Saturn ATSCV4C4T18 Heat Pump Air Conditioner System User Manual
- June 1, 2024
- saturn
Table of Contents
ATSCV4C4T18 Heat Pump Air Conditioner System
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Specifications
Outdoor Units
- Model: ATSCV4C4T18
- Outdoor power supply: 208/230V, 1 Ph, 60Hz
- Capacity: 17500 Btu/h (1550 W)
- Cooling Input: 11.7 W
- EER2: 14.3
- SEER2 (AHRI Certified): 14.3
- Heating Capacity: –
- HSPF2 (AHRI Certified): –
- Max. input consumption: –
- Max. current: –
- Brand: LG
Engineering Data
Product Usage Instructions
Installation
1. Ensure proper electrical supply and grounding before
installation.
2. Mount the outdoor unit on a stable platform with proper
clearance for airflow.
Operation
1. Turn on the unit using the remote control or the control
panel on the indoor unit.
2. Set the desired temperature and fan speed for optimal
comfort.
Maintenance
1. Regularly clean or replace air filters as per the maintenance
schedule.
2. Check for any blockages in the outdoor unit and remove debris
to ensure proper airflow.
FAQ
Q: How often should I clean the air filters?
A: It is recommended to clean or replace the air filters every
1-2 months depending on usage.
Q: What should I do if the unit stops cooling/heating?
A: Check the circuit breaker, air filters, and outdoor unit for
any issues. If problems persist, contact a professional
technician.
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Service Manual
2023.3
Part 1 General Information
1. Indoor and Outdoor Units…………………………………………………………. 2 2. External
Appearance………………………………………………………………… 2
1
1. Indoor and Outdoor Units
Series
Capacity
18K
24K
30K
15 SEER ON/OFF
36K
42K
48K
60K
2. External Appearance
Indoor Unit
Outdoor units ATSCV4C4T18 ATSCV4H4T18 ATSCV4C4T24 ATSCV4H4T24 ATSCV4C4T30
ATSCV4H4T30 ATSCV4C4T36 ATSCV4H4T36 ATSCV4C4T42 ATSCV4H4T42 ATSCV4C4T48
ATSCV4H4T48 ATSCV4C4T60 ATSCV4H4T60
Outdoor Unit
Indoor units ATSEM4H4T18 ATSFR4H4T18 ATSEM4H4T24 ATSFR4H4T24 ATSEM4H4T30
ATSFR4H4T30 ATSEM4H4T36 ATSFR4H4T36 ATSEM4H4T42
ATSEM4H4T48
ATSEM4H4T60
2
Part 2 Engineering Data
1. Specifications………………………………………………………………………….. 4 2.
Dimensions……………………………………………………………………………. 11 3. Installation Space Requirements
…………………………………………….. 14 4. Piping Diagrams …………………………………………………………………….. 16 5.
Wiring Diagrams…………………………………………………………………….. 17 6. Capacity Tables
……………………………………………………………………… 21 7. Accessories …………………………………………………………………………… 25
3
1. Specifications
1.1 Outdoor Units
Model
Outdoor power supply
Capacity
Cooling
Input EER2
SEER2 (AHRI Certified)
Heating
Capacity HSPF2 (AHRI Certified)
Max. input consumption
Max. current
Brand
Model
Type
Capacity
Compressor
Input
Rated current (RLA)
Locked rotor Amp (LRA)
Thermal protector
Refrigerant oil
Brand
Type
Input Outdoor fan motor
Output
Capacitor
Speed
Number of row
Fin spacing
Fin material
Outdoor coil
Tube outside diameter
Tube type
Coil length x height x width
Number of circuit
Outdoor air flow
Outdoor sound pressure level
Unit (WHD)
Outdoor dimension
Packing (WHD)
Refrigerant
Refrigerant pipe
Design pressure Max. pressure Operation temp range
Net / Gross weight Type Charging volume Liquid side Gas side Max. refrigerant
pipe length Max. difference in level
Cooling Heating
V/Ph/Hz Btu/h W
Btu/(h·W) Btu/(h·W)
Btu/h Btu/(h·W)
W A
Btu/h W A A F ml
W W F rpm
in
mm
in
CFM dB(A)
in mm in mm kg lbs
oz in in ft ft MPa MPa
ATSCV4C4T18
17500 1550 11.7 14.3
2250 11.5 LG APG016KAC Scroll 19300 1290 5.6 48 35 740 GREEN-INTELLIGENCE AC
162 85 6 950 2 1/18 Hydrophilic Aluminium Fin 7 Inner Grooved 61.7×23.15×1.05
6 2000 60 23-3/5×25×23-3/5 600×635×600 24-4/5×26-1/5×24-4/5 630×665×630
54.5/57 120/126 R410A 93.5 3/8 3/4 148 66 2.7/1.0 4.5 64-118 /
ATSCV4C4T24 208/230/1/60
23400 2000 11.7 14.3
3050 15.0 LG APG020KAC Scroll 24800 1570 6.9 52 35 740 GREEN-INTELLIGENCE AC
162 85 6 950 2 1/18 Hydrophilic Aluminium Fin 7 Inner Grooved 61.7×23.15×1.05
6 2000 60 23-3/5×25×23-3/5 600×635×600 24-4/5×26-1/5×24-4/5 630×665×630
55.5/58 122/128 R410A 102.3 3/8 3/4 148 66 2.7/1.0 4.5 64-118 /
ATSCV4C4T30
28000 2350 11.7 14.3
3300 17.0 LG APG024KAC Scroll 29500 1870 8.2 63 40 740 GREEN-INTELLIGENCE AC
226 160 6 1050 2 1/18 Hydrophilic Aluminium Fin 7 Inner Grooved
61.7×23.15×1.05 6 2250 63 23-3/5×25×23-3/5 600×635×600 24-4/5×26-1/5×24-4/5
630×665×630 63/65.5 137/144 R410A 102.3 3/8 3/4 148 66 2.8/1.0 4.5 64-118 /
4
Model
Outdoor power supply
Capacity
Cooling
Input EER2
SEER2 (AHRI Certified)
Heating
Capacity HSPF2 (AHRI Certified)
Max. input consumption
Max. current
Brand
Model
Type
Capacity
Compressor
Input
Rated current (RLA) Locked rotor Amp (LRA) Thermal protector
Refrigerant oil
Brand
Type
Outdoor fan motor
Input Output
Capacitor
Speed
Number of row
Fin spacing
Fin material
Outdoor coil
Tube outside diameter
Tube type Coil length x height x width
Number of circuit
Outdoor air flow
Outdoor sound pressure level
Unit (WHD)
Outdoor dimension
Packing (WHD)
Net / Gross weight
Refrigerant
Refrigerant pipe
Design pressure Max. pressure Operation temp range
Type Charging volume Liquid side Gas side Max. refrigerant pipe length Max.
difference in level
Cooling Heating
V/Ph/Hz Btu/h W
Btu/(h·W) Btu/(h·W)
Btu/h Btu/(h·W)
W A
Btu/h W A A F ml
W W F rpm
in
mm
in
CFM dB(A)
in mm in mm kg lbs
oz in in ft ft MPa MPa
ATSCV4C4T36
ATSCV4C4T42
ATSCV4C4T48
ATSCV4C4T60
33000 2750 11.7 14.3
4455 23.0 LG APG029KAC Scroll 35800 2200 9.8
79.0
45 740 GREEN-INTELLIGENCE AC 197 110 6 850 2 1/18 Hydrophilic Aluminium Fin 7
Inner Grooved
83.8×23.15×1.05
6 2750
63 29-1/7×25×29-1/7
740×635×740 30-3/10×26-1/5×x30-
3/10 770×665×770
72.5/75.5 160/166 R410A
116.4 3/8 3/4
148
208/230/1/60
40000
45000
3440
3800
11.7
11.2
14.3
13.8
5430
6000
28.0
29.5
LG
LG
ABG036KAC
ABG039KAC
Scroll
Scroll
44700
48200
2790
3000
12.3
13.7
112.3
94.0
45 1280 GREEN-INTELLIGENCE AC 210 110
6 850 2 1/18 Hydrophilic Aluminium Fin 7
70 1280 GREEN-INTELLIGENCE AC 370 230
12 1050
2 1/18 Hydrophilic Aluminium Fin 7
Inner Grooved
Inner Grooved
83.8×31.48×1.05
83.8×31.48×1.05
10 3300
65 29-1/7×32-7/8×29-1/7
740×835×740 30-3/10×34-4/5×30-
3/10 770×885×770
90/95 198/209 R410A
151.7 3/8 3/4
10 4000
65 29-1/7×32-7/8×29-1/7
740×835×740 30-3/10×34-4/5×30-
3/10 770×885×770
92/97 203/214 R410A
158.7 3/8 7/8
148
148
55500 4920 11.2 13.8
7300 37.0 LG ABG051KAC Scroll 63000 3830 17.4
127.9
70 1280 GREEN-INTELLIGENCE AC 370 230
12 1050
2 1/18 Hydrophilic Aluminium Fin 7
Inner Grooved
83.8×31.48×1.05
10 4000
63 29-1/7×32-7/8×29-1/7
740×835×740 30-3/10×34-4/5×30-
