milwaukee M18 Compact Brushless Hammer Drill Instruction Manual

: June 1, 2024
: Milwaukee

Table of Contents

milwaukee M18 Compact Brushless Hammer Drill
Product Information
Product Usage Instructions
FAQs
SERVICE PARTS LIST
SEE INSTRUCTIONS BELOW
SERVICE WIRING DIAGRAM
FASTENER TIGHTENING PROCEDURE
SCREW TORQUE SPECIFICATIONS
CONTACT
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

milwaukee M18 Compact Brushless Hammer Drill

Product Information

Specifications
- Product Name: M18TM Compact Brushless Hammer-Drill
- Catalog No.: 3602-20
- Chuck Screw Size: M6.0 x 13mm
- Chuck Type: 1/2 Keyless Chuck
- Speed Selector: Included
- Forward/Reverse Shuttle: Included

Product Usage Instructions

Removing and Installing Chuck Screw and Chuck
- Removing the Chuck Screw: Set the Speed Selector Slide to the #1 setting.
- Removing the Keyless Chuck: Secure the tool into a vice with soft jaws. Use a metal tube or pipe for leverage over the allen key. Apply a slow, steady force in a counterclockwise direction to break the chuck loose.
- Installing New Chuck and Screw: Torque the Chuck to 350-375 kgf-cm (304-325 lb-in) and the Screw to 104-115 kgf-cm (90-100 lb-in).

FAQs

Q: How do I remove the chuck screw and chuck?
- A: Please set the Speed Selector Slide to the #1 setting and follow the provided instructions in the manual for safe removal and installation of the chuck screw and chuck.
Q: What is the recommended torque for installing the new chuck and screw?
- A: The Chuck should be torqued to 350-375 kgf-cm (304-325 lb-in) and the Screw to 104-115 kgf-cm (90-100 lb-in) as per the product manual.

SERVICE PARTS LIST

SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS| REVISED BULLETIN| DATE

April 2023

|
---|---|---|---
M18™ Compact Brushless Hammer-Drill|
WIRING INSTRUCTION

SEE PAGE 2

|
CATALOG NO. 3602-20| STARTING N67A

SERIAL NO.

|

$milwaukee-M18-Compact-Brushless-Hammer-Drill-FIG-1 $5$$

EXAMPLE: Component Parts (Small #) Are Included When Ordering The Assembly (Large #). See page 3 for the fastener tightening procedure and torque specifications.

$milwaukee-M18-Compact-Brushless-Hammer-Drill-FIG-1 $1$$ $milwaukee-M18-Compact-Brushless-Hammer- Drill-FIG-1 $7$$

SEE INSTRUCTIONS BELOW

SEE THE INSTRUCTIONS BELOW ON HOW TO REMOVE THE CHUCK SCREW AND CHUCK

REMOVING THE CHUCK SCREW:

Set the Speed Selector Slide to the #1 setting.
With the aid of a small pencil tip torch (or use an air reduction nozzle on a heat gun) apply heat into the chuck opening, directly to the head of reversing screw just before removing the screw.
Place a T40 1/4” torx bit into the head of the reversing screw and place a 1/4” boxed end wrench over the hex on the T40 bit.
It is recommended to use a 12”-18” metal tube or pipe as leverage over the boxed wrench.
In a clockwise direction apply a slow, steady force on the ‘cheater bar’ to break the screw loose.

REMOVING THE KEYLESS CHUCK:

The tool into a vice with soft jaws (this will require that you remove the belt clip from the tool).
It is recommended to use a 12”-18” metal tube or pipe as leverage over the allen key.
In a counterclockwise direction apply a slow, steady force on the ‘cheater bar’ to break the chuck loose.

INSTALLING NEW CHUCK AND SCREW:

Torque Chuck to 350-375 kgf-cm (304-325 lb-in)
Torque Screw to 104-115 kgf-cm (90-100 lb-in)

SERVICE WIRING DIAGRAM

$milwaukee-M18-Compact-Brushless-Hammer-Drill-FIG-1 $2$$

Bit Holder on M18™ Products

NOTE: The kit contains an adapter and longer screw that are used on M12 products, discard/do not use.

FIG. SERVICE NOTES

62 A clean, dry surface is essential for the proper performance of any adhesive system. The area intended for the application of any adhesive label or nameplate must be prepared by cleaning it with isopropyl alcohol. The solvent is to be applied with a clean, lint-free applicator and the surface is allowed to dry before applying the label or nameplate.

FASTENER TIGHTENING PROCEDURE

$milwaukee-M18-Compact-Brushless-Hammer-Drill-FIG-1 $4$$

SCREW TORQUE SPECIFICATIONS

FIG.

|

PART NO.

|

DESCRIPTION OF FASTENER

|

WHERE USED

| SEAT TORQUE
(kgf-cm)| (lb-in)
9| 06-82-7337| M4 x 20mm Pan Hd. ST T-10 w/Washer| Gearbox Service Assembly (Steps 1 thru 4)               9-11| 8-10
18| 06-82-2500| #6-32 x 7mm Pan Hd. Machine Screw| Belt Clip / Right Housing Halve                                  14-18| 12-16
23| 06-82-2367| M3 x 38mm Pan Hd. ST T-10 Screw| Right Housing Halve – Lower Cover (Steps 1 and 2) 10-12| 9-10
24| 06-82-6351| M3 x 16mm Pan Hd. ST T-10 Screw| Right Housing Halve – Upper Cover (Steps 1 thru 6) 9-11| 8-10
55| 05-81-0542| M2.3 x .794 PWH Philips Screw| Gearbox Service Assembly (Steps 1 and 2)                 2-4| 2-3
1| 05-88-0202| M6.0 x 1 LH PH Chuck Screw| Chuck / Gearbox Spindle 104-115| 90-100
2| —————| 1/2” Keyless Chuck| Gearbox Spindle 350-375| 304-325