Jetter JC-440 Controller Installation Guide
- June 3, 2024
- Jetter
Table of Contents
JC-440 Controller
Installation Guide
JC-440 Controller
Jetter AG
Graeterstrasse 2
D-71642 LudwigsburgGermany
Installation Manual
Item # 60880911_01 | Revision 1.20
January 2022 / Printed in Germany
Download the user manual from
www.jetter.de,Downloads.
Scope of delivery
1 x xxxxxxxx Controller: JetControl acc. to nameplate
1 x 60870409 2-pin connector, spring-cage connection
10 x 60870411 Terminal labels
1 x 60880911 Installation Manual
Installation on DIN rail to EN 50022
| Step | Action | |
|---|---|---|
| 1 | Place the JC-440 on the upper edge of the DIN rail. | |
| 2 | Move the JC-440 in the direction of the arrow until it snaps into place. | |
| 3 | Installation of the JC-440 on the DIN rail is now completed. |
Setting the IP address
| Step | Action | |
|---|---|---|
| 1 | Remove power from the controller JC-440. | |
| 2 | Press the upper and lower latches. | |
| 3 | Pull off the enclosure. | |
| 4 | Now, the DIP switches (1on the backplane module can be accessed. | |
| 5 | **Set the IP address using the DIP switches (1). IP address: 192.168.1.1 |
ON Factory settings.
6| | IP address: 192.168.10.15 Default IP address
7| | Reinstall the enclosure on the backplane module.
8| | restore power to the JC-440.**
For further information on setting the IP address, please refer to the user
manual of the device.
LEDs
| LED | Color | Description |
|---|---|---|
| R | Green | OS is running |
| E | Red | Generic Error |
| D1 | Red | Special conditions |
| D2 | Red | The operating system is |
| Amber | The USB interface is | |
| U1 … U4 | Amber | Application-specific |
LED status at power-up
| Step | R | E | D1 | D2 | Description |
|---|---|---|---|---|---|
| 1 | 4Hz | 4Hz | 4Hz | 4Hz | Reset |
| 2 | 1Hz | OFF | OFF | ON | The controller initializes the OS. |
| 3 | 1Hz | OFF | OFF | OFF | The OS reads the settings of the DIP switch on |
the backplane module and checks whether an Ethernet switch exists.
4| 1Hz| ON| OFF| OFF| The OS initializes a real-time clock, Ethernet
interface, and file system.
5| 1Hz| ON| ON| OFF| The OS initializes the modules on the system bus,
as well as software features (Web, Modbus/TCP, etc.); it loads the application
program.
6| ON| OFF| OFF| OFF| Normal operating condition
Mode selector S11
| Position | Description |
|---|---|
| RUN | Once the JC-440 is turned on, it launches the application program. |
| STOP | Although the JC-440 is turned on, it does not launch the |
application program.
LOAD| Once the JC-440 is turned on, it executes the file S11 RUN LOAD
STOP autocopy.ini which is located on the USB flash drive. If there is no USB
flash drive or ini-file available, the OS will not be launched.
Connector X10 – Description
| Terminal point | Description |
|---|---|
| X10.DC24V | Power supply for the JC-440 and connected peripheral modules |
| X10.0V | Reference potential |
Technical specifications X10
| Input voltage range: | DC 24 V -15 % … +20 %` |
|---|---|
| Power consumption: | 2.3 A x 24.0 V = 55.2 W max. |
Connector X10 – Wiring
| Technology: | Spring-cage connection |
|---|---|
| Screwdriver: | SD 0.4 x 2.5 – DIN 5264-A |
| AWG: | 16 … 28 |
| Solid conductor: | H05(07) V-U 0.2 mm 2 … 1.5 mm2 |
| Flexible conductor: | H05(07) V-K 0.2 mm 2 …1.5 mm 2 |
| With wire end ferrule: Wire end ferrule with | 0.2 mm 2 … 1.5 mm 2 |
| sleeve | 0.2 mm 2 … 1.0 mm 2 |
Connector X11 – Description
| Pin | Signal | Description |
|---|---|---|
| 1 | RDA | RS-422, Rx inverted |
| 2 | GND | Reference potential |
| 3 | RDB | RS-422, Rx not inverted |
| 4 | RDX | RS-232; Rx |
| 5 | SDB | RS-422, Tx not inverted |
| RS-485, Rx/Tx not inverted | ||
| 6 | DC24V | HMI supply voltage |
| 7 | SDA | RS-422, Tx inverted |
| RS-485, Rx/Tx inverted | ||
| 8 | TxD | RS-232; Tx |
Technical specifications – X11
| Connector type: | MiniDIN, 8-pin, shielded |
|---|---|
| Voltage for the HMI at X11.6: | It corresponds to the voltage at X10.DC24V |
| Current for the HMI at X11.6: | 0.2 A max. |
Connector X19 – Description
| Pin | Signal |
|---|---|
| 1 | Do not connect |
| 2 | CAN-L 1 |
| 3 | GND |
| 4 | Do not connect |
| 5 | Unused |
| 6 | CAN-L 2 |
| 7 | CAN-H 1 |
| 8 | CAN-H 2 |
| 9 | Unused |
X19 – Technical specifications
Connector type: 9-pin female Sub-D connector.
Instructions on EMI
| Also, refer to Application Note 016 EMC-compatible installation of
electric cabinets by Jetter AG. Note For downloading the plication Note 016,
please turn to our homepagehttp://www.jetter.de,Downloads.
---|---
| For further information please refer to the JC-440 user manual.
Connectors X14/X15 – Description
| Number | Description |
|---|---|
| 1 | Female connector X14, Ethernet port |
| 2 | Female connector X15, Ethernet port |
| 3 | LED LINK: X14 is connected to an Ethernet |
| 4 | LED ACT: JC-440 is transmitting or receiving |
| 5 | signals via X14LED LINK: X15 is connected to the Ethernet |
| 6 | LED ACT: JC-440 is transmitting or receiving signals via X15 |
X14/X15 – Technical data
| Bit rate: | 10 MBit/s, 100 MBit/s |
|---|---|
| Auto cross-over | Yes |
| Terminal type: | RJ45 Ethernet port |
| Cable category | Cat 5e, shielded |
Connector X16 – Description
| Number | Description |
|---|---|
| 1 | Female connector X16, EtherCAT® port (BUS OUT) |
| 2 | LED LINK, amber: Connection to the network exists |
| 3 | LED ACT, green: JC-440 is transmitting or receiving data via X16 |
Technical specifications – X16
| Bit rate: | 100 MBit/s |
|---|---|
| Auto cross-over: | Yes |
| Terminal type: | RJ45 Ethernet jack |
| Cable category: | Cat 5e, shielded |
USB interface
Technical data of the USB interface
| Maximum output current: | 0.5 A |
|---|---|
| USB type: | Type A (host) |
| Specification: | USB 2.0 |
Rules for connecting the USB flash drive
Type of connection: For EMC reasons, the USB flash drive must be
connected directly. Do not extend the USB flash drive a cable.
Communication:
E-mail – Sales:[email protected]
E-mail – Hotline: [email protected]
Phone – Hotline: +49(0)7141/2550444