3/10 770×885×770
93/98 205/216 R410A
162.3 3/8 7/8
148
66 2.7/1.0
4.5 64-118
/
66 2.7/1.0
4.5 64-118
/
66 2.8/1.0
4.5 64-118
/
66 2.8/1.0
4.5 64-118
/
5
Model
Outdoor power supply
Capacity
Cooling
Input EER2
SEER2 (AHRI Certified)
Heating
Capacity HSPF2(AHRI Certified)
Max. input consumption
Max. current
Brand
Model
Type
Capacity
Compressor
Input
Rated current (RLA)
Locked rotor Amp (LRA)
Thermal protector
Refrigerant oil
Brand
Model
Input Outdoor fan motor
Output
Capacitor
Speed
Number of row
Fin spacing
Fin material
Outdoor coil
Tube outside diameter
Tube type
Coil length x height x width
Number of circuit
Outdoor air flow
Outdoor sound pressure level
Unit (WHD)
Outdoor dimension
Packing (WHD)
Refrigerant
Refrigerant pipe
Design pressure Max. pressure Operation temp range
Net / Gross weight Type Charging volume Liquid side Gas side Max. refrigerant
pipe length Max. difference in level
Cooling Heating
V/Ph/Hz Btu/h W
Btu/(h·W) Btu/(h·W)
Btu/h Btu/(h·W)
W A
Btu/h W A A F ml
W W F rpm
in
mm
in
CFM dB(A)
in mm in mm kg lbs
oz in in ft ft MPa MPa
ATSCV4H4T18
17500 1550 11.5 14.3 17500 7.5 2250 11.5 LG APG016KAC Scroll 19300 1290 5.6
48 35 740 GREEN-INTELLIGENCE AC 162 85 6 950 2 1/18 Hydrophilic Aluminium Fin
7 Inner Grooved 61.7×23.15×1.05 6 2000 60 23-3/5×25×23-3/5 600×635×600
24-4/5×26-1/5×24-4/5 630×665×630 57.5/60 127/132 R410A 93.5 3/8 3/4 148 66
2.7/1.0 4.5 64-118 17-80
ATSCV4H4T24 208/230/1/60
22000 2000 11.2 14.3 22000 7.5 3050 15.0 LG APG020KAC Scroll 24800 1570 6.9
52 35 740 GREEN-INTELLIGENCE AC 162 85 6 950 2 1/18 Hydrophilic Aluminium Fin
7 Inner Grooved 61.7×23.15×1.05 6 2000 60 23-3/5×25×23-3/5 600×635×600
24-4/5×26-1/5×24-4/5 630×665×630 58.5/61 129/134 R410A 98.8 3/8 3/4 148 66
2.7/1.0 4.5 64-118 17-80
ATSCV4H4T30
28000 2370 11.5 14.3 26000 7.5 3300 17.0 LG APG024KAC Scroll 29500 1870 8.2
63 40 740 GREEN-INTELLIGENCE AC 226 160 6 1050 2 1/18 Hydrophilic Aluminium
Fin 7 Inner Grooved 61.7×23.15×1.05 6 2250 63 23-3/5×25×23-3/5 600×635×600
24-4/5×26-1/5×24-4/5 630×665×630 66/68.5 146/151 R410A 105.8 3/8 3/4 148 66
2.8/1.0 4.5 64-118 17-80
6
Model
Outdoor power supply
Capacity
Cooling
Input EER2
SEER2 (AHRI Certified)
Heating
Capacity
HSPF2(AHRI Certified)
Max. input consumption
Max. current
Brand
Model
Type
Capacity
Compressor
Input
Rated current (RLA) Locked rotor Amp (LRA) Thermal protector
Refrigerant oil
Brand
Outdoor fan motor
Model Input Output Capacitor Speed Number of row Fin spacing
Fin material
Outdoor coil
Tube outside diameter
Tube type Coil length x height x width
Number of circuit
Outdoor air flow
Outdoor sound pressure level
Unit (WHD)
Outdoor dimension
Packing (WHD)
Net / Gross weight
Refrigerant
Refrigerant pipe
Design pressure Max. pressure Operation temp range
Type Charging volume Liquid side Gas side Max. refrigerant pipe length Max.
difference in level
Cooling Heating
V/Ph/Hz Btu/h W
Btu/(h·W) Btu/(h·W)
Btu/h Btu/(h·W)
W A
Btu/h W A A F ml
W W F rpm
in
mm
in
CFM dB(A)
in mm in mm kg lbs
oz in in ft ft MPa MPa
ATSCV4H4T36
ATSCV4H4T42
ATSCV4H4T48
ATSCV4H4T60
33000 2780 11.5
14.3
33000
7.5
4455 23.0 LG APG029KAC Scroll 35800 2200 9.8
79.0
45 740
GREEN-INTELLIGENCE
AC 197 110
6 850
2 1/18 Hydrophilic Aluminium Fin 7 Inner Grooved
83.8×23.15×1.05
6 2750
63 29-1/7×25×29-1/7
740×635×740 30-3/10×26-1/5×x30-
3/10 770×665×770
75.5/78.5 166/173 R410A
123.5 3/8 3/4 148
40000 3400 11.5
208/230/1/60
45000 3770 11.5
14.3
14.3
40000
44000
7.5
7.5
5430 28.0 LG ABG036KAC Scroll 44700 2790 12.3
6000 29.5 LG ABG039KAC Scroll 48200 3000 13.7
112.3
94.0
45 1280
70 1280
GREEN-INTELLIGENCE GREEN-INTELLIGENCE
AC 210 110
6 850
2 1/18 Hydrophilic Aluminium Fin 7
AC 370 230 12 1050
2 1/18 Hydrophilic Aluminium Fin 7
Inner Grooved
Inner Grooved
83.8×31.48×1.05
83.8×31.48×1.05
10 3300
65 29-1/7×32-7/8×29-1/7
740×835×740 30-3/10×34-4/5×30-
3/10 770×885×770
94/99 207/218 R410A
151.7 3/8 3/4
10 4000
65 29-1/7×32-7/8×29-1/7
740×835×740 30-3/10×34-4/5×30-
3/10 770×885×770
97/102 214/225 R410A
162.3 3/8 7/8
148
148
56000 4870 11.5
14.3
53000
7.5
7300 37.0 LG ABG051KAC Scroll 63000 3830 17.4
127.9
70 1280 Panassonic/ BroadOcean DC 270 200
/ 1050 2.5 1/18 Hydrophilic Aluminium Fin 7
Inner Grooved
83.8×31.48×1.58
8 4000
63 29-1/7×32-7/8×29-1/7
740×835×740 30-3/10×34-4/5×30-
3/10 770×885×770
104/109 229/240 R410A
197.5 3/8 7/8
148
66 2.7/1.0
4.5 64-118 17-80
66 2.7/1.0
4.5 64-118 17-80
66 2.8/1.0
4.5 64-118 17-80
66 2.8/1.0
4.5 64-118 17-80
7
1.2 Indoor Units
Model
Power supply
Cooling
Capacity SEER2
Indoor external static pressure
Throttle type
Number of row
Tube pitch(a) x row pitch(b)
Fin spacing
Indoor coil
Fin material Tube outside diameter
Tube type
Coil length x height x width
Number of circuit
Brand
Type
Indoor fan motor
Input Output
Capacitor
Speed
Blower
Diameter Width
Indoor air flow
Indoor sound pressure level
Unit (WHD)
Indoor dimension
Packing (WHD)
Refrigerant pipe
Net / Gross weight
Liquid side Gas side
V/Ph/Hz Btu/h
Btu/(h·W) Pa
in in
mm
in
W W F rpm in in CFM dB(A) in mm in mm kg lbs in in
ATSEM4H4T18
17500 14.3 125 Orifice 3(row)×2(piece) 0.83×0.53 1/17 Hydrophilic Aluminium
Fin 7 Inner Grooved 17.36×14.88×1.58
6 Kangbao
AC 265 180 6 830 11 11 580
/ 19-2/3×45-3/4×22
500×1162×560 22-5/6×47-5/8×25-3/5
580×1210×650 57/62
126/137 3/8 3/4
ATSEM4H4T24 208/230/1/60
22000 14.3 125 Orifice 4(row)×2(piece) 0.83×0.53 1/17 Hydrophilic Aluminium
Fin 7 Inner Grooved 17.36×16.54×2.11
8 Kangbao
AC 398 220 10 910 11 11 800
/ 19-2/3×45-3/4×22
500×1162×560 22-5/6×47-5/8×25-3/5
580×1210×650 60/65
132/143 3/8 3/4
ATSEM4H4T30
28000 14.3 125 Orifice 4(row)×2(piece) 0.83×0.53 1/17 Hydrophilic Aluminium
Fin 7 Inner Grooved 17.36×16.54×2.11
8 Genteq/Wolong/Broad-Ocean
ECM 267 373
/ 960 11 11 980
/ 19-2/3×45-3/4×22
500×1162×560 22-5/6×47-5/8×25-3/5
580×1210×650 59/64 130/141 3/8 3/4
8
Model
Power supply
Cooling
Capacity SEER2
Indoor external static pressure
Throttle type
Number of row Tube pitch(a) x row pitch(b) Fin spacing
Indoor coil
Fin material
Tube outside diameter Tube type Coil length x height x width Number of circuit
Brand
Type
Indoor fan motor
Input Output
Capacitor
Speed
Blower
Diameter Width
Indoor air flow
Indoor sound pressure level
Unit (WHD)
Indoor dimension
Packing (WHD)
Net / Gross weight
Refrigerant Liquid side
pipe
Gas side
ATSEM4H4T36
ATSEM4H4T42
ATSEM4H4T48
ATSEM4H4T60
V/Ph/Hz Btu/h
Btu/(h·W) Pa
in in
mm
in
W W F rpm in in CFM dB(A) in mm in mm kg lbs in in
33000 14.3 125 Orifice 4(row)×2(piece)
0.83×0.53
1/17 Hydrophilic Aluminium
