HILTI 500­A12 Cordless Mortar Dispenser

Information about the documentation

 About this documentation

• Read this documentation before initial operation or use. This is a prerequisite for safe, trouble-free handling and use of the product.
• Observe the safety instructions and warnings in this documentation and on the product.
• Always keep the operating instructions with the product and make sure that the operating instructions are with the product when it is given to other persons.

Explanation of symbols

Warnings alert persons to hazards that occur when handling or using the product. The following signal words are used:

DANGER ! Draws attention to imminent danger that will lead to serious personal injury or fatality.

WARNING  ! Draws attention to a potential threat of danger that can lead to serious injury or fatality.

CAUTION! Draws attention to a potentially dangerous situation that could lead to personal injury or damage to the equipment or other property.

Symbols in the operating instructions
The following symbols are used in these operating instructions:

• Comply with the operating instructions
• Instructions for use and other useful information
• Dealing with recyclable materials
• Do not dispose of electric equipment and batteries as household waste
• Hilti Liion battery
• Hilti charger

Symbols in illustrations
The following symbols are used in illustrations:

• These numbers refer to the illustrations at the beginning of these operating instructions.
• The numbering reflects the sequence of operations shown in the illustrations and may deviate from the steps described in the text.
• Item reference numbers are used in the overview illustration and refer to the numbers used in the key in the product overview section.
• These characters are intended to specifically draw your attention to certain points when handling the product.

Product-dependent symbols

Symbols on the product
The following symbols can be used on the product:

• National waste-materials management system
• “Off” position
• Continuous dispensing
• Measured dispensing 5…80 ml
• Measured dispensing 1…16
• Direct current (DC)
• The product supports near-field communication (NFC) technology compatible with iOS and Android platforms.
• Li-ion battery
• Never use the battery as a striking tool. Do not drop the battery. Never use a battery that has suffered an impact or is damaged in any other way.

Product information

Products are designed for professional users and only trained, authorized personnel are permitted to operate, service and maintain the products. This personnel must be specifically informed about the possible hazards. The product and its ancillary equipment can present hazards if used incorrectly by untrained personnel or if used not in accordance with the intended use.
The type designation and serial number are printed on the rating plate.
Write down the serial number in the table below. You will be required to state the product details when contacting Hilti Service or your local Hilti organization to inquire about the product.
Product information

Cordless dispenser: HDE 500-A12
Generation: 01
Serial number:

Declaration of conformity

The manufacturer declares, on his sole responsibility, that the product described here complies with the applicable legislation and standards. A copy of the declaration of conformity can be found at the end of this documentation. The technical documentation is filed here: Hilti Entwicklungsgesellschaft mbH | Tool Certification | Hiltistrasse 6 | D-86916 Kaufering, Germany

Safety

General power tool safety warnings

WARNING Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.
• Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

• Power tool plugs must match the outlet. Never modify the plug in any way.
• Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

Personal safety

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

• Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.

• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.

• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
  If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

Power tool use and care

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Battery tool use and care

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack. Use power tools only with specifically designated battery packs.
• Use of any other battery packs may create a risk of injury and fire. When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns. Do not use a battery pack or tool that is damaged or modified.
• Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
• Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130° C (265 °F) may cause explosion.
• Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Service

• Have your power tool serviced by a qualified repair person using only identical replacement parts.
• This will ensure that the safety of the power tool is maintained. Never service damaged battery packs. Service of battery packs should only be performed by the
  manufacturer or authorized service providers.

Additional safety instructions

Personal safety

• Never tamper with or modify the product or accessories in any way.

• Use the product and accessories only when they are in perfect working order.

• Risk of injury by falling tools and/or accessories. Before starting work, check that the battery and installed accessories are secure.

• Wear eye protection and protective gloves when changing accessories. Prior to use, read and comply with the safety data sheet for the product, the instructions on the packaging
  and the instructions for use of the foil pack. Begin injecting the compound until it is in the immediate working area. Never point the product toward yourself or other persons. Never leave the product unattended.

