WORLD CAT 2025 Center Console Owner’s Manual
- June 1, 2024
- WORLD CAT
Table of Contents
- WORLD CAT 2025 Center Console
- Product Information
- Product Usage Instructions
- FAQs
- Customer Information
- Boat Information
- Safety and Regulations
- Performance
- Systems Information
- Hurricane Preparedness Customer Checklist
- LIMITED WARRANTY
- Reference Material
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
WORLD CAT 2025 Center Console
Product Information
Specifications
- Model: 2024 World Cat 235TE
- Manufacturer: World Cat
- Length: 23.5 feet
- Location: Tarboro, North Carolina
Product Usage Instructions
Chapter 2: Boat Information
This section provides general information about the boat and its features to help you familiarize yourself with your World Cat.
Chapter 3: Boat Specifications
This chapter outlines the standard specifications of the 235TE model, including dimensions, capacity, and optional features.
Chapter 5: Performance
Learn about the performance aspects of your boat, including motor trim settings for different conditions, marine growth prevention, and bottom paint maintenance.
FAQs
- Q: Where can I find contact information for assistance with my boat?
- A: Visit WorldCat.com to find contact information for your nearest Factory Authorized Dealer for assistance with care, maintenance, or operation of your boat.
2024 World Cat 235TE Owner’s Manual
Dear World Cat Owner:
Thank you for being our customer. Welcome aboard!
We wish to take this opportunity to sincerely thank you for putting your trust
in our boat building team and becoming the newest member of the World Cat
Family.
The following manual is designed to ensure you enjoy your new World Cat for
many years to come. We have made every effort to ensure you and your family
are safe, enjoy the unique features of a World Cat, and continue to love the
World Cat ride that no other boat company can offer.
If you should ever need assistance with the care, maintenance, or operation of
your boat, then please visit our website at WorldCat.com to find contact
information for your nearest Factory Authorized Dealer.
Once again, thank you for becoming a part of our family.
Best Regards,
Best Regards,
ANDREW BROWN President
ANNA BOSLER Customer Care Representative
1090 West Saint James St. Tarboro, North Carolina 27886 1
Chapter 1:
Customer Information
1.1 Owner’s Portfolio To help you enjoy the many features, benefits, and accessories on your new World Cat, we have provided you with the following materials:
·
World Cat Owner’s Manual (model specific)
·
Vendor Supplied Manuals for various accessories
·
Delivery Checklist
·
Warranty Information
We refer to this package as the Owner’s Portfolio, and will reference it often
throughout this text. The portfolio contains a wealth of information,
including advice on safety, operation, performance, maintenance, and warranty.
Reading and maintaining this information is extremely important, and could be
the difference between a positive and negative experience on the water.
1.2 Warranty Information Upon purchasing your new World Cat, your dealer is
responsible for completing the warranty card and returning a copy to the
factory. The Dealer should provide you with a copy to keep in a secure place
so it can be referenced quickly in the event of a warranty issue. The 10 year
limited hull warranty is transferable, and a copy is included at the back of
this manual should you decide to sell your boat.
1.3 Dealer Responsibilities Our dealers are an extension of the factory and we
expect them to provide you with great customer service to help prepare you for
a positive ownership experience. Therefore, we set forth a list of
responsibilities for our dealers as follows:
·
Provide courteous service and explanation of the product prior to the sale.
·
Provide sea trials for potential owners.
·
Provide a detailed orientation of your boat’s features and general operation upon delivery, including
safety and performance.
·
Complete and sign delivery checklist.
·
Explain, complete, and submit all warranty information in a timely manner after the purchase.
·
Provide the customer with the Owner’s Portfolio and explain the information included therein.
·
Provide service after the sale, or help the customer locate a qualified service shop at home or away.
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2024 World Cat 235TE Owner’s Manual
1.4 Owner’s Responsibilities As an owner you should also take an active part in the delivery and safe operation of your new catamaran. Some of your responsibilities are:
·
Study and understand the limited warranty information.
·
Read all literature in your Owner’s Portfolio and operate the vessel in accordance with
those instructions.
·
Perform a walk through prior to the final delivery and ensure that the systems are
functioning properly.