Fin 7 Inner Grooved
17.36×16.54×2.11
8 Genteq/Wolong/Broad-
Ocean ECM 317 373
/ 1000
11 11 1150 / 19-2/3×45-3/4×22 500×1162×560 22-5/6×47-5/8×25-3/5 580×1210×650
59/64 130/141 3/8 3/4
208/230/1/60
40000
45000
14.3
13.8/14.3
125
125
Orifice
Orifice
4(row)×2(piece)
4(row)×2(piece)
0.83×0.53
0.83×0.53
1/17 Hydrophilic Aluminium
Fin
7
1/17 Hydrophilic Aluminium
Fin
7
Inner Grooved
Inner Grooved
17.36×16.54×2.11
19.84×21.5×2.11
8 Genteq/Wolong/Broad-
Ocean ECM 317 560
/ 1040
11 11 1280 / 19-2/3×45-3/4×22 500×1162×560 22-5/6×47-5/8×25-3/5 580×1210×650
61/66 134/146 3/8 3/4
12 Genteq/Wolong/Broad-
Ocean ECM 365 560
/ 1010
11 11 1580 / 22×53-1/8×24 560×1350×623 27-3/4×54-9/10×25-1/5 705×1395×640
78/84 172/185 3/8 7/8
55500 13.8/14.3
125 Orifice 5(row)×2(piece)
0.83×0.53
1/17 Hydrophilic Aluminium
Fin 7 Inner Grooved
19.84×21.5×2.63
12 Genteq/Wolong/Broad-
Ocean ECM 473 560
/ 1010
11 11 1570 / 22×53-1/8×24 560×1350×623 27-3/4×54-9/10×25-1/5 705×1395×640
78/84 172/185 3/8 7/8
9
Model
Power supply
Cooling
Capacity SEER2
Indoor external static pressure
Throttle type
Number of row Tube pitch(a) x row pitch(b) Fin spacing
Indoor coil
Fin material
Tube outside diameter Tube type Coil length x height x width Number of circuit
Brand
Type
Indoor fan motor
Input Output
Capacitor
Speed (Hi/Me/Lo)
Blower
Diameter Width
Indoor air flow
Indoor sound pressure level
Unit (WHD)
Indoor dimension
Packing (WHD)
Net / Gross weight
Refrigerant Liquid side
pipe
Gas side
V/Ph/Hz Btu/h
Btu/(h·W) Pa
in in
mm
in
W W F rpm in in CFM dB(A) in mm in mm kg lbs in in
ATSFR4H4T18
ATSFR4H4T24
ATSFR4H4T30
ATSFR4H4T36
17500 14.3 145 Orifice
5
0.83×0.53
1/17 Hydrophilic Aluminium
Fin 7 Inner Grooved
16.97×18.2×2.63
6 Genteq/Wolong/Broad-
Ocean ECM 166 249
/ 960 11 10 715
/ 20-3/5×36×15 522×915×381 23-1/5×39-2/5×17-7/10 590×1000×450
40/44 88/97
3/8 3/4
22000 14.3 145 Orifice
5
208/230/1/60
28000 14.3 145 Orifice
5
0.83×0.53
0.83×0.53
1/17 Hydrophilic Aluminium
Fin
7
1/17 Hydrophilic Aluminium
Fin
7
Inner Grooved
Inner Grooved
16.97×18.2×2.63
17.44×23.15×2.63
6 Genteq/Wolong/Broad-
Ocean ECM 221 249
/ 1010
11 10 805 / 20-3/5×36×15 522×915×381 23-1/5×39-2/5×17-7/10 590×1000×450 40/44
88/97 3/8 3/4
8 Genteq/Wolong/Broad-
Ocean ECM 267 373
/ 960 11
6 1020
/ 22-1/10×39-3/5×19
559×1006×485 24-3/5×42-9/10×21-3/5
625×1090×550 51/56 112/123 3/8 3/4
33000 14.3 145 Orifice
5
0.83×0.53
1/17 Hydrophilic Aluminium
Fin 7 Inner Grooved
17.44×23.15×2.63
8 Genteq/Wolong/Broad-
Ocean ECM 317 373
/ 1000
11 6 1145 / 22-1/10×39-3/5×19 559×1006×485 24-3/5×42-9/10×21-3/5 625×1090×550
51/56 112/123 3/8 3/4
10
2. Dimensions 2.1 Outdoor Units
H
Model name
ATSCV4C4T18 ATSCV4H4T18 ATSCV4C4T24 ATSCV4H4T24 ATSCV4C4T30 ATSCV4H4T30
ATSCV4C4T36 ATSCV4H4T36 ATSCV4C4T42 ATSCV4H4T42 ATSCV4C4T48 ATSCV4H4T48
ATSCV4C4T60 ATSCV4H4T60
W
“W” mm (in.) 600 (23-5/8) 740 (29-1/8) 740 (29-1/8)
D
Dimensions “D” mm (in.) 600 (23-5/8) 740 (29-1/8) 740 (29-1/8)
“H” mm (in.) 635 (25) 635 (25)
835 (32-7/8)
11
2.2 Indoor Units
High voltage connection
Low voltage connection
Supply Air Flanges provided for field installation A 10-1/2
H
Gas pipe connection (Sweat) Liquid pipe connection (Sweat)
Auxiliary drain connection 3/4″ Female pipe thread (NPT)
Primary drain connection 3/4″ Female pipe thread (NPT)
D W
Upflow unit shown; Unit may be installed upflow, downflow, horizontal right,
or left air supply.
Model name
ATSEM4H4T18 ATSEM4H4T24 ATSEM4H4T30 ATSEM4H4T36 ATSEM4H4T42 ATSEM4H4T48
ATSEM4H4T60
“W” mm (in.)
Dimensions
“D” mm (in.)
“H” mm (in.)
Supply duct “A” mm (in.)
500 (19-2/3)
560 (22)
1162 (45-3/4)
454 (17-7/8)
560 (22)
623 (24-1/2)
1350 (53-1/8)
496 (19-1/2)
12
High voltage connection
D1
1-2/25″(7/8″) dia knock outs
Low voltage connection
High voltage connection 7/8″(1-3/8″) dia knock outs
Supply Air
W1 Vapor line connection copper (Sweat) (3/4″dia pipe) Liquid line connection
copper (Sweat) (3/8″dia pipe) High voltage connection 7/8″(1-3/8″) dia knock
outs
H
Primary drain connection 3/4″ Female pipe thread (NPT)
Auxiliary drain connection 3/4″ Female pipe thread (NPT)
D
All units are configured for vertical upflow. Units cannot be installed in any
other configuration.
Front return shown. Units may also be installed as bottom return. See the applications section for more details.
Model name
ATSFR4H4T18 ATSFR4H4T24 ATSFR4H4T30 ATSFR4H4T36
“W” mm (in.)
“W1” mm (in.)
Dimensions
“D” mm (in.)
“D1” mm (in.)
522 (20-1/2)
442 (17-2/5)
381 (15)
244 (9-3/5)
559 (22)
477 (18-4/5)
485 (19)
251 (10)
“H” mm (in.) 915 (36)
1006 (39-3/5)
Model name
ATSFR4H4T18 ATSFR4H4T24 ATSFR4H4T30 ATSFR4H4T36
“A” mm (in.) 136 (5-3/8)
Dimensions “B” mm (in.)
61 (2-2/5)
151 (6)
61 (2-2/5)
“C” mm (in.) 718 (28-1/4) 794 (31-1/4)
13
3. Installation Space Requirements 3.1 Outdoor Units
3.2 Indoor Units Regular Air Handler:
Horizontal position:
Vertical position:
14
Front Return Air Handler:
15
4. Piping Diagrams Cooling only models:
Heat pump models:
16
5. Wiring Diagrams 5.1 Outdoor Units Cooling only models 18K-60K:
Heat pump models 18K-48K:
17
Heat pump models 60K:
18
5.2 Indoor Units Regular Air Handler: 18K, 24K:
30K, 36K, 42K, 48K, 60K:
19
Front Return Air Handler: 18K, 24K, 30K, 36K:
20
6. Capacity Tables 6.1 Cooling Capacity Tables
Outdoor Tem. °F.
75 80 85 90 95 100 105 110 115
ATSCV4C4T18 ATSCV4H4T18 ATSEM4H4T18 – Orifice Conditions: 80 °F IDB, 67 °F IWB @ 580 CFM
Total Btu/h
Sensible Btu/h
Latent Btu/h
20909 20371 19816 19243 18650 18107 17548 16972 16378
14491 14511 14496 14447 14360 14350 14301 14214 14085
6417 5861 5320 4796 4289 3757 3246 2758 2293
Outdoor Tem. °F.
75 80 85 90 95 100 105 110 115
Total Btu/h
ATSCV4C4T24 ATSCV4H4T24 ATSEM4H4T24 – Orifice Conditions: 80 °F IDB, 67 °F IWB
@ 800CFM
Sensible Btu/h
Latent Btu/h
27084 26359 25649 24949 24252 23489 22734 21988 21247
18742 18557 18442 18337 18311 18321 18301 18250 18060
8342 7802 7207 6611 5942 5168 4433 3738 3187
Outdoor Tem. °F.
75 80 85 90 95 100 105 110 115
ATSCV4C4T30 ATSCV4H4T30 ATSEM4H4T30- Orifice Conditions: 80 °F IDB, 67 °F IWB @ 980 CFM
Total Btu/h
Sensible Btu/h
Latent Btu/h
31475 30844 30173 29464 28726 27930 27093 26228 25338
22473 22424 22389 22334 22262 22205 22162 21901 21791
9002 8421 7785 7130 6463 5726 4931 4328 3547
Total Watts 1273 1344 1416 1490 1562 1645 1729 1817 1900
Total Watts 1656 1737 1829 1920 2024 2114 2218 2331 2454
Total Watts 1912 2006 2113 2223 2342 2465 2593 2730 2874
21
Outdoor Tem. °F.
75 80 85 90 95 100 105 110 115
Outdoor Tem. °F.
75 80 85 90 95 100 105 110 115
Outdoor Tem. °F.
