Jetter JC-440 Controller Installation Guide

June 3, 2024
Jetter

JC-440 Controller
Installation Guide

JC-440 Controller

Jetter AG
Graeterstrasse 2
D-71642 LudwigsburgGermany
Installation Manual
Item # 60880911_01 | Revision 1.20
January 2022 / Printed in Germany
Download the user manual from
www.jetter.de,Downloads.
Scope of delivery
1 x xxxxxxxx
Controller: JetControl acc. to nameplate
1 x 60870409 2-pin connector, spring-cage connection
10 x 60870411 Terminal labels
1 x 60880911 Installation Manual
Installation on DIN rail to EN 50022

Step Action
1 Place the JC-440 on the upper edge of the DIN rail.
2 Move the JC-440 in the direction of the arrow until it snaps into place.
3 Installation of the JC-440 on the DIN rail is now completed.

Setting the IP address

Step Action
1   Remove power from the controller JC-440.
2 Press the upper and lower latches.
3 Pull off the enclosure.
4 Now, the DIP switches (1on the backplane module can be accessed.
5 **Set the IP address using the DIP switches (1). IP address: 192.168.1.1

ON Factory settings.
6| |
IP address: 192.168.10.15 Default IP address
7| |
Reinstall the enclosure on the backplane module.
8| | restore power to the JC-440.**

For further information on setting the IP address, please refer to the user manual of the device.
LEDs

LED Color Description
R Green OS is running
E Red Generic Error
D1 Red Special conditions
D2 Red The operating system is
Amber The USB interface is
U1 … U4 Amber Application-specific

LED status at power-up

Step R E D1 D2 Description
1 4Hz 4Hz 4Hz 4Hz Reset
2 1Hz OFF OFF ON The controller initializes the OS.
3 1Hz OFF OFF OFF The OS reads the settings of the DIP switch on

the backplane module and checks whether an Ethernet switch exists.
4| 1Hz| ON| OFF| OFF| The OS initializes a real-time clock, Ethernet interface, and file system.
5| 1Hz| ON| ON| OFF| The OS initializes the modules on the system bus, as well as software features (Web, Modbus/TCP, etc.); it loads the application program.
6| ON| OFF| OFF| OFF| Normal operating condition

Mode selector S11

Position Description
RUN Once the JC-440 is turned on, it launches the application program.
STOP Although the JC-440 is turned on, it does not launch the

application program.
LOAD| Once the JC-440 is turned on, it executes the file S11 RUN  LOAD STOP autocopy.ini which is located on the USB flash drive. If there is no USB flash drive or ini-file available, the OS will not be launched.

Connector X10 – Description

Terminal point Description
X10.DC24V Power supply for the JC-440 and connected peripheral modules
X10.0V Reference potential

Technical specifications X10

Input voltage range: DC 24 V -15 % … +20 %`
Power consumption: 2.3 A x 24.0 V = 55.2 W max.

Connector X10 – Wiring

Technology: Spring-cage connection
Screwdriver: SD 0.4 x 2.5 – DIN 5264-A
AWG: 16 … 28
Solid conductor: H05(07) V-U 0.2 mm 2 …  1.5 mm2
Flexible conductor: H05(07) V-K 0.2 mm 2 …1.5 mm 2
With wire end ferrule: Wire end ferrule with 0.2 mm 2 … 1.5 mm 2
sleeve 0.2 mm 2 … 1.0 mm 2

Connector X11 – Description

Pin Signal Description
1 RDA RS-422, Rx inverted
2 GND Reference potential
3 RDB RS-422, Rx not inverted
4 RDX RS-232; Rx
5 SDB RS-422, Tx not inverted
RS-485, Rx/Tx not inverted
6 DC24V HMI supply voltage
7 SDA RS-422, Tx inverted
RS-485, Rx/Tx inverted
8 TxD RS-232; Tx

Technical specifications – X11

Connector type: MiniDIN, 8-pin, shielded
Voltage for the HMI at X11.6: It corresponds to the voltage at X10.DC24V
Current for the HMI at X11.6:  0.2 A max.

Connector X19 – Description

Pin Signal
1 Do not connect
2 CAN-L 1
3 GND
4 Do not connect
5 Unused
6 CAN-L 2
7 CAN-H 1
8 CAN-H 2
9 Unused

X19 – Technical specifications
Connector type:
9-pin female Sub-D connector.

Instructions on EMI

| Also, refer to Application Note 016 EMC-compatible installation of electric cabinets by Jetter AG. Note For downloading the plication Note 016, please turn to our homepagehttp://www.jetter.de,Downloads.
---|---
| For further information please refer to the JC-440 user manual.

Connectors X14/X15 – Description

Number Description
1 Female connector X14, Ethernet port
2 Female connector X15, Ethernet port
3 LED LINK: X14 is connected to an Ethernet
4 LED ACT: JC-440 is transmitting or receiving
5 signals via X14LED LINK: X15 is connected to the Ethernet
6 LED ACT: JC-440 is transmitting or receiving signals via X15

X14/X15 – Technical data

Bit rate: 10 MBit/s, 100 MBit/s
Auto cross-over Yes
Terminal type: RJ45 Ethernet port
Cable category Cat 5e, shielded

Connector X16 – Description

Number Description
1 Female connector X16, EtherCAT® port (BUS OUT)
2 LED LINK, amber: Connection to the network exists
3 LED ACT, green: JC-440 is transmitting or receiving data via X16

Technical specifications – X16

Bit rate: 100 MBit/s
Auto cross-over: Yes
Terminal type: RJ45 Ethernet jack
Cable category: Cat 5e, shielded

USB interface

Technical data of the USB interface

Maximum output current: 0.5 A
USB type: Type A (host)
Specification: USB 2.0

Rules for connecting the USB flash drive
Type of connection: For EMC reasons, the USB flash drive must be connected directly. Do not extend the USB flash drive a cable.

Communication:
E-mail – Sales:sales@jetter.de
E-mail – Hotline: hotline@jetter.de
Phone – Hotline: +49(0)7141/2550444

References

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>

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