·
Maintain the boat and perform service according to the instructions in this manual,
including the 20 hour inspection for the vessel and engines.
It is your responsibility to return your boat to an Authorized World Cat
Dealer for warranty work. In the event there is no World Cat dealer within a
100 mile radius of your boating location, it is your responsibility to present
the boat to a marine professional in your area as directed and approved by
World Cat.
Once your warranty information is processed, World Cat will maintain a record
of your boat using the Hull Identification Number (HIN), which is located on
the starboard side of the transom. Information regarding the dealership,
owner, and the factory installed accessories will be recorded to help you
should a problem arise. Also, you will receive a survey to rate your
purchasing experience and the initial impressions of our company. We ask that
you join our family of owners and let us know your feelings about the purchase
and the quality of our product.
1.5 Manual Legend Throughout this manual you will encounter signals to alert
of important information. Text printed in bold letters and the warning system
shown below is of particular importance. Please review this information prior
to reading the manual.
!!! DANGER
This symbol alerts you to hazards or unsafe practices which will cause
extensive property damage, severe personal injury or death if the warning is
ignored.
This symbol alerts you to hazards or unsafe practices which can cause
extensive property damage, severe personal injury or death if the warning is
ignored.
!!! CAUTION
This symbol alerts you to hazards or unsafe practices which can cause personal
injury or property damage if the warning is ignored.
NOTICE
This symbol is not hazard related. It contains information on installation,
operation, or maintenance which is needed to ensure the proper operation of
your boat.
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2024 World Cat 235TE Owner’s Manual
Chapter 2:
Boat Information
Please fill out the following information and leave in this manual for reference. This information will be important for your Authorized Dealer to provide fast and accurate service. To locate an authorized dealer call 866-485-8899 or email service@worldcat.com.
BOAT
Model: Purchase Date: Ignition Key #:
ENGINES
Make: Serial # Port: Propeller Make / Model:
TRAILER
Make: Serial # Port:
DEALER
Name: Dealer Phone:
HIN: Delivery Date: Door Key #:
Model: Serial # Stbd: Propeller Diameter / Pitch:
Model: Serial # Stbd:
Salesman: Service Manager:
7
235TE
IDEAL FOR SERIOUS FISHING IN SKINNY OR DEEP WATER
2024 World Cat 235TE Owner’s Manual
LENGTH OVERALL
22′ 7″
BEAM
8′ 6″
FUEL CAPACITY
120gal
SPECS
LOA: 22’7 Molded LOA: 22’7 Beam: 8’6 Draft: 9″ Gunwale Height: Aft 22″ Transom
Height: 25″ Dry Weight w/ Power (Approx.): 5,275 lbs (w/Twin 150’s) Max HP
Rating: 300 HP (2 x 150) Fuel Capacity: 120 gal (2 x 60 gal) Livewell
Capacity: 30 gal Max Capacity: 8 Persons Typical Cruise: 25.8 mph / 2.9 mpg
Typical WOT: 41.8 mph / 2.0 mpg
- Tested with max power, two people, 1/2 fuel, no gear
HIGHLIGHTS
· Features a remarkably skinny 9″ draft · Port and starboard forward 150-quart insulated fish boxes
with overboard drains · Offers comfortable seating for eight
*Measured keel to top of fiberglass hardtop w/ no outriggers or electronics installed (not including trailer)
DRY WEIGHT
5,275lbs
DRAFT
9″
WORLDCAT.COM
8
235TE
Experience the Ultimate Sea TrialTM – find your closest dealer at WorldCat.com
FEATURES
OPTIONS
Hull · Self-Bailing, Non-Skid Fiberglass Cockpit Liner · Heavy-Duty Rub Rail