75 80 85 90 95 100 105 110 115
ATSCV4C4T36 ATSCV4H4T36 ATSEM4H4T36 – Orifice Conditions: 80 °F IDB, 67 °F IWB @ 1150CFM
Total Btu/h
Sensible Btu/h
Latent Btu/h
37813 36925 35982 35023 34059 32946 31851 30774 29721
26847 26734 26699 26617 26566 26456 26373 26250 26154
10966 10191 9283 8406 7493 6490 5478 4524 3566
ATSCV4C4T42 ATSCV4H4T42 ATSEM4H4T42 – Orifice Conditions: 80 °F IDB, 67 °F IWB @ 1280 CFM
Total Btu/h
Sensible Btu/h
Latent Btu/h
45541 44617 43638 42602 41497 40327 39077 37779 36448
31332 31187 31070 30887 30708 30648 30558 30412 30361
14209 13430 12568 11716 10789 9678 8519 7367 6087
ATSCV4C4T48 ATSCV4H4T48 ATSEM4H4T48- Orifice Conditions: 80 °F IDB, 67 °F IWB @ 1580CFM
Total Btu/h
Sensible Btu/h
Latent Btu/h
50471 49380 48231 47090 45997 44944 43803 42577 41280
35834 35751 35739 35694 35648 35551 35481 35424 35294
14637 13629 12492 11396 10349 9393 8323 7153 5986
Total Watts 2262 2379 2500 2624 2756 2891 3039 3202 3384
Total Watts 2803 2954 3112 3274 3444 3604 3771 3945 4126
Total Watts 3117 3310 3504 3693 3884 4062 4251 4454 4667
22
Outdoor Tem. °F.
75 80 85 90 95 100 105 110 115
Outdoor Tem. °F.
75 80 85 90 95 100 105 110 115
Outdoor Tem. °F.
75 80 85 90 95 100 105 110 115
ATSCV4C4T60 ATSEM4H4T60- Orifice Conditions: 80 °F IDB, 67 °F IWB @ 1570 CFM
Total Btu/h
Sensible Btu/h
Latent Btu/h
61905 60466 58991 57486 56267 54306 52669 51020 49364
40424 40331 40232 40068 39950 39860 39818 39693 39590
21481 20135 18759 17418 16318 14445 12851 11326 9774
ATSCI4H4T60 ATSEM4H4T60 – Orifice Conditions: 80 °F IDB, 67 °F IWB @ 1570CFM
Total Btu/h
Sensible Btu/h
Latent Btu/h
63127 61698 59352 58246 57175 55459 53886 52304 50719
40907 40782 40656 40655 40594 40541 40522 40431 40321
22221 20915 18696 17590 16581 14919 13364 11873 10397
ATSCV4C4T18 ATSCV4H4T18 ATSFR4H4T18- Orifice Conditions: 80 °F IDB, 67 °F IWB @ 715 CFM
Total Btu/h
Sensible Btu/h
Latent Btu/h
21772 21041 20296 19536 18759 18188 17601 16998 16378
15860 15651 15409 15133 14820 14778 14697 14576 14412
5912 5390 4887 4403 3939 3410 2904 2422 1965
Total Watts 4039 4241 4450 4673 4911 5141 5388 5653 5933
Total Watts 3906 4114 4335 4561 4802 5024 5256 5500 5757
Total Watts 1268 1339 1411 1485 1509 1641 1726 1815 1839
23
Outdoor Tem. °F.
75 80 85 90 95 100 105 110 115
Outdoor Tem. °F.
75 80 85 90 95 100 105 110 115
Outdoor Tem. °F.
75 80 85 90 95 100 105 110 115
ATSCV4C4T24 ATSCV4H4T24 ATSFR4H4T24 – Orifice Conditions: 80 °F IDB, 67 °F IWB @ 805CFM
Total Btu/h
Sensible Btu/h
Latent Btu/h
27084 26359 25649 24949 24154 23489 22734 21988 21247
18742 18557 18442 18337 18336 18321 18301 18250 18060
8342 7802 7207 6611 5818 5168 4433 3738 3187
ATSCV4C4T30 ATSCV4H4T30 ATSFR4H4T30 – Orifice Conditions: 80 °F IDB, 67 °F IWB @ 1020 CFM
Total Btu/h
Sensible Btu/h
Latent Btu/h
32019 31334 30475 29578 28661 27895 27095 26242 25372
23054 22937 22856 22805 22642 22539 22434 22385 22327
8965 8398 7619 6773 6019 5356 4660 3858 3045
ATSCV4C4T36 ATSCV4H4T36 ATSFR4H4T36- Orifice Conditions: 80 °F IDB, 67 °F IWB @ 1145CFM
Total Btu/h
Sensible Btu/h
Latent Btu/h
37369 36584 35573 34511 33632 32639 31612 30569 29516
26532 26523 26395 26229 26233 26046 25922 25831 25679
10837 10061 9178 8283 7399 6593 5690 4738 3837
Total Watts 1636 1720 1809 1900 1996 2089 2190 2300 2419
Total Watts 1949 2042 2158 2265 2373 2496 2616 2744 2877
Total Watts 2273 2392 2510 2638 2775 2911 3059 3422 3404
24
7. Accessories 7.1 Standard Accessories
Items Installation manual
Drain pipe Drain plug
7.2 Optional Accessories
Items a
Quantity 1 1 2
Accessories Electric heater
25
Part 3 Outdoor Unit Installation
1. Safety27 2. Unit Location Considerations…………………………………………………..29 3. Unit
Preparation ……………………………………………………………………..31 4. Setting the
Unit……………………………………………………………………….31 5. Refrigerant Line Considerations
………………………………………………32 6. Refrigerant Line Routing………………………………………………………….33 7.
Refrigerant Line Brazing ………………………………………………………….34 8. Refrigerant Line Leakage
Check ………………………………………………36 9. Vacuum Drying ……………………………………………………………………….36 10.
Service Valves ………………………………………………………………………..37 11. Additional Refrigerant
Charge………………………………………………….37 12. Electrical Wiring
……………………………………………………………………..38
26
1. Safety
Important – This document contains a wiring diagram and service information.
This is customer property and is to remain with this unit. Please return to
service information pack upon completion of work.
CAUTION
This information is intended for use by individuals possessing adequate backgrounds of electrical and mechanical experience. Any attempt to repair a central air conditioning product may result in personal injury and/or property damage. The manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use.
WARNING
HAZARDOUS VOLTAGE! Failure to follow this warning could result in property damage, severe personal injury, or death. Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the power cannot be inadvertently energized.
WARNING
REFRIGERANT OIL! Any attempt to repair a central air conditioning product may result in property damage, severe personal injury, or death. These units use R-410A refrigerant which operates at 50 to 70% higher pressures than R-22. Use only R-410A approved service equipment. Refrigerant cylinders are painted a “Rose” color to indicate the type of refrigerant and may contain a “dip” tube to allow for charging of liquid refrigerant into the system. All R-410A systems with fixed speed compressors use a POE oil that readily absorbs moisture from the atmosphere to limit this `hygroscopic” action.The system should remain sealed whenever possible. If a system has been open to the atmosphere for more than 4 hours, the compressor oil must be replaced. Never break a vacuum with air and always change the driers when opening the system for component replacement.
CAUTION
HOT SURFACE! May cause minor to severe burning. Failure to follow this Caution could result in property damage or personal injury. Do not touch top of compressor.
CAUTION
CONTAINS REFRIGERANT! Failure to follow proper procedures can result in personal illness or injury or severe equipment damage. System contains oil and refrigerant under high pressure. Recover refrigerant to relieve pressure before opening system.
CAUTION
GROUNDING REQUIRED! Failure to inspect or use proper service tools may result in equipment damage or personal injury. Reconnect all grounding devices. All parts of this product that are capable of conducting electrical current aregrounded. if grounding wires, screws, straps, clips, nuts, or washers used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened.
27
WARNING
SERVICE VALVES! Failure to follow this warning will result in abrupt release of system charge and may result in personal injury and/orproperty damage. Extreme caution should be exercised when opening the Liquid Line Service valve. Turn valve stemcounterclockwise only until the stem contacts the rolled edge. No torque is required.
WARNING
BRAZING REQUIRED! Failure to inspect lines or use proper service tools may result in equipment damage or personal injury. If using existing refrigerant lines make certain that all joints are brazed, not soldered.
WARNING
HIGH LEAKAGE CURRENT! Failure to follow this warning could result in property damage, severe personal injury, or death. Earth connection essential before connecting electrical supply.
28
2. Unit Location Considerations
2.1 Unit Dimensions and Location Restrictions
When mounting the outdoor unit on a roof, be sure the roof will support the
unit’s weight. Properly selected isolation is recommended to prevent sound or
vibration transmission to the building structure. · Ensure the top discharge
area is unrestricted for at least 60 inches above the unit. · Clearance must
be provided in front of the control box (access panels) and any other side
requiring service. · Position the outdoor unit a minimum of 18 inches from any
wall or surrounding shrubbery to ensure adequate airflow. · Outdoor unit
location must be far enough away from any structure to prevent excess roof
runoff water from pouring directly on the unit. Note: It is recommended that
these precautions be taken for units being installed in areas where snow
accumulation and prolonged below-freezing temperatures occur. · Units should
be elevated 3-12 inches above the pad or rooftop, depending on local weather.
This additional height will allow drainage of snow and ice melted during
defrost cycle prior to its refreezing. Ensure that drain holes in unit base
pan are not obstructed, preventing drainage of defrost water. · If possible,
avoid locations that are likely to accumulate snow drifts. if not possible, a
snow drift barrier should be installed around the unit to prevent a build-up
of snow on the sides of the unit.
Air inlet panel Allow 18” minimum clearance
Air discharge Allow 60” minimum clearance
Model
18K 24K 30K 36K 42K 48K 60K
H
Service access Allow 24” minimum clearance
D W
“W” mm (in.)
Dimensions “D” mm (in.)
“H” mm (in.)
600 (23-5/8)
600 (23-5/8)
635 (25)
740 (29-1/8)
740 (29-1/8)
635 (25)
740 (29-1/8)
740 (29-1/8)
835 (32-7/8)
Refrigerant Connection Service Valve Size
Liquid (in.)
