HAYES 2019-2022 CAN-AM X3 Pro-Float 8R Rotor Kit Installation Guide
- June 3, 2024
- HAYES
Table of Contents
- HAYES PERFORMANCE SYSTEMS WARRANTY
- Limitation of Liability.
- INTRODUCTION
- SAFETY INFORMATION
- Table of contents
- Brake Rotor Kit Contents
- Rotor Installation
- Additional SAFETY INFORMATION
- TESTING THE BRAKES
- Critical Brake Information
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
2019-2022 CAN-AM X3 Pro-Float 8R Rotor Kit
Installation Guide PRO-FLOAT 8R ROTOR KIT
2019-2022 CAN-AM X3
INSTALLATION
HAYES POWERSPORTS
5800 W. Donges Bay Road
Mequon, WI 53092
hayespowersports.com
888.543.4803
Support: hayespowersports.com/pages/contact-
us
HAYES PERFORMANCE SYSTEMS WARRANTY
Limited Warranty:
HAYES warrants its products to be free from defects in materials or
workmanship under normal intended use for a period of one year (two years in
European Union countries) from the date of purchase, subject to normal wear
and tear. Unless otherwise prohibited by law, any such defective products will
be repaired or replaced at the option of HAYES when received with proof of
purchase, freight prepaid. This warranty does not cover breakage, bending, or
damage that may result from crashes or falls. This warranty does not cover any
defects or damage caused by alterations or modifications of HAYES products or
by normal wear, accidents, improper maintenance, damages caused by the use of
HAYES products with parts of different manufacturers, improper use or abuse of
the product, application or uses other than those set forth in the HAYES
instruction manual or failure to follow the instructions contained in the
applicable HAYES instruction manual. Instruction manuals can be found online
at www.hayespowersports.com. Any
modifications made by the BUYER or any subsequent user will render the
warranty null and void. This warranty does not apply when the serial number or
production code has been deliberately altered, defaced, or removed from the
product. The cost of normal maintenance or replacement of service items, which
are not defective, shall be the BUYER’s responsibility. If permitted by local
law, this warranty is expressly in lieu of all other warranties (except as to
title), express or implied, and in particular and without limitation HAYES
disclaims the implied warranties of merchantability or fitness for purpose. If
for any reason warranty work is necessary, return the component to the place
of purchase or contact your dealer or local HAYES distributor. In the USA,
contact HAYES for a return authorization number (RA#) at 888.543.4803 or
customerservice@hayespowersports.com.
Limitation of Liability.
Unless required by mandatory law, HAYES shall not be liable for any incidental, indirect, special, or consequential damages. This warranty does not apply to normal wear and tear. Wear and tear parts are subject to damage through normal use, failure to service according to recommendations, or riding in conditions other than recommended. The cost of normal maintenance or replacement of service items, which are not defective, shall be paid for by the original purchaser. Wear and tear parts that will not be replaced under warranty include but are not limited to the following:
- Rotors
- Dust Seals
- Stripped or Worn Bolts
- Air Seals and/or O-rings
- Pads
INTRODUCTION
This manual is intended to provide the information necessary for the installation, set-up, normal maintenance and service of the Hayes Pro-Float 8R Rotor Kit. We highly recommend installation be performed by a qualified mechanic. These instructions can be downloaded from the Hayes Powersports website at www.hayespowersports.com.
WARNING
We highly recommend that service to this brake be performed by a certified
mechanic. Failure to follow instructions presented in this manual could lead
to serious injury or death. Any questions about the servicing of this brake or
the manual itself should be directed to Hayes Customer Support at:
Hayes
Powersports
USA| 5800 W. Donges Bay Road, Mequon, WI 53092
---|---
Phone: 888.543.4803
customerservice@hayespowersports.com
SAFETY INFORMATION
As a serious rider, you are well aware of the need to practice safety in all aspects of the sport. This includes service and maintenance practices as well as riding practices. Before each ride, always check your brakes for proper function and the brake pads for wear. When you ride, always wear a helmet.
WARNING
When you need to install any of the disc brake components, that installation
work should be done by a qualified technician with the proper tools. Improper
installation could cause severe or fatal injuries.
WARNING
The use of any other vehicle or device will void the warranty and can cause
serious injury.