with Stainless Steel Insert · Below-Deck Rigging Tubes for Electronics and
Additional Batteries
Bow · Bow Storage Under Center Seat · Port and Starboard Cockpit 40 Gal
Insulated
Fishboxes with Pumped Overboard Drains · Bow Area Cushioned Seating for 5
Adults with
Integrated Grab Rails · Through-Bolted Stainless Bow Eye · (7) Through-Bolted
Stainless 8″ Cleats on Deck · Folding Bow Seating · Trolling Motor Pre-Rig
Helm · Fiberglass T-Top w/ Spreader Lights & Life Vest
Storage Bag · Tilt-Helm Steering · Acrylic Windshield · Flip-Bolster Leaning
Post w/ Rocket Launchers &
YETI Cooler · Dual Ram Hydraulic Steering with a 15.5 in
Stainless Steering Wheel and Power Knob · Single Garmin GPSMAP 8612xsv 12″
Multi-Touch
Widescreen Chart plotter / Sonar Combo, Airmar B150M Transducer, Dark-Tinted
Acrylic Dash, & 115 VHF with 4′ Antenna · Premium Marine Entertainment System
w/ (4) JL Audio Speakers & Bluetooth
· Marine Grade Switch Panel with Waterproof Push Button Switches
· Raw Water Washdown · Fresh Water Washdown · (2) Stainless Grab Handles on
the Forward Seat · (2) Console Drink Holders · 2-Shelf Storage System Under
the Helm · Recessed Tray in Dash Brow
Stern · 4 Gunwale-Mounted Stainless Steel Rod Holders · Cockpit Horizontal Rod
Racks for 4 Rods · Aft Deck Non-Skid Casting Platform · (2) 7 Gal Aft Storage
Tubs w/ Overboard Drain · 23 gal Livewell Between Aft Storage Tubs,
Lighted with Overboard Drain and Fiberglass Lid · Dual Batteries with On/Off
Parallel Switch · (2) 60 gal Polyethylene Fuel Tanks · (2) Fuel/Water Filters
· (2) Fuel Fills with Internal Vents · (2) 1100-GPH Automatic Bilge Pumps ·
User-Friendly, Commercial-Grade Dive Ladder
& Swim Platform · Transom Fresh Water Shower · 10 Gal Fresh Water Tank
YAMAHA Power Matched · Yamaha 150XB’s HP 4-Strokes (Twin
Counter- Rotating Engines, Rigging, Controls, Stainless Props)
Hull Colors · Arniston Gray · Majorca Green · Ice Blue · Annapolis Blue
Available in: · Full-Hull or Two-Tone Hull Color
Bootstriping · Stardust (Top) & Black (Bottom) · Dark Red (Top/Bottom) · White
(Top/Bottom) · Black (Top/Bottom) · Dark Blue (Top/Bottom) · Stardust
(Top/Bottom) · Teal (Top/Bottom)
Accessories · Heavy-Duty Stainless Lifting Eye · Edson Wheel 13.5″ Satin-
Finish with Power Knob · Porta-Potti w/ Deck Pumpout · Power Assist Hydraulic
Steering · Quick Release Fender Holders (4)
Electronics · JL Audio 800W Amp, (2) Speakers Upgraded to JL
Audio M6-Series Speakers
Top · GEMLUX Deluxe Outrigger System w/ 18″
Collapsible Hybrid Poles · Black Powdercoated Frame and Windshield
Shadow Series
· Full Arniston Gray Hardtop, Black Powdercoated Hardtop Frame, Arniston Gray
Helm, Black Edson Wheel
WORLDCAT.COM
Chapter 4:
Safety and Regulations
4.1 Operator Responsibilities Prior to enjoying your World Cat, it is
important to read and understand all the information detailed in your Owner’s
Portfolio. Knowing how to operate and maintain the systems on your vessel can
make your experiences safe and enjoyable, as well as increase the performance
and longevity of your boat. Federal law and most state laws clearly indicate
that it is the operator’s responsibility to maintain their vessel, and to
operate it in a manner which protects the safety of their passengers and
others.
This manual will provide you a basic understanding of boating practices;
however, we recommend all owners review federal, state, and local regulations
regarding safety and traffic prior to using your World Cat. The U.S. Coast
Guard Auxiliary and U.S. Power Squadrons offer excellent educational
opportunities on a local level and are open to anyone.