Gas (in.)
3/8
3/4
3/8
3/4
3/8
3/4
3/8
3/4
3/8
3/4
3/8
7/8
3/8
7/8
29
2.2 Refrigerant Piping Limits
Considering the allowable pipe length and height drop to determine the
installation position. Make sure the distance and height
drop between indoor and outdoor unit not exceed the data in the following table.
Model
Max. length ft(m)
Max. height drop ft(m)
Max. bend (pcs)
18-60 kBtu/h
148(45)
66(20)
5
2.3 Service Space
30
3. Unit Preparation
Check for damage and report promptly to the carrier any damage found to the
unit. The charge port can be used to check to be sure the refrigerant charge
has been retained during shipment.
4. Setting the Unit
When installing the unit on a support pad, such as a concrete slab, consider
the following: · The pad should be at least 1-2″ larger than the unit on all
sides. · The pad must be separate from any structure. · The pad must be level.
· The pad should be high enough above grade to allow for drainage. · The pad
location must comply with National, State, and Local codes. IMPORTANT NOTE:
These instructions are intended to provide a method to tie-down system to
cement slab as a securing procedure for high wind areas. It is recommended to
check Local Codes for tie-down methods and protocols.
31
5. Refrigerant Line Considerations 5.1 Refrigerant Line and Service Valve Connection Sizes
Line Sizes
Model
Suction Line
Liquid Line
18K/24K/30K/36K/42K
3/4
3/8
48K/60K
7/8
3/8
Service Valve Connection Sizes
Suction Line Connection
Liquid Line Connection
3/4
3/8
7/8
3/8
5.2 Refrigerant Line Length and Insulation
Determine required line length.
IMPORTANT: The Suction Line must always be insulated. DO NOT allow the Liquid
Line and Suction Line to come in direct (metal to metal) contact.
Liquid line
Suction line Insulation
5.3 Reuse Existing Refrigerant Lines
CAUTION
If using existing refrigerant lines make certain that all joints are brazed, not soldered.
For retrofit applications, where the existing refrigerant lines will be used, the following precautions should be taken: · Ensure that the refrigerant lines are the correct size. · Ensure that the refrigerant lines are free of leaks, acid, and oil. Note: The manufacturer recommends installing only approved matched indoor and outdoor systems. Some of the benefits of installing approved matched indoor and outdoor split systems are maximum efficiency, optimum performance and the best overall system reliability.
32
6. Refrigerant Line Routing
Important: Take precautions to prevent noise within the building structure due
to vibration transmission from the refrigerant lines. Comply with National,
State, and Local Codes when isolating line sets from joists, rafters, walls,
or other structural elements. For Example: · When the refrigerant lines have
to be fastened to floor joists or other framing in a structure, use isolation
type hangers. · Isolation hangers should also be used when refrigerant lines
are run in stud spaces or enclosed ceilings. · Where the refrigerant lines run
through a wall or sill, they should be insulated and isolated. · Isolate the
lines from all ductwork. · Minimize the number of 90º turns.
33
7. Refrigerant Line Brazing
1. Remove caps or plugs. Use a deburring tool to deburr the pipe ends. Clean
both internal and external surfaces of the tubing using an emery cloth.
2. Remove the pressure tap cap from both service valves.
3. Purge the refrigerant lines and indoor coil with dry nitrogen. This pipe
must have a thimble.
4. Wrap a wet rag around the valve body to avoid heat damage and continue the
dry nitrogen purge. Braze the refrigerant lines to the service valves. Check
liquid line filter drier’s directional flow arrow to confirm correct direction
of refrigeration flow (away from outdoor unit and toward evaporator coil) as
illustrated. Braze the filter drier to the Liquid Line. Continue the dry
nitrogen purge. Do not remove the wet rag until all brazing is completed.
Important: Remove the wet rag before stopping the dry nitrogen purge. Note:
Install drier in Liquid Line.
34
5. Replace the pressure tap caps after the service valves have cooled. 35
8. Refrigerant Line Leakage Check
Pressurize the refrigerant lines and evaporator coil to 150 PSIG using dry
nitrogen. Check for leaks by using a soapy solution or bubbles at each brazed
location.
9. Vacuum Drying
Eliminating moisture in system to prevent the phenomena of ice-blockage and
copper oxidation. Ice-blockage shall cause abnormal operation of system, while
copper oxide shall damage compressor. Eliminating the non-condensable gas
(air) in system to prevent the components oxidizing, pressure fluctuation and
bad heat exchange during the operation of system. The ultimate vacuum degree
of vacuum pump shall be -756mmHg or above. Precision of vacuum pump shall
reach 0.02mmHg or above.
36
10. Service Valves
WARNING
Extreme caution should be exercised when opening the Liquid Line Service Valve. Turn counterclockwise until the valve stem just touches the rolled edge. No torque is required. Failure to follow this warning will result in abrupt release of system charge and may result in personal injury and /or property damage.
Important: Leak check and evacuation must be completed before opening the service valves.
Important: The Suction Service Valve must be opened first BEFORE opening the Liquid Service Valve!
1. Remove service valve cap.
2. Fully insert hex wrench into the stem and back out counterclockwise until valve stem just touches the rolled edge.
3. Replace the valve stem cap to prevent leaks. Tighten finger tight plus an additional 1/6 turn.
4. Repeat STEPS 1 – 3 for Liquid Service Valve.
5/16″ Hex Wrench for
Cap
Suction Service Valve
Unit Side of Service Valve
3/16″ Hex Wrench for Liquid Service Valve
Rolled Edge to Captivate Stem
Hex Headed Valve System
Service Port
11. Additional Refrigerant Charge
After the vacuum drying process is carried out, the additional refrigerant
charge process need to be performed.
The outdoor unit is factory charged with refrigerant. The additional refrigerant charge volume is determined by the diameter
and length of the liquid pipe between indoor and outdoor unit. Refer the following formula to calculate the charging volume.
Diameter of liquid pipe inch (mm)
1/4 (6.35)
3/8 (9.52)
1/2 (12.7)
Formula
V=0.22oz×(L-16)
V=0.43oz×(L-16)
V=0.64oz×(L-16)
V: Additional refrigerant charging volume (oz).
L: The length of liquid pipe (ft).
Charging: weigh-In Method
Weigh-In Method can be used for the Initial installation, or anytime a system charge is being replaced. weigh-In Method can also
be used when power is not available to the equipment site or operating conditions (indoor/outdoor temperatures) are not in
range to verify with the subcooling charging method.
37
12. Electrical Wiring
WARNING
LIVE ELECTRICAL COMPONENTS! During installation, testing, servicing, and troubleshooting of this product, it may be necessary to work with live electrical components. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury.
The right table defines the maximum total length of low voltage wiring from the outdoor unit, to the indoor unit, and to the thermostat. Field provided bushing or strain relief is required at the low voltage wire entry point.
WIRE SIZE 18 AWG 16 AWG 14 AWG
24 VOLTS MAX.WIRE LENGTH 150 Ft. 225 Ft. 300 Ft.
Notes: 1. Be sure power supply agrees with the equipment nameplate. 2. Power wiring and grounding of equipment must comply with national, state, and local codes. 3. Follow instructions on unit wiring diagram located on the inside of the control box cover. 4. Install a separate disconnect switch at the outdoor unit. 5. Field provided flexible electrical conduit must be used for high voltage wiring.
38
Part 4 Indoor Unit Installation
1. Safety …………………………………………………………………………………….40 2.
Applications……………………………………………………………………………42 3. Electrical Wiring
……………………………………………………………………..45 4. Airflow Performance
……………………………………………………………….47 5. Ductwork………………………………………………………………………………..49 6.
Refrigerant Connections ………………………………………………………….50 7. Air Filter (not factory-
installed) ………………………………………………..52 8. Filter Installation
Dimensions…………………………………………………..53 9. Wiring
Diagram……………………………………………………………………….54 10. Electrical Wiring Gauge
…………………………………………………………..55
39
1. Safety
Important – This is an attention alert symbol. When you see this symbol on labels or in manuals, be alert to the potential for personal injury.
WARNING
Disconnect all power to unit before installing or servicing. More than one disconnect switch may be required to de-energize the equipment. Hazardous voltage can cause server personal injury or death.
WARNING
If removal of the blower assembly is required, all disconnect switches supplying power to the equipment must be deenergized and locked (if not in sight of unit) so the field power wires can be safely removed from the blower assembly. Failure to do so can cause electrical shock resulting in personal injury or death.
WARNING
Because of possible damage to equipment or personal injury, installation, service, and maintenance should be performed by a trained, qualified service personnel. Consumer service is recommended only for filter cleaning / replacement. Never operate the unit with the acess panels removed.
WARNING
These instructions are intended as an aid to qualified, licensed service personnel for proper installation, adjustment and operation of this unit. Read these instructions thoroughly before attempting installation or operation. Failure to follow these instructions may result in improper installation, adjustment, service or maintenance possibly resulting in fire, electrical shock, property damage, personal injury or death.
WARNING
The unit must be permanently grounded. Failure to do so can result in electrical shock causing personal injury or death.
CAUTION
Make sure the blower motor support is tight (3-motor mount bolts) then check to see if wheel is secured to motor shaft before operating unit.
Blower motor shipping bolt 40
WARNING
PROPOSITION 65: This appliance contains fiberglass insulation. Respirable
particles of fiberglass are known to State of California to cause cancer. All
manufacturer products meet current federal OSHA Guidelines for safety.