• Do not use the product if parts are damaged or if operating controls do not function faultlessly. Have the product repaired by Hilti Service.

Safety at the workplace

• Keep the workplace tidy. Objects which could cause injury should be removed from the working area.
• Wear non-skid shoes. Take the influences of the surrounding area into account. Do not use the product where there is a risk of fire or explosion. Do not use faulty/worn-out foil pack holders.

Battery use and care

• Comply with the following safety instructions for the safe handling and use of Li-ion batteries. Failure to comply can lead to skin irritation, severe corrosive injury, chemical burns, fire and/or explosion.

• Use only batteries that are in perfect working order. Treat batteries with care in order to avoid damage and prevent leakage of fluids that are extremely
  harmful to health! Do not under any circumstances modify or tamper with batteries!

• Do not disassemble, crush or incinerate batteries and do not subject them to temperatures over 80 °C (176 °F).

• Never use or charge a battery that has suffered an impact or been damaged in any other way. Check your batteries regularly for signs of damage.

• Never use recycled or repaired batteries. Never use the battery or a battery-operated power tool as a striking tool. Never expose batteries to the direct rays of the sun, elevated temperature, sparking, or open flame. This can lead to explosions.

• Do not touch the battery poles with your fingers, tools, jewelry, or other electrically conductive objects. This can damage the battery and also cause material damage and personal injury.

• Keep batteries away from rain, moisture and liquids. Penetrating moisture can cause short circuits, electric shock, burns, fire and explosions.

• Use only chargers and power tools approved for the specific battery type. Read and follow the relevant operating instructions.

• Do not use or store the battery in explosive environments. If the battery is too hot to touch, it may be defective. Put the battery in a place where it is clearly visible and where there is no risk of fire, at an adequate distance from flammable materials. Allow the battery to cool down. If it is still too hot to touch after an hour, the battery is faulty. Consult Hilti Service or read the document entitled “Instructions on safety and use for Hilti Li-ion batteries”.

Observe the special guidelines applicable to the transport, storage and use of lithium-ion batteries. page 10

Read the instructions on safety and use of Hilti Li-ion batteries that you can access by scanning the QR code at the end of these operating instructions.

Description

Overview

1. Front locating lug for installation of the foil
   pack holder / cartridge

2. Cradle for the foil pack holder  cartridge

3. Rear locating lug for installation of the foil pack holder / cartridge

4. Dispensing mode selector switch

5. Parallel piston rods with grip

6. Release button

7. Grip

8. Battery

9.  Battery release buttons (also used to activate the charge status indicator)

10. Trigger
    Accessories

11. Foil pack

12. Foil pack holder, black

13.  Foil pack holder, red

14. Cartridge

Intended use

The product is designed to dispense the contents of Hilti foil packs and cartridges in a controlled operation. The HDE 500A12 cordless dispenser is designed exclusively for use with Hilti 330 ml or 500 ml foil packs and 580 ml cartridges. The product can be used with either a foil pack holder or a cartridge:

• Use only Hilti Li-ion batteries of the B12 series with this product. For optimum performance, Hilti recommends the batteries stated in the table at the end of these operating instructions for this product.
• For these batteries, use only Hilti chargers of the type series stated in the table at the end of these operating instructions.

Items supplied

Dispenser and operating instructions Other system products approved for use with this product can be found at your local Hilti Store or at: www.hilti.group

Charge state display

The charge state of the Liion battery is displayed after pressing one of the release buttons lightly (press only until slight resistance is felt).

• Charge state: < 10 %

Battery charge state cannot be displayed while the control switch is pressed and for up to 5 seconds after releasing the control switch.