Boating Education Hotline
1-800-336-BOAT (2628)
U.S. Coast Guard Boating Hotline 1-800-368-5647
4.2 Registration Vessels are required by federal and state law to be registered in the state where they are primarily used. Registration numbers and validation stickers must be displayed per regulations, and a certificate of registration must be on board while the vessel is being operated. When traveling away from your home waters, contact authorities at your destination to determine if any additional registration is required. Some areas require permits or temporary registrations to operate in their waters. When completing registration forms you will be asked for the Hull Identification Number (HIN). On your World Cat, the HIN is located on the starboard side of the transom. This number is unique to your boat and will be important for registering your vessel, as well as communicating with your dealer and our service department. Including this information in any correspondence or conversations will help our support network serve you better.
4.3 Coast Guard Required Safety Equipment Once you have reviewed safe boating guidelines and filed for registration, it is time to equip your vessel. The U.S. Coast Guard’s (U.S.C.G.) list of required equipment is shown below. To review the guidelines for each item, go to https://www.uscgboating.org/images/420.PDF.
·
Audible Signaling Device (Bell, Horn, or Whistle)
·
Fire Extinguisher
·
Navigation / Anchor Lights
·
Personal Flotation Devices (PFD’s)
·
Visual Signaling Devices
NOTICE
Remember to check with state and local agencies to ensure that additional
items are not required to operate your boat in their waterways.
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2024 World Cat 235TE Owner’s Manual 4.4 Recommended Safety Equipment Although
not required, there are several additional items which help to ensure safety,
and provide convenience for you and your passengers. Perform an annual
inventory to keep tools, spare parts, and safety equipment in good condition.
Immediately replace any items that have been removed from the kit.
!!! CAUTION
Use only marine grade replacement parts. Most automotive and residential parts
are not suitable for use in the harsh marine environment. Using them could
lead to premature product failure, property damage, or personal injury.
4.4.1 Capacity Information On all boats under 26′ in length, the manufacturer
is required to provide capacity information. For your 235TE, you will find a
rectangular decal near the helm. This decal will provide information on
horsepower ratings and total capacities which include person capacities,
motors, and gear. As an owner you should be aware of the weight on board.
Exceeding capacity can endanger your passengers and vessel, as well as void
any warranty remaining on the boat should a failure occur. Remember that this
is a guideline for normal operation, and does not release you from
responsibility should an accident occur. You must use rational judgment when
adverse conditions are expected, and reduce your loads to create a margin of
safety.
Exceeding capacity or recommended horsepower can endanger your passengers and
vessel, as well as voiding any warranty remaining on the boat should failure
occur. The maximum horsepower rating for your 235TE is 300 total horsepower.
4.5 Pollution Regulations The Refuse Act of 1899 prohibits throwing,
discharging or depositing any refuse matter of any kind (including trash,
garbage, oil and other liquid pollutants) into the waters of the United
States. This information is provided in a pamphlet that is normally received
when registering your boat. Use the information below as a guideline, but
study the pamphlet and understand any local regulations regarding pollution
control. As the operator, you are also liable for individuals on your vessel
disposing of materials in an improper manner.
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2024 World Cat 235TE Owner’s Manual
4.6 Boating Safety Guidelines As an owner / operator you should be prepared to handle any situation which arises before departure, while underway, or upon return to dock. Careful planning will add safety and pleasure to your experience and give you the confidence to handle emergencies if they develop. Listed below are some general guidelines which you should follow before any trip:
4.6.1 Pre-Departure
·
Establish a float plan and provide it to a person whom you trust. The plan should give the details of
your trip, including where you are going and when you expect to return. If you deviate from the plan,
notify that person as soon as possible.
·
If you anticipate operating in a new area, understand the local rules and request charts or information
on any hazards you may not be aware of.
·
If you are towing the boat, inspect the trailer including tires, lights, brakes, winch, and overall
mechanical appearance.
·
Verify that you have all necessary safety equipment. This should include all the USCG required
equipment as well as spare parts or other items you decided to include.
·
Check fuel levels and determine if you require additional fuel for your trip.
·
Examine the weight of the gear on your vessel and make sure you are not overloaded. Distribute the
weight evenly on your vessel to ensure predictable performance.