California Proposition 65 warnings are required for certain products, which
are not covered by the OSHA standards. California’s Proposition 65 requires
warnings for products sold in California that contain or produce any of over
600 listed chemicals known to the State of California to cause cancer or birth
defects such as fiberglass insulation, lead in brass, and combustion products
from natural gas. All “new equipment” shipped for sale in California will have
labels stating that the product contains and /or produces Proposition 65
chemicals. Although we have not changed our processes, having the same label
on all our products facilitates manufacturing and shipping. We cannot always
know “when, or if” products will be sold in the California market. You may
receive inquiries from customers about chemicals found in, or produced by,
some of our heating and airconditioning equipment, or found in natural gas
used with some of our products. Listed below are those chemicals and
substances commonly associated with similar equipment in our industry and
other manufacturers.
Glass Wool (Fiberglass) Insulation Carbon Monoxide (CO). Formaldehyde Benzene
More details are available at the websites for OSHA (Occupational Safety and
Health Administration), at www.osha.gov and the State of California’s OEHHA
(Office of Environmental Health Hazard Assessment), at www.oehha.org. Consumer
education is important since the chemicals and substances on the list are
found in our daily lives. Most consumers are aware that products present
safety and health risks, when improperly used, handled and maintained.
WARNING
The first 6 inches of supply air plenum and ductwork must be constructed of sheet metal as required by NFPA 90B. The supply air plenum or duct must have a solid sheet metal bottom directly under the unit with no openings, registers or flexible air ducts located in it. If flexible supply air ducts are used they may be located only in the vertical walls of rectangular plenum, a minimum of 6 inches from the solid bottom. Metal plenum of duct may be connected to the combustible floor base, if not, it must be connected to the unit supply duct exposed to the supply air opening from the downflow unit. Exposing combustible (non-metal) material to the supply opening of a downflow unit can cause a fire resulting in property damage, personal injury or death.
Exception warning to downflow: Installation on concrete floor slab with supply air plenum and ductwork completely encased must be not less than 2 inches of concrete (See NFPA 90A).
41
2. Applications Regular Air Handler: 2.1 Vertical Upflow
· Vertical Upflow configuration is the factory set on all models. · If return
air is to be ducted, install duct flush with floor. Use fireproof resilient
gasket 1/8 to 1/4 in. thick between the ducts, unit and floor. Set unit on
floor over opening. IMPORTANT NOTE Torque applied to drain connections should
not exceed 15.ft.lbs.
2.2 Vertical Downflow
Conversion to Vertical Downflow: A vertical upflow unit may be converted to
vertical downflow. Remove the panel and indoor coil and reinstall 180° from
original position.
42
2.3 Horizontal
Horizontal right is the default factory configuration for the units.
Conversion to Horizontal left: A vertical upflow unit may be converted to
horizontal left by removing indoor coil assembly and reinstalling coil as
shown for left hand air supply. · Rotate unit into the downflow position, with
the coil compartment on top and the blower compartment on bottom. · Reinstall
the indoor coil 180° from original position. Ensure the retaining channel is
fully engaged with the coil rail. · Secondary drain pan kits are recommended
when the unit is configured for the horizontal position over a finished
ceiling and/or living space.
CAUTION
Horizontal units must be configured for right hand air supply or left hand air supply. Horizontal drain pan must be located under indoor coil. Failure to use the drain pan can result in property damage.
Front Return Air Handler:
2.4 Wall Mount
The air handler comes standard with a wall mounting bracket and air handler
mounting bracket. · Remove lower wall mounting bracket from the back of the
unit by removing one screw which attaches the bracket to the air handler.
Note: Discard the screw after you have removed the wall mounting bracket. ·
Install bracket on the wall by using 3 wood screws (not provided). Make sure
the bracket is level in order to provided proper drainage from the unit. Note:
Do not attach the wall mounting bracket into unsupported dry wall. Make sure
that the wood screws are going into a structure that can support a minimum
load of 150 lb. · Lift the air handler above the wall mounting bracket and
attach the unit to the installed bracket. · Install the additional bottom
plate for extra support for this type mounting. Note: The additional plate is
shipped in the bottom of the shipping carton.
43
2.5 Frame Mount
The air handler comes with 8 clearance holes (4 on each side). These holes are
used to mount the air handler inside of a frame structure. When mounting in
this fashion, make sure that the wood screws are mounted from within the air
handler and not from outside the unit in order to avoid damaging the coil. If
the frame does not provide support in the front of the unit and additional
support is needed, open up the tabs and fix the unit to the frame or other
support structure with screws. Select a solid and level site to ensure proper
installation of the frame mount. Verify that there is sufficient space for
installation and maintenance. IMPORTANT: The (8) wood screws are not provided
with the unit. #12 x 1 ½ wood screws are recommended. When the unit is
installed on a wood frame, the screws should be used to fix the unit to the
studs. If they are not used, the unit may fall down or cause other damage.
44
3. Electrical Wiring
Field wiring must comply with the National Electric Code and any applicable
local ordinance.
WARNING
Disconnect all power to unit before installing or servicing. More than one disconnect switch may be required to de-energize the equipment. Hazardous voltage can cause severe personal injury or death.
3.1 Power Wiring
It is important that proper electrical power is available for connection to
the unit model being installed. See the unit nameplate, wiring diagram and
electrical data in the installation instructions. · If required, install a
branch circuit disconnect of adequate size, located within sight of, and
readily accessible to the unit. · IMPORTANT: After the Electric Heater is
installed, units may be equipped with one or two 30-60 amp. circuit breakers.
These breaker(s) protect the internal wiring in the event of a short circuit
and serve as a disconnect. Circuit breakers installed within the unit do not
provide over-current protection of the supply wiring and therefore may be
sized larger than the branch circuit protection. · Supply circuit power wiring
must be 75°C minimum copper conductors only. See Electrical Data in this
section for ampacity, wire size and circuit protector requirement. Supply
circuit protective devices may be either fuses or “HACR” type circuit
breakers. · Power wiring may be connected to either the right, left side or
top. Concentric knockouts are provided for connection of power wiring to unit.
3.2 Control Wiring
IMPORTANT: Class 2 low voltage control wiring should not be run in conduit
with main power wiring and must be separated from power wiring, unless class 1
wire of proper voltage rating is used. · Low voltage control wiring should be
18 Awg. color-coded. For lengths longer than 100 ft., 16 Awg. wire should be
used. · See wiring diagrams attached to indoor and outdoor sections to be
connected. · Make sure, after installation, separation of control wiring and
power wiring has been maintained.
3.3 Grounding
WARNING
The unit must be permanently grounded. Failure to do so can result in electrical shock causing personal injury or death.
· Grounding may be accomplished by grounding metal conduit when installed in accordance with electrical codes to the unit cabinet. · Grounding may also be accomplished by attaching ground wire(s) to ground lug(s) provided in the unit wiring compartment. · Ground lug(s) are located close to wire entrance on left side of unit(up-flow). Lug(s) may be moved to marked locations near wire entrance on right side of unit(up-flow). If alternate location is more convenient. · Use of multiple supply circuits require grounding of each circuit to lug(s) provided in unit.
45
3.4 Electrical Data
Series
Model
Voltage
Hz
18K
24K
30K
Regular Air
Handler
36K
42K
48K
208/230V
60
60K
18K
Front Return
24K
Air Handler
30K
36K
HP
Speed
Circuit Amps.
Maximum circuit protector
1/4
3
1.8
3(A)
2/7
3
2.3
3(A)
1/2
5
2.8
3(A)
1/2
5
4.0
6(A)
3/4
5
4.5
6(A)
3/4
5
5.2
6(A)
3/4
5
5.4
6(A)
1/3
5
2.2
3(A)
1/3
5
2.9
3(A)
1/2
5
3.5
6(A)
1/2
5
3.8
6(A)
46
4. Airflow Performance
Airflow performance data is based on cooling performance with a dry coil and
no filter in place. Select performance table for appropriate unit size
external static pressure applied to unit allows operation within the minimum
and maximum limits shown in table below for both cooling and electric heater
operation.
Regular Air Handler:
Model 18K 24K 30K 36K 42K 48K 60K
Blower Speeds L-Factory Default
M H L-Factory Default M H 1 2 3-Factory Default 4 5 1 2 3 4-Factory Default 5
1 2 3-Factory Default 4 5 1 2 3 4-Factory Default 5 1 2 3 4-Factory Default 5
0
934
1143 1194
1186
1256 1360 1153 1278
1378
1479 1575 1153 1278 1378
1479
1575 1202 1366
1527
1672 1821 1295 1478 1668
1821
1986 1295 1478 1668
1821
1986
0.1
882
1096 1147
1139
1204 1305
/ 1235
1338
/ / / 1235 1338
/
/ / /
1488
/ / / / /
1778
/ / / /
1778
/
0.2
813
1045 1094
1082
1149 1247 1041 1176
1298
1400 1492 1041 1176 1298
1400
1492 1118 1280
1452
1592 1747 1200 1385 1582
1742
1911 1200 1385 1582
1742
1911
External Static Pressure (in.w.c.)
0.3
0.4
0.5
719
651
579
981
866
788
1034
915
825
1024
901
801
1085
944
845
1179 1092
932
/
881
819
1111 1015
960
1243 1164 1085
/ / / 1111 1243
1290 1401 881 1015 1164
1203 1331 819 960 1085
/
1290 1203
/
1401 1331
/
952
891
/
1165 1064
1415 1369 1320
/
1516 1476
/
1644 1562
/
1076
971
/
1283 1232
/
1506 1461
1706 1671 1630
/
1837 1797
/
1076
971
/
1283 1232
/
1506 1461
1706 1671 1630
/
1837 1797
0.6
534
708 741
715
755 828 787 898
1036
1156 1239 787 898 1036
1156
1239 859 1012
1281
1440 1484 915 1196 1415
1594
1769 915 1196 1415
1594
1769
0.7
/
618 646
604
655 729
/ 854
974
/ / / 854 974
/
/ / /
1142
/ / / / /
1534
/ / / /
1534
/
0.8
/
557 556
554
559 582 674 811
929
997 1025 674 811 929
997
1025 741 919
1058
1089 1092 803 1015 1296
1490
1597 803 1015 1296
1490
1597
47
Front Return Air Handler:
Model
Blower Speeds
0
1
812
2-Factory Default
916
18K
3
1005
4
1122
5
1239
1
812
2
916
24K
3-Factory Default
1005
4
1122
5
1239
1
935
2
1059
30K
3
1150
4-Factory Default
1282
5
1404
1
935
2
1059
36K
3
1150
4
1282
5-Factory Default
1404
0.1 783
875
978 1096 1214 783 875
978
1096 1214 866 1009 1116
1235
1374 866 1009 1116 1235
1374
0.2 741
851
941 1061 1182 741 851
941
1061 1182 811 960 1069
1203
1335 811 960 1069 1203
1335
External Static Pressure (in.w.c.)
