should charge them before first use. If the backpack
does not charge your battery pack under normal circumstances, return both the
battery pack and backpack to your nearest repair center for electrical check.
Charge time varies and is dependent upon the amp hour capacity of battery
pack.
NOTE: This product charges batteries one at a time; it does NOT charge
multiple batteries simultaneously.
-
Place the 40V tool with onboard charging capability on a flat surface.
-
Make sure the power supply is normal household voltage, 120 volts, AC only, 60 Hz.
-
Connect the male end of the RYOBI 40V integrated charger’s cord to the power source.
-
Insert the female end of the RYOBI 40V integrated charger’s cord into the 40V tool’s DC receptacle until it clicks into place.
-
Attach a battery pack to the 40V tool’s battery port by aligning the raised ribs on the battery pack with the grooves in the 40V tool’s battery port, then slide the battery pack onto the 40V tool’s battery port .
-
Press down on the battery pack to be sure contacts on the battery pack engage properly with contacts in the 40V tool’s battery port .
-
The latch should snap into place to ensure battery is correctly connected.
-
If desired, attach additional battery packs.
-
Do not place the 40V tool in an area of extreme heat or cold. It will work best at normal room temperature.
-
The battery pack will become slightly warm to the touch and make a slight humming noise while charging. This is normal and does not indicate a problem.
10 minutes after charging is complete, the green LED on the integrated charger will turn off. -
NOTE: Each of the 40V tool’s battery ports are numbered. These port numbers correspond with the port LEDs on the RYOBI 40V integrated charger. Refer to figures 1 and 3.
-
To remove a battery pack from the 40V tool, depress the latch and pull the battery pack away from the battery port.
CHARGING A HOT BATTERY PACK
When using a tool continuously, the battery pack may become hot. A hot battery pack may be placed directly onto the 40V tool’s battery port but charging will not begin until the battery temperature cools to within acceptable temperature range. When a hot battery pack is placed on the charger, the orange LED will be on and the green LED will be off. When the battery pack cools, the charger will automatically begin charging.
CHARGING A COLD BATTERY PACK
A cold battery pack may be placed directly onto the 40V tool’s battery port but charging will not begin until the battery temperature warms to within acceptable temperature range. When a cold battery pack is placed on the charger, the orange LED will be on and the green LED will be off. When the battery pack warms the charger will automatically begin charging.
LED FUNCTIONS
See Figures 1 and 4, page 7.
| BATTERY PACK | RED LED | GREEN LED | ACTION |
|---|
Battery In
Waiting| ON| OFF| Battery is standing by awaiting its turn to charge.
Testing
Hot battery pack| __
ON
| __
ON
| When battery pack reaches cooled temperature, backpack begins charge mode.
Cold battery pack| When battery pack reaches warmed temperature, backpack
begins charge mode.
Error
Error| Flashing| Flashing| Battery pack or backpack error.
• Try to repeat the conditions a second time by removing and reinstalling the
battery pack. If the LED status repeats a second time, try charging a
different battery.
• If a different battery charges normally, dispose of the pack that received the Error (see your battery pack manual for instructions).
• If a different battery also indicates Error , the backpack should be replaced.
Charging
Fast charging| OFF| Flashing| Battery is being charged.
Ready
Battery full| OFF| ON| Charging is complete. LED will turn off 10 minutes
after charging has been completed.
This product has a Three-year Limited Warranty.
For Warranty details go to www.ryobitools.com
NOTE: MAINTENANCE INFORMATION BEGINS ON PAGE 6 AFTER FRENCH AND SPANISH
LANGUAGE SECTIONS.
ILLUSTRATIONS START ON PAGE 7.
MAINTENANCE
WARNING: When servicing, use only identical replacement parts. Use of any
other parts could create a hazard or cause product damage.
WARNING: To avoid serious personal injury, always remove the battery pack
from the product when cleaning or performing any maintenance.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most plastics are
susceptible to damage from various types of commercial solvents and may be
damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.
WARNING: Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which could result in serious personal injury.
STORAGE Always remove the battery pack before storing the charger or any time the charger is unplugged.
OP40CS
A – RYOBI 40V integrated charger (RYOBI 40V integrated charger, RYOBI 40V
integrated charger)
B – Label
C – LEDs
A – RYOBI 40V integrated charger
B – LEDs
C – Label
A – 40V integrated charger (female end)
B – DC receptacle
C – Tool with onboard charging capability (not included) 
A
– Battery port
B – Battery port
C – Battery port
D- Tool with onboard charging capability (not included) 
A – Battery pack
B – Latch
C – Tool with onboard charging capability (not included)
OPERATOR’S MANUAL
40 VOLT INTEGRATED CHARGER
- PARTS AND SERVICE: Prior to requesting service or purchasing replacement parts, please obtain your item, manufacturing, and serial numbers from the product data plate.
ITEM NO.* __MANUFACTURING NO. _____ SERIAL NO.
- Model/item number on a product may have additional letters at the end. These letters designate manufacturing information and should be provided when calling for service.
HOW TO OBTAIN REPLACEMENT PARTS: Replacement parts can be purchased
online at www.ryobitools.com or by calling
1-800-525-2579. Replacement parts can
also be obtained at one of our service centers.
HOW TO LOCATE A SERVICE CENTER: Service centers can be located online at
www.ryobitools.com or by calling
1-800-525-2579.
HOW TO OBTAIN CUSTOMER OR TECHNICAL SUPPORT: To obtain customer or
technical support please contact us at
1-800-525-2579.
RYOBI is a registered trademark of Ryobi Limited and is used pursuant to
a license granted by Ryobi Limited.
TTI OUTDOOR POWER EQUIPMENT, INC.
P.O. Box 1288, Anderson, SC 29622, USA
1-800-525-2579 • www.ryobitools.com
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>