Technical data

| HDE 500-A12
---|---
Weight in accordance with EPTA Procedure 01, without battery| 1.8 kg
Rated voltage| 10.8 V
Storage temperature| −40 ℃ … 85 ℃
Ambient temperature for operation| −17 ℃ … 60 ℃

Battery

Noise information and vibration values in accordance with EN 62841

The sound pressure and vibration values given in these instructions were measured in accordance with a standardized test and can be used to compare one power tool with another. They can also be used for a preliminary assessment of exposure. The data given represent the main applications of the power tool. However, if the power tool is used for different applications, with different accessory tools, or is poorly maintained, the data can vary. This can significantly increase exposure over the total working period.

An accurate estimation of exposure should also take into account the times when the tool is switched off, or when it is running but not actually being used for a job. This can significantly reduce exposure over the total working period.
Identify additional safety measures to protect the operator from the effects of noise and/or vibration, for example: maintaining the power tool and accessory tools, keeping the hands warm, organization of work patterns.

Noise information

| HDE 500-A12
---|---
Typical A-weighted sound power level (LWA)| 75.5 dB
Uncertainty for measured sound power level (KWA)| 3 dB
Typical A-weighted emission sound pressure level (LpA)| 64.5 dB
Uncertainty for the sound pressure level (KpA)| 3 dB

Vibration information

Preparations at the workplace

WARNING Risk of injury by inadvertent starting!

• Before inserting the battery, make sure that the product is switched off.
• Remove the battery before making any adjustments to the power tool or before changing accessories.

Observe the safety instructions and warnings in this documentation and on the product.

Charging the battery

1. Before charging the battery, read the operating instructions for the charger.
2. Make sure that the contacts on the battery and the contacts on the charger are clean and dry.
3. Use an approved charger to charge the battery. page 6

Inserting the battery

WARNING Risk of injury by short circuit or falling battery!

• Before inserting the battery, make sure that the contacts on the battery and the contacts on the product are free of foreign matter.
• Make sure that the battery always engages correctly.

1. Charge the battery fully before using it for the first time.
2. Push the battery into the product until it engages with an audible click.
3. Check that the battery is seated securely.

Removing the battery

1. Press the battery release buttons.
2. Remove the battery from the product.

Fall arrest

WARNING Risk of injury by falling tool and/or accessory!

• Use only the Hilti tool tether recommended for your product.
• Prior to each use, always check the attachment point of the tool tether for possible damage.
• Do not secure a tool tether to the belt hook.
• Do not use a belt hook to lift the product.

Comply with the national regulations for working at heights.

As drop arrester for this product, use the Hilti tool tether #2261970 or

2261971.

• Secure the carabiner to a load-bearing structure. Check that the carabiner holds securely.
• Depending on which type of Hilti tool tether is used, secure either the second carabiner or the loop to the product as shown in the illustration. Check that it holds securely.

Comply with the operating instructions of the Hilti tool tether.

Inserting the foil pack holder and foil pack

CAUTION Trap hazard Hands can be trapped if care is not exercised when swiveling the foil pack holder closed.

• Keep your hands clear of the cradle area when swiveling the foil pack holder into position.

CAUTION Risk of injury Chemicals hazard.

• Check the foil pack holder for damage and soiling. Both pistons must move smoothly and easily in both directions over the full length of their travel in the foil pack holder. Replace the foil pack holder if it is damaged and/or badly soiled.

1. Press the release button.
2. Pull the piston rod back as far as they will go.
3. Fit the front end of the foil pack holder into the front locating lug.
4. Pull the foil pack holder on to the rear locating lug and swivel the foil pack holder up.
5. Screw the static mixer (mixing nozzle) onto the foil pack.
6. Push the foil pack into the foil pack holder.
7. Swivel the foil pack holder into the dispenser.

Inserting the cartridge

1. Press the release button.
2. Pull the piston rod back as far as they will go.
3. Fit the front end of the cartridge into the front locating lug.
4. Pull the cartridge on to the rear locating lug and swivel the cartridge up.
5. Screw the static mixer (mixing nozzle) onto the foil pack. 6
6. Swivel the cartridge into the dispenser.