0.3
0.4
0.5
698
669
619
812
786
746
917 1036 1158 698 812
882 1002 1127 669 786
856 971 1088 619 746
917
882
856
1036 1158 770 921 1036
1002 1127 704 871 988
971 1088 636 829 953
1158 1131 1076
1306 770 921 1036 1158
1265 704 871 988 1131
1231 636 829 953 1076
1306 1265 1231
0.6 586
717
819 942 1051 586 717
819
942 1051 547 751 912
1050
1195 547 751 912 1050
1195
0.7 525
673
792 917 992 525 673
792
917 992 492 692 850
1015
1150 492 692 850 1015
1150
0.8 474
634
752 880 919 474 634
752
880 919 424 616 779
953
1115 424 616 779 953
1115
— Shaded boxes represent airflow outside the required 300-450 cfm/ton.
NOTES: Airflow based upon cooling performance at 230V with no electric heater
and no filter. Airflow at 208V is approximately the same as 230V because the
mult-tap ECM motor is a constant torque motor. The torque doesn’t drop off at
the speeds in which the motor operates.
The air distribution system has the greatest effect on airflow. The duct system is totally controlled by the contractor. For this reason, the contractor should use only industry-recognized procedures. Heat pump systems require a specified airflow. Each ton of cooling requires between 350 and 450 cubic feet of air per minute (CFM), or 400 CFM nominally. Duct design and construction should be carefully done. System performance can be lowered dramatically through bad planning or workmanship.
Air supply diffusers must be selected and located carefully. They must be sized and positoined to deliver treated air along the perimerter of the space. If they are too small for their intended airflow, they become noisy. If they are not located properly, they cause drafts. Return air grilles must be properly sized to carry air back to the blower. If they are too small, they also cause noise. The installers should balance the air distribution system to ensure proper quiet airflow to all rooms in the home. This ensures a comfortable living space. An air velocity meter or airflow hood can be used to balance and verify branch and system airflow (CFM).
48
5. Ductwork
Field ductwork must comply with the National Fire Protection Association NFPA
90A, NFPA 90B and any applicable local
ordinance.
WARNING
Do not, under any circumstances, connect return ductwork to any other heat producing device such as fireplace insert, stove, etc. Unauthorized use of such devices may result in fire, carbon monoxide poisoning, explosion, personal injury or property damage.
Sheet metal ductwork run in unconditioned spaces must be insulated and covered with a vapor barrier. Fibrous ductwork may be used if constructed and installed in accordance with SMACNA Construction Standard on Fibrous Glass Ducts. Ductwork must comply with National Fire Protection Association as tested by U/L Standard 181 for Class I Air Ducts. Check local codes for requirements on ductwork and insulation. · Duct system must be designed within the range of external static pressure the unit is designed to operate against. It is important that the system airflow be adequate. Make sure supply and return ductwork, grilles, special filters, accessories, etc. are accounted for in total resistance. See airflow performance tables in this manual. · Design the duct system in accordance with “ACCA” Manual “D” Design for Residential Winter and Summer Air Conditioning and Equipment Selection. Latest editions are available from: “ACCA” Air Conditioning Contractors of America, 1513 16th Street, N.W., Washington, D.C. 20036. If duct system incorporates flexible air duct, be sure pressure drop information (straight length plus all turns) shown in “ACCA” Manual “D” is accounted for in system. · Supply plenum is attached to the 3/4″ duct flanges supplied with the unit. Attach flanges around the blower outlet. IMPORTANT: If an elbow is included in the plenum close to the unit, it must not be smaller than the dimensions of the supply duct flange on the unit. · IMPORTANT: The front flange on the return duct if connected to the blower casing must not be screwed into the area where the power wiring is located. Drills or sharp screw points can damage insulation on wires located inside unit. · Secure the supply and return ductwork to the unit flanges, using proper fasteners for the type of duct used and tape the duct-to-unit joint as required to prevent air leaks.
49
6. Refrigerant Connections
Keep the coil connections sealed until refrigerant connections are made. See
the Installation Instructions for the outdoor unit for details on line sizing,
tubing installation, and charging information. Coil is shipped with “No
charge”. Evacuate the system before charging with refrigerant. Install
refrigerant tubing so that it does not block service access to the front of
the unit. Nitrogen should flow through the refrigerant lines while brazing.
Use a brazing shield to protect the cabinet’s paint and a wet rag to protect
the rubber grommet from being damaged by torch flames. After the refrigerant
connections are made, seal the gap around the connections with pressure
sensitive gasket.
6.1 Condensate Drain Tubing
Consult local codes for specific requirements.
Condensate Drain Trap
Do not operate unit without condensate drain trap.
Unit
Do not overtighten drain fitting, unit must be slightly inclined toward drain connection.
To approved drain
IMPORTANT: 1. When making drain fitting connections to the drain pan, use a
thin layer of Teflon paste, silicone or Teflon tape and install, hand tighten.
2. When making drain fitting connections to drain pan, do not overtighten.
Over tightening fittings can split pipe connetions on the drain pan. · Install
drain lines so they do not block service access to front of the unit. Minimum
clearance of 24 inches is required for filter, coil or blower removal and
service access. · Make sure unit is level or pitched slightly toward primary
drain connection so that water will drain completely from the pan. · Do not
reduce drain line size less than connection size provided on condensate drain
pan. · All drain lines must be pitched downward away from the unit a minimum
of 1/8″ per foot of line to ensureproper drainage. · Do not connect condensate
drain line to a closed or open sewer pipe. Run condensate to an open drain or
run line to a safe outdoor area. · The drain line should be insulated where
necessary to prevent sweating and damage due to condensate forming on the
outside surface of the line. · Make provisions for disconnecting and cleaning
of the primary drain line should it become necessary. Install a 3-inch trap in
the primary drain line as close to the unit as possible. Make sure that the
top of the trap is below connection to the drain pan to allow complete
drainage of pan. · Auxiliary drain line should be run to a place where it will
be noticeable if it becomes operational. Homeowner should be warned that a
problem exists if water should begin running from the auxiliary drain line. ·
Plug the unused drain connection with the plugs provided in the accessory bag,
using a thin layer of teflon paste, silicone or teflon tape to form a water
tight seal. · Test condensate drain pan and drain line after installation is
complete. Pour water into drain pan, enough to fill drain trap
50
and line. Check to make sure drain pan is draining completely, no leaks are
found in drain line fittings, and water is draining from the termination of
the primary drain line.
Front Return Air Handler
The unit is supplied with primary and auxiliary condensate drains that have
3/4″ NPT connections. Both drains must be trapped outside the unit and piped
in accordance with applicable materials and building codes. Do not reduce the
drain line size less than the connection size on the drain pan. Condensate
should be piped to an open drain or to the outside. All drains must pitch
downward away from the unit a minimum of 1/4″ per foot of line to ensure
proper drainage. Insulate the primary drain line to prevent sweating where dew
point temperatures may be met. (Insulation is optional depending on climate
and application needs.) Important: If cleanout Tee is used, standpipe must be
sealed/capped.
51
7. Air Filter (not factory-installed)
External filter or other means of filtration is required. Units should be
sized for a maximum of 300 feet/min. Air velocity or what is recommended for
the type filter installed. Filter application and placement are critical to
airflow, which may affect the heating and cooling system performance. Reduced
airflow can shorten the life of the system’s major components, such as motor,
limits, elements, heat relays, evaporator coil or compressor. Consequently, we
recommend that the return air duct system have only one filter location. For
systems with a return air filter grille or multiple filter grilles, can have a
filter installed at each of the return air openings. If adding high efficiency
filters or electronic air filtration systems, it is very important that the
air flow is not reduced. If air flow is reduced the overall performance and
efficiency of the unit will be reduced. It is strongly recommended that a
profesional installation technician is contacted to ensure installation of
these such filtration systems are installed correctly. IMPORTANT: DO NOT
DOUBLE FILTER THE RETURN AIR DUCT SYSTEM. DO NOT FILTER THE SUPPLY AIR DUCT
SYSTEM.THIS WILL CHANGE THE PERFORMANCE OF THE UNIT AND REDUCE AIRFLOW.
WARNING
Do not operate the system without filters. A portion of the dust entrained in the air may temporarily lodge in the duct runs and at the supply registers. Any circulated dust particles could be heated and charred by contact with the air handler elements. This residue could soil ceilings, walls, drapes, carpets and other articles in the house. Soot damage may occur with filters in place, when certain types of candles, oil lamps or standing pilots are burned.
52
8. Filter Installation Dimensions
Dimension data
SERIES
MODEL
FILTER SIZE IN [mm]
Regular Air Handler Front Return Air Handler
18/24/30/36/42 48/60 18/24 30/36
18.1×21.4 [460×544] 20.5×23.8 [521×605] 15×19 [381×483] 20×20 [508×508]
NOTE: The thickness of the filter should be within 1″[25mm].
AIR FILTER REMOVAL / INSTALLATION 1. Remove bolts manually, remove air filter
recover; 2. Hold the edge of the air filter and extract out; 3. Clean the air
filter (Vacuum cleaner or pure water may be used to clean the air filter. If
the dust accumulation is too heavy, use soft brush and mild detergent to clean
it and dry out in cool place).
