BASF M-00118 Ultracur3D DM 2505 Resin Beige Instructions
- June 4, 2024
- BASF
Table of Contents
M-00118 Ultracur3D DM 2505 Resin Beige
Instructions Manual
M-00118 Ultracur3D DM 2505 Resin Beige
The following Instruction for Use is for dental professionals who use:
Ultracur3D® DM 2505 as a technical dental model material.
The safety data given in this publication is for information purposes only and
does not constitute a legally binding Material Safety Data Sheet (MSDS). The
relevant MSDS can be obtained upon request from your supplier or you may
contact BASF directly at sales@basf-3dps.com.
For more information, please refer to the country-specific MSDS for advice.
Storage Conditions and Disposal Considerations
Keep container tightly closed in a room temperature, well-ventilated place.
Keep container dry. If Material is not being used fill it back through a
filter in the corresponding material bottle. The filter prevents filling cured
pieces or failed prints back into the bottle. Ultracur3D® DM 2505 must be
disposed of or incinerated in accordance with local regulations.
For more information, please refer to the country-specific MSDS for
advice.
Delivery units
Ultracur3D® DM 2505 is available in the following packaging sizes: 1 kg, 5 kg,
and possibly larger volume packaging are also available upon request.
Intended Use
These instructions are intended to produce dental models and dental models
for thermoforming.
Ultracur3D® DM 2505 is a technical material based on (meth-)acrylate resin for
suggested LCD and DLP systems. Working wavelength: 385 nm or 405 nm. Attached
is a list of suggested 3D printer and Printing parameters. For more
information contact BASF directly at sales@basf-3dps.com.
Available Color
- Beige
Suitable 3D Printer and Settings
| PRINTER | MINECRAFT ULTRA 125 | HALOT-SKY CL-89 (REALITY) |
|---|---|---|
| Wavelength | 405 nm | 405 nm |
| Power | 4 mW / cm² | Ca. 2 mW / cm² |
| Curing time | 3.5 s | 7 s |
| Voxel depth | 100 µm | 100 µm |
Design Information
For designing the dental model and the model for thermoforming, we recommend
using only certified Software. If the model is hollowed make sure to have
drainage channels (if no platform with holes is used) to make sure that the
material is not trapped inside. For some hollowed models support structures
might be needed. We recommend printing horizontal and always with a connector.
Printing Process
Preparation of Resin
| The material should be processed at room temperature. Before using the
material should be mixed well. It’s recommended to use an e.g. bottle roller
(roller bench) for mixing with suitable ceramic beads/balls for at least 30
minutes. Pour it slowly into the vat and wait a couple of minutes, until the
bubbles are gone before starting the print job. Make sure to not pour the
ceramic beads/balls into the vat. Ultracur3D® DM 2505 should be well mixed
before each print job, color deviation or failed prints might occur when not
mixed thoroughly.
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Printing Process
| A suitable 3D printer and setting are guidelines the optimal setting must be defined by the user himself. Please see Instruction for Use of the used 3D- Printer for the printer settings and handling.
Removing parts
| Remove the parts carefully from the build platform with a suite-able tool, for more information see the Instruction for Use of the used 3D-Printer.
Cleaning and Post-curing process
Cleaning Process
| Ultracur3D® DM 2505 can be cleaned with water (preferably distilled or
purified), please refer to the following cleaning procedure.
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| Cleaning with water (preferably distilled or purified)
Step 1: Place the parts in a container filled with used water and place this
container in an Ultrasonic bath filled with water for 4 minutes.
Step 2: Rinse the parts with water for a few seconds. Fine structures or holes
may be better cleaned by using water and a syringe or by separate brushing.
Next, place the parts in a container filled with 2propanol and place this
container in an Ultrasonic bath filled with water for 4 minutes.
Step 3: Blow dry the parts with pressure air/nitrogen, until the parts are
clean.
Remark: Even though water is used for cleaning, this water will contain
photopolymer traces after use and should be handled according to local
regulations for chemical waste. Please refer to the MSDS.
Drying
| Place the parts into a warming cabinet at @40°C for 30 minutes.
Post curing
| Ultracur3D® DM 2505 parts require adequate post-curing to achieve the
optimized final mechanical properties. After each post-curing cycle, the part
needs to be flipped to achieve even curing.
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| Examples of post-curing procedures
Minecraft Ultra 125
| Post-curing unit| Autoflash G171
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Amount of cycles| 2
Duration of one curing cycle| 2000 flashes
Hot-Sky CL-89 (Creality)
| Post-curing unit | Dymax ECE 2000 flood | Autoflash G171 |
|---|---|---|
| Amount of cycles | 2 | 2 |
| Duration of one curing cycle | 180 seconds | 2000 flashes |
Finishing Process
| Supports can be removed with a conventional dental handpiece and a dental grinding tool for plastics if needed.
These proceedings are only general guidelines, the optimal printing settings,
as well as curing time, must be defined by the user himself. The post-curing
might differ by using different 3D-Printers and different post-curing units
may require different settings.
The data contained in this publication are based on our current knowledge and
experience. They do not constitute an agreed contractual quality of the
product and, in view of the many factors that may affect the processing and
application of our products, do not relieve processors from carrying out their
own investigations and tests. The agreed contractual quality of the product at
the time of transfer of risk is based solely on the data in the specification
datasheet. Any descriptions, drawings, photographs, data, proportions,
weights, etc. given in this publication may change without prior information.
The customer and/or user are responsible to consider and respect all hazards
and safety issues according to the MSDS of Ultracur3D® DM 2505 and take,
implementing, and/or installing adequate measures and precautions to avoid any
personal injuries, property damages, and/or environmental pollution.
Therefore, BASF3D Printing Solutions GmbH shall not be liable for any personal
injury, property damages, and/or environmental emissions arising out of or
related to the testing, handling, or usage, storage, and possession of
Ultracur3D® DM 2505. It is the sole responsibility of the recipient of our
product to ensure that any proprietary rights and existing laws and
legislation are observed (02/2020)
Version 2.2
Manufacturer
BASF 3D Printing Solutions GmbH
69115 Heidelberg
GERMANY
E-mail address: sales@basf-3dps.com
www.forward-am.com