Manually discarding the initial quantity of mortar

WARNING Risk of injury Chemicals hazard.

• Never point the dispenser toward yourself or other persons. Begin dispensing mortar only after the mixing nozzle has been screwed on. Incorrect use can lead to injury.

You must discard the initially dispensed volume of mortar every time the static mixer (mixing nozzle) is changed.

The initially dispensed mortar is not suitable for use.

1. Set the dispensing mode selector switch to .

2. Squeeze the trigger until the mixing nozzle is completely full.

3. Set the dispensing mode selector switch to the appropriate volume of mortar for discarding .
   Discard the amount of mortar stated in the instructions for the foil pack. One click of the dispensing wheel corresponds to 1 ml.

4. Discard the initially dispensed volume of mortar.

Operation

Observe the safety instructions and warnings in this documentation and on the product.

Injecting mortar 6

For each new foil pack and each new cartridge and if the mortar has hardened inside the mixing nozzle, always use a new static mixer (mixing nozzle).

1. Press the trigger.
2. Inject the mortar.

Removing the foil pack holder and foil pack 7

1. Set the dispensing mode selector switch to .
2. Press the release button.
3. Pull the piston rod back as far as they will go.
4. Swivel the foil pack holder up.
5. Remove the foil pack.
6. Press the tab on the foil pack holder.
7. Press the foil pack holder down at the rear locating lug.
8. Pull the foil pack holder down from the front locating lug.

Removing the cartridge

1. Set the dispensing mode selector switch to .
2. Press the release button.
3. Pull the piston rod back as far as they will go.
4. Swivel the cartridge upwards.
5. Press the cartridge down at the rear locating lug.
6. Pull the cartridge down from the front locating lug.

Care and maintenance

WARNING Risk of injury with battery inserted ! Always remove the battery before carrying out care and maintenance tasks!

Care of the product

• Carefully remove stubborn dirt.
• Carefully clean the ventilation slots, if present, with a dry brush.
• Use only a slightly damp cloth to clean the casing. Do not use cleaning agents containing silicone as these can attack the plastic parts.
• Oil the piston rods when necessary.

Care of the Liion batteries

• Never use a battery with clogged ventilation slots. Clean the ventilation slots carefully using a dry, soft brush.
• Avoid unnecessary exposure of the battery to dust and dirt. Never expose the battery to high levels of moisture (e.g. by being dipped in water or left in the rain). If a battery has been soaked by moisture, treat it as a damaged battery. Isolate it in a non-flammable container and consult Hilti Service.
• Keep the battery free of oil and grease. Do not permit dust or dirt to accumulate unnecessarily on the battery. Clean the battery with a dry, soft brush or a clean, dry rag. Do not use cleaning agents containing silicone as these can attack the plastic parts.
• Use only a slightly damp cloth to clean the casing. Do not use cleaning agents containing silicone as these can attack the plastic parts.

Maintenance

• Check all visible parts and controls for signs of damage at regular intervals and make sure that they all function correctly.
• Do not operate the product if signs of damage are found or if parts malfunction. Have it repaired immediately by Hilti Service.
• After cleaning and maintenance, fit all guards or protective devices and check that they function correctly.

To help ensure safe and reliable operation, use only genuine Hilti spare parts and consumables. Spare parts, consumables and accessories approved by Hilti for use with the product can be found at your local Hilti Store or online at: www.hilti.group.

Transport and storage of cordless tools and batteries

Transport

CAUTION Accidental starting during transport !

• Always transport your products with the batteries removed!
• Remove the battery/batteries. Never transport batteries loose and unprotected. During transport, batteries should be protected from excessive shock and vibration and isolated from any conductive materials or other batteries that may come in contact with the terminals and cause a short circuit. Comply with the locally applicable regulations for transporting batteries.
• Do not send batteries through the mail. Consult your shipper for instructions on how to ship undamaged batteries.
• Prior to each use and before and after prolonged transport, check the product and the batteries for damage.