53
9. Wiring Diagram
1. To avoid the electrical shock, please connect the air conditioner with the
ground lug. The main power plug in the air conditioner has been joined with
the ground wiring, please don’t change it freely. 2. The power socket is used
as the air conditioner specially. 3. Don’t pull the power wiring hard. 4. When
connecting the air conditioner with the ground, observe the local codes. 5. If
necessary, use the power fuse or the circuit, breaker or the corresponding
scale ampere.
WARNING
High Voltage: Disconnect all power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury, or death.
54
10. Electrical Wiring Gauge
NOTE: The cross-section areas of wires or lines should not be less than the
corresponding ones listed in the table below; besides,
if the power wires is quite long from the unit, please choose the windings
with lager cross-section area to guarantee the normal
power supply.
Model (AC)
18K
24K
30K
36K
42K
48K
60K
Line quantity
3
3
3
3
3
3
3
Indoor unit
power line
Line diameter (AWG)
16
16
16
16
16
16
16
Line quantity
3
3
3
3
3
3
3
Outdoor unit
power line Line diameter
Line
(AWG)
14
14
12
12
10
10
8
gauge
Indoor-
Line quantity
5
5
5
5
5
5
5
thermostat
signal line
Line diameter (AWG)
18
18
18
18
18
18
18
Outdoor-
Line quantity
2
2
2
2
2
2
2
thermostat
signal line
Line diameter (AWG)
18
18
18
18
18
18
18
Model (HP)
18K
24K
30K
36K
42K
48K
60K
Line quantity
3
3
3
3
3
3
3
Indoor unit
power line
Line diameter (AWG)
16
16
16
16
16
16
16
Line quantity
3
3
3
3
3
3
3
Outdoor unit
power line Line diameter
Line
(AWG)
14
14
12
12
10
10
8
gauge
Indoor-
Line quantity
5
5
5
5
5
5
5
thermostat
signal line
Line diameter (AWG)
18
18
18
18
18
18
18
Outdoor-
Line quantity
5
5
5
5
5
5
5
thermostat
signal line
Line diameter (AWG)
18
18
18
18
18
18
18
55
Part 5 Troubleshooting
1. Control logic description …………………………………………………………57 2.
Sensor……………………………………………………………………………………57 3. Exploded views
………………………………………………………………………57 4. Main PCB Ports ………………………………………………………………………61
5. Fault code table ………………………………………………………………………64 6. Troubleshooting
……………………………………………………………………..65
56
1. Control logic description
The fixed speed system adopts the same control communication command as that
of common heat pump and air conditioning unit, it is the 24V control command.
2. Sensor
T3 (Outdoor coil temperature) T4 (ambient temperature) T5 (compressor
discharge temperature)
3. Exploded views
Cooling only outdoor unit:
No.
Part Name
1 Top air outlet grille
2 Fan motor
3 Axial-flow fan
4 Top cover
5 Right side panel
6 Condenser assembly
6.1 Condenser component
6.2 Shunt components
6.3 Gas collector assembly
6.4 High pressure valve assembly
7 Electronic control part
7.1 Electronic control mounting plate
7.2 PCB mounting base
Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1
No.
Part Name
7.3 AC contactor
7.4 Compressor capacitor
7.5 Fan capacitor
7.6 Brass binding post
8 Upper side panel
9 Gas return pipe assembly
10 Exhaust pipe assembly
11 Lower side panel
12 Base pan components
13 Compressor
14 Left side panel
15 Support plate
Quantity 1 1 1 1 1 1 1 1 1 1 1 1
57
Heat pump outdoor unit:
No.
Part Name
1 Top air outlet grille
2 Fan motor
3 Axial-flow fan
4 Top cover
5 Right side panel
6 Condenser assembly
6.1 Condenser component
6.2 Shunt components
6.3 Gas collector assembly
6.4 High pressure valve assembly
7 Electronic control part
7.1 Electronic control mounting plate
7.2 PCB mounting base
7.3 PCB
7.4 AC contactor
7.5 Compressor capacitor
Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
No.
Part Name
7.6 Fan capacitor
7.7 Brass binding post
7.8 Ambient temperature sensor
8 Upper side panel
9 4-way valve assembly
10 Gas return pipe assembly
11 Lower side panel
12 Base pan components
13 Compressor
14 Gas-liquid separator
15 Left side panel
16 Support plate
17 Crankshaft heating belt
18 Condenser temperature sensor
19 Discharge temperature sensor
20 4-way valve coil
Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
58
Regular Air Handler:
No.
Part Name
1
Base pan cotton sticking assembly
2
Drain pan support plate cotton sticking assembly
3 Wind wheel fixing plate
4 Left side panel of air duct 5 Right side panel of air duct 6 Electric heater sealing plate 7 Front side panel of air duct 8 Wind wheel mounting block 9 Motor fixing beam assembly 10 Motor clamp
11 Fan motor
12 Wind wheel volute 13 Evaporator fixing plate 1
14 Evaporator
15 Evaporator water baffle 1
16
Plastic drain pan cotton sticking assembly
17
Sheet metal drain pan cotton sticking assembly
18
Evaporator sealing plate cotton sticking assembly
19 Evaporator fixing plate 2
Quantity 1
4
1 1 1 2 1 2 3 1 1 1 1 2 2 1
1
1 1
No.
Part Name
20 Connecting plate
21 Evaporator water baffle 3
22
Evaporator gas collector pipe assembly
23 Evaporator shunt pipe assembly
24 Evaporator connecting plate
25 Evaporator water baffle 2
26 Brass binding post
27 Electric control mounting plate
28 PCB
29 Transformer
30
Piping cover cotton sticking assembly
31 Drain pan fixing block
32 Support bar
33
Electric control box cover cotton sticking assembly
34 Circuit breaker sealing plate
35
Upper side panel cotton sticking assembly
36
Lower side panel cotton sticking assembly
37 Filter cover
Quantity 2
1
1 1 2 1 1 1 1 1 1 1 2 1 1 1
1
1
59
Front Return Air Handler:
No.
Part Name
1
Electric control cover cotton sticking assembly
2
Upper side panel cotton sticking assembly
3
Sealing plate cotton sticking assembly
4 Lower reinforcement plate
5
Lower side panel cotton sticking assembly
6 Transformer
7 PCB
8 Brass binding post
9 Electric heater sealing plate
10 Motor fixing beam assembly
11 Fan motor
12 Limit plate 13 Drain pan support plate 14 Rear side panel of air duct 15 Electric control mounting plate
Quantity 1
1
1 1 1 1 1 1 1 3 1
1 1 1 1
No.
Part Name
16
Volute fixing plate cotton sticking assembly
17 Air duct panel
18 Wind wheel volute
19 Evaporator
20 Motor clamp
21 Evaporator left connecting plate
22 Filter rail
23 Drain pan fixing block
24
Plastic drain pan cotton sticking assembly
25 Rear mounting plate
26
Evaporator right connecting plate
27
Base pan cotton sticking assembly
28 Evaporator shunt pipe assembly
29
Evaporator gas collector pipe assembly
Quantity 1
1
1 1 1 1 2 2 1 2 1
1 1 1
60
4. Main PCB Ports
For 18K-48K heat pump models:
1
13 12
11 10 9 2
3 4
5
6
No.
Content
1 Power (L1)
2 AC fan motor
3 Crankshaft heating belt
4 4-way valve coil
5 Compressor
6 Defrost signal
7 24V control port
7
8
No.
Content
8 24VAC common
9 T4 temperature sensor
10 T3 temperature sensor
11 T5 temperature sensor
12 High pressure switch
13 Low pressure switch
61
For 60K heat pump model:
1
12 11 10 9 8 7
6
5 4
2
No.
Content
1 Power (L2)
2 DC fan motor
3 Temperature sensor group
4 High pressure switch
5 Low pressure switch
6 24V control port
3
No.
Content
7 24VAC power
8 Power (L2)
9 Crankshaft heating belt
10 4-way valve coil
11 Compressor
12 Power (L1)
62
For indoor units:
1
10
9
8 7
2
No. 1 Power 2 E-heater 3 24V control port 4 24VAC common 5 24VAC common
Content
6
5 4
3
No.
Content
6 24VAC power
7 Reserved
8 Reserved
9 ECM fan motor
10 AC fan motor
63
5. Fault code table
No Fault: Green light flashes
Red light off
System fault: Green light flashes
Red light on
Dispay Green light flashes slowly
Green light normally on
(T3) Temperature sensor fault (T4) Temperature sensor fault (T5) Temperature
sensor fault
Low pressure fault High pressure fault (T3) High temperature protection (T5)
High exhaust temperature
protection DC fan not connected fault
Description Normal standby Normal running Green light flashes twice every 8
seconds Green light flashes 9 times every 8 seconds Green light flashes 8
times every 8 seconds Green light flashes 6 times every 8 seconds Green light
flashes once every 8 seconds Green light flashes 10 times every 8 seconds
Green light flashes 5 times every 8 seconds
Green light flashes 7 times every 8 seconds
64
6. Troubleshooting
(T3) Temperature sensor fault: (T4) Temperature sensor fault:
65
(T5) Temperature sensor fault: Low pressure fault:
66
High pressure fault: (T3) High temperature protection:
67
(T5) High exhaust temperature protection:
DC fan not connected fault:
DC fan motor fault
Check whether the fan motor terminal connection is loose
OK
Check whether outdoor unit is sheltered
OK
Error Error
Connect the terminal well
Remove impurities around outdoor unit
Check whether there is 15VDC(2-6VDC) between white(yellow) and black wires of
fan motor terminal
Error
Check whether wiring is correct, replace the main PCB
OK
Replace the motor to check whether it is normal after restart?
Error
Replace the main PCB
68
References
Read User Manual Online (PDF format)
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