WARNING
With use, disc brake components may become very hot. Always allow components
to cool before attempting to service your vehicle.
WARNING
When following any of the procedures below, be sure to keep your hands and
fingers from getting caught in the disc. Failure to do so could result in
injury.
WARNING
If your vehicle is involved in a fall or crash it is recommended your brakes
are checked by a qualified mechanic before riding to ensure they are
functioning properly.
Always have a qualified mechanic check your brakes if you suspect damage.
Table of contents
| SECTION | PAGE NUMBER |
|---|---|
| Brake Rotor Kit Contents | 6 |
| Rotor Installation | 9-Jul |
| Additional Safety Information | 10 |
| Testing the Brakes | 11 |
| Critical Brake Information | 11 |
Brake Rotor Kit Contents
- Brake Rotor Assembly, Pro-Float Front (262mm OD) (2)
- Brake Rotor Assembly, Pro-Float Rear (248mm OD) (2)
Rotor Installation
Images below show the general process of uninstalling and reinstalling new rotors. Please refer to OEM Repair & Maintenance Manual for detailed instructions and recommended torques. Recommend to use of new OEM hardware.
- Remove the wheel, brake caliper, and axle nut.
- Remove the rotor-hub assembly and rotor screws.
- Replace the old rotor with the new rotor and torque rotor screws to OEM recommended torque.
- Install new rotor on hub and torque per manufacturer specifications.
- Install rotor and hub assembly on the vehicle.
- Torque axle nut and brake caliper fasteners to OEM recommended torques.
- Install new cotter pin and replace axle nut cap.
- Install wheel and torque to OEM recommended torque.
Additional SAFETY INFORMATION
WARNING
DO NOT DRIVE UNTESTED BRAKES. BRAKES MUST BE TESTED AFTER INSTALLATION OR
MAINTENANCE. INSTALLATION OF THIS COMPONENT SHOULD ONLY BE PERFORMED BY
PERSONS EXPERIENCED IN THE INSTALLATION AND PROPER OPERATION OF DISC BRAKE
SYSTEMS. IT IS THE RESPONSIBILITY OF THE PERSON INSTALLING ANY BRAKE COMPONENT
TO DETERMINE THE SUITABILITY OF THE COMPONENT FOR THAT PARTICULAR APPLICATION.
IMPROPERLY INSTALLED, MAINTAINED OR INCORRECTLY BLED BRAKES ARE DANGEROUS AND
MAY RESULT IN DEATH OR SERIOUS INJURY.
TESTING THE BRAKES
Do not attempt to operate the vehicle until the system has been fully tested under controlled conditions in a safe location. After the system has been bled, checked for leaks, and the proper pedal/lever resistance and travel have been determined, make a series of low-speed stops, then gradually progress to normal operating speeds.
Critical Brake Information
Install in accordance with the vehicle manufacturer’s service manual.
Make sure pedal/level is firm: Hold firm pressure on the pedal/lever for
several minutes, it should remain in position without sinking. If the
pedal/lever sinks during the hold, check the system for fluid leaks. DO NOT
drive a vehicle if the pedal/lever does not stay firm or can be pushed to the
floor/handlebar with normal pressure.
At very low speeds (2-5 mph) apply brakes hard several times while turning the
steering from full left to full right, repeat several times. Review the brake
and brake line packaging area and check that components are not touching,
rubbing, or leaking. Carefully examine all brake components, brake lines, and
fittings for leaks and interference.
Make sure there is no interference with wheels or suspension components.
-
Drive the vehicle at low speed (15-20 mph) making moderate and hard stops.
Brakes should feel normal and positive. Again check for leaks and interference. -
Always test the vehicle in a safe place where there is no danger to (or from) other people or vehicles.
-
Always make use of all safety equipment.
HAYES PERFORMANCE SYSTEMS
GLOBAL HEADQUARTERS USA
5800 W. Donges Bay Road
Mequon, WI 53092
facebook.com/HayesPowersports
instagram.com/HayesPowersports
#PowerPerfected
HayesPowerSports.com
References
- Hayes Powersports
- FAQ's – Hayes Powersports
- Hayes Powersports (@hayespowersports) • Instagram photos and videos
- Hayes Powersports