Storage

WARNING Accidental damage caused by defective or leaking batteries !

• Always store your products with the batteries removed!
• Store the product and the batteries in a cool and dry place. Comply with the temperature limits stated in the technical data.
• Do not store batteries on the charger. Always remove the battery from the charger when the charging operation has completed.
• Never leave batteries in direct sunlight, on sources of heat, or behind glass. Store the product and batteries where they cannot be accessed by children or unauthorized persons.
• Prior to each use and before and after prolonged storage, check the product and the batteries for damage.

Transport and storage of dispensers

• For transporting and storing the tool, set the dispensing mode selector switch to .

Troubleshooting

If the trouble you are experiencing is not listed in this table or you are unable to remedy the problem by yourself, please contact Hilti Service.

Troubleshooting

If a problem occurs, always observe the charge-status and fault indicator of the battery. See the section headed Status indicators of the Liion battery.

If the trouble you are experiencing is not listed in this table or you are unable to rectify the problem by yourself, contact Hilti Service.

battery in until it engages with an audible click.
Battery is discharged.| ▶| Change the battery.
Dispensing mode selector switch set to| ▶ Select the desired dispensing volume.
The battery does not engage with an audible click.| The retaining lug on the battery is dirty.| ▶ Clean the retaining lug and push the battery in until it engages. If the problem persists, consult Hilti Service.
The product or battery gets very hot.| The product is overloaded (application limits exceeded).| ▶| Pay attention to the power and performance rating of the product before using it, i.e check its suitability for the job on hand. See “Technical data” section.
Electrical fault| ▶ Switch the product off immediately, remove the battery, keep it under observation, allow it to cool down and contact Hilti Service.
The battery runs down more quickly than usual.| Very low ambient temperature.| ▶| Allow the battery to warm up slowly to room temperature.
Product prematurely aborts dispensing operation| The overload cut-out is activated; mortar in the mixing nozzle has hardened| ▶ Replace the static mixer (mixing nozzle).
The overload cut-out is activated; The dispensing pressure required is too high for the product.| ▶ Increase the foil pack temperature.
Foil pack empty| ▶ Replace the empty foil pack.
The foil pack holder cannot be swiveled into the product.| The foil pack is not pushed fully into the holder.| ▶| Push the foil pack into the foil pack holder as far as it will go.
Piston rods not pulled back fully| ▶| Press the release button and pull the piston rods all the way back.
The foil pack holder does not engage with an audible click| The retaining lugs are dirty| ▶ Clean the retaining lugs.
The retaining lugs are defective| ▶| Insert a different foil pack holder. Contact Hilti Service if the problem persists.
No mortar is dispensed from the mixing nozzle| Mortar in the mixing nozzle has hardened| ▶| Unscrew the mixing nozzle containing the hardened mortar and fit a new mixing nozzle.

Disposal

WARNING Risk of injury due to incorrect disposal! Health hazards due to escaping gases or liquids.

• DO NOT send batteries through the mail!
• Cover the terminals with a non-conductive material (such as electrical tape) to prevent short circuiting.
• Dispose of your battery out of the reach of children.
• Dispose of the battery at your Hilti Store, or consult your local governmental garbage disposal or public health and safety resources for disposal instructions.

Most of the materials from which Hilti products are manufactured can be recycled. The materials must be correctly separated before they can be recycled. In many countries, your old tools, machines or appliances can be returned to Hilti for recycling. Ask Hilti Service or your Hilti sales representative for further information.

• Do not dispose of power tools, electronic equipment or batteries as household waste!

Manufacturer’s warranty

• Please contact your local Hilti representative if you have questions about the warranty conditions.

Further information

• For more information on operation, technology, environment and recycling, follow this link: qr.hilti.com/manual/?id=2330324&id=2330326 This link is also to be found at the end of the documentation, in the form of a QR code.

References

• HILTI Country selector

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>