4.6.2 Launching
·
Prepare your boat prior to backing down, (i.e. secure all loose items, install garboard drain), then
launch your vessel and move away quickly.
·
Move your vessel away from the dock and complete a full system check. Ensure that electronics,
pumps, and safety equipment are in working order.
·
Instruct a passenger on the operation of the boat, and the location and function of all safety
equipment onboard. You should never be the only person capable of safely operating your vessel.
4.6.3 Underway (See Chapter 5 on Performance)
·
Obey all “Rules of the Road” and any local regulations.
·
Never operate a boat under the influence of alcohol or drugs.
·
Do not allow individuals under the age of 16 to operate the vessel. Maintain direct supervision of
inexperienced operators.
·
Ensure that all passengers are safely seated while underway, and are using the hand rails World Cat
has provided to remain securely in their seats.
·
Use your electronics and judgment to remain abreast of changing weather. Storms develop quickly and
you should be prepared to protect your passengers and vessel.
·
Maintain a safe speed and respect other boaters as well as those on land. Obey all “No Wake Zones”
and be aware of smaller vessels. The wake you produce could endanger other crafts and
their passengers.
·
Know the limitations of your craft and your experience. Understand the boat’s handling characteristics
and do not attempt to operate the vessel in conditions that are unsafe or beyond your experience
level.
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2024 World Cat 235TE Owner’s Manual
4.6.4 Returning
·
Obey navigational markers and be aware of any tidal changes since departure.
·
Collect and dispose of refuse properly to maintain our waters for future generations.
·
Prepare your boat for loading before moving to the dock. Quickly pull your vessel from the water and
move away from the ramp to complete the preparation for trailering.
·
Verify that trailer systems are working properly and all items are secured before leaving.
·
Wash the boat and perform general maintenance upon returning home. (See instructions in Chapter 5).
As stated above, these are only general guidelines for safe boating. We recommend using these and any other available resources to protect your passengers as well as your vessel. Checklists can be an important tool in accomplishing this.
4.7 Trailering Due to the nature of the hull, catamarans require specialized
trailers. Your dealer will be able to provide them, as well as information on
safe trailering practices. Tow vehicles should be rated to handle the load and
stresses which accompany trailering your boat. A properly matched trailer
should carry 5-10% of the total vessel weight on the tongue. Routine
inspections should be performed on the vehicle and trailer prior to each trip,
and thorough checks scheduled on an annual basis.
4.8 Anchoring There are several types of anchors available, each designed to
operate in specific bottom conditions. Your dealer can provide information on
which styles are most effective in your area.
!!! CAUTION
Never anchor your boat off the stern. The weight at the transom, combined with
adverse sea conditions, could allow water to enter the boat over the transom
wall.
4.9 Shallow Water Although your World Cat draws a small amount of water for
its size, shallow water should be a concern of all boaters. To avoid this
hazard, pay particular attention to navigational markers and know the area you
are operating in. Be aware of tidal changes, including those that have
occurred during your trip. Rocks, stumps, or other hazards are more prevalent
in shallow water and can cause major damage to your hull bottom. Engines can
also suffer damage if they are allowed to run in the sand or mud.
If you do become grounded, tilt the motors up to reduce the draft at the
transom. Often this will solve the problem; however, it may be necessary to
rock the boat from side to side to break the suction along the keel. If you
are grounded on an incoming tide, allowing the water to rise can help. Being
grounded on an outgoing tide is a larger issue and you need to act quickly to
free your boat to avoid being driven further aground. Use the anchor to secure
the boat and await the incoming tide, or use it to pull yourself free.
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2024 World Cat 235TE Owner’s Manual
4.10 Emergency Situations Unfortunately, even the safest boating practices
cannot eliminate the potential of emergency situations developing. Therefore,
you should prepare yourself and your crew to handle any problems that may
arise. Establish specific plans for fires, man overboard, collision, etc., and
review them with your passengers prior to departing. Planning allows people to
remain calm and gives everyone the confidence to resolve the problem. Below is
important information which all owners should be aware of.
4.10.1 Emergency Stop Switch Lanyard clips are provided on all World Cats and,
when used properly, provide an emergency stop for the engