HS MOTORSPORTS 121008 Billet Fuel Filter Housing Installation Guide

June 1, 2024
HS MOTORSPORTS

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HS MOTORSPORTS 121008 Billet Fuel Filter Housing

Product Information

  • Product: Billet Fuel Filter Housing
  • Compatibility: 2011 – 2016 Ford 6.7L Power Stroke

Product Usage Instructions

Pre-Installation:

  • Before installing the Billet Fuel Filter Housing, ensure all parts are inspected and thoroughly cleaned. Any dust or contamination can lead to fuel system failure.
  • If unsure about contamination, seek professional installation.

Installation Steps:

  1. Step 1:
    Ensure you have all the necessary tools and a drain pan ready.

  2. Step 2:
    Remove the factory filter and water in the fuel sensor from the plastic housing. Check the o-ring on the sensor.

  3. Step 3:
    Locate the billet fuel bowl and install the water in the fuel sensor with lubrication. Tighten the sensor and install the orb plug at the bottom of the bowl.

  4. Step 4:
    Follow the manufacturer’s instructions for sensor installation in specific 2015-2016 models.

  5. Step 5:
    Turn the key on without starting the engine. Cycle the key on and off multiple times to prime the pump. Start the engine and check for leaks.

Enjoy the HSM Billet fuel bowl!

FAQ:

  • Q: What should I do if I encounter leaks after installation?
    A: If you notice leaks, immediately turn off the engine, inspect the connections, and tighten if necessary. Contact H&S Motorsports support if issues persist.

  • Q: Can I reuse the factory filter or water in the fuel sensor?
    A: It is recommended to discard the factory filter and follow the installation steps to install the water in the fuel sensor into the new billet housing.

IMPORTANT!
Please inspect and thoroughly clean all parts before installation. Any small particle of dust or contamination can cause catastrophic failure to a fuel system. If you are unsure if you can install this product without contamination, please refer to a professional installation shop.

TROUBLESHOOTING

Please read and understand all installation instructions before proceeding with the installation. If you have questions during the installation of this product, please contact H&S Motorsports support at tech@hs- motorsports.com or 855-623-4450.

INSTALLATION

NOTE:
Use a drain pan or bucket to catch the majority of the drained fuel. Have some shop towels/rags handy to clean up any fuel spillage that may occur.

STEP 1
Locate the factory fuel filter assembly underneath the vehicle near the front of the fuel tank on the driver-side frame rail. Make sure it is clean so that you do not get dirt into the fuel system you are working on. Place a clean drain pan or bucket below it. Unplug the factory water in the fuel sensor harness. Using a 1-1/8 socket, remove the factory plastic fuel bowl from the bottom of the factory fuel filter housing and drain fuel from the housing.

NOTE:
Some residual fuel may still be present in the filter and filter housing. Have some shop/rags handy to clean up any fuel spillage that may occur.

HS-MOTORSPORTS-121008-Billet-Fuel-Filter-Housing-Fig-
\(1\)

STEP 2
Remove the factory filter from the plastic housing and discard it. Using an adjustable wrench remove the factory water in the fuel sensor from the factory plastic housing. Make sure the o-ring is still on the sensor and not stuck in the factory housing.

NOTE:
In some 2015-2016 applications, the Water In Fuel sensor may need to be installed into the HSM billet after it is installed onto the factory fuel pump/housing assembly to prevent contact with the steel mounting bracket.

STEP 3
Locate the HSM billet fuel bowl. Make sure factory water in the fuel sensor o-ring is installed on it and lubed with Vaseline or clean oil. Install factory water in the fuel sensor into the port on the side of the fuel bowl. Gently tighten until snug (only 44-inch lbs.) Install Vaseline or grease on the orb plug O-ring and install the supplied 1/8 orb plug into the bottom of the billet fuel bowl and tighten.

STEP 4
Locate the large provided filter housing o-ring and rub clean Vaseline on it. Replace the old o-ring on the side of the fuel pump/bowl housing ensuring it is in the groove as shown. Install a new factory filter into the guiding groove in the HSM billet fuel bowl and install assembly onto the pump/filter housing. Make sure the housing threads onto the flat stop and tighten the bowl to 20-25 ft-lbs. (do not over-tighten) Plug factory water in the fuel sensor wiring back in.

NOTE:
Some trucks may require you to extend the wiring harness/and or unclip and extend the harness for the water-in-fuel sensor due to Ford’s wiring harness being different lengths in different trucks.

HS-MOTORSPORTS-121008-Billet-Fuel-Filter-Housing-Fig-
\(4\)

STEP 5
Turn the key on, do not start the engine. Cycle the key on and off waiting 30 seconds each time for the pump to prime. Do this until the pump primes the fuel system( 5-10 times) Start the engine and check for leaks.

Enjoy your HSM Billet fuel bowl!!!

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References

Read User Manual Online (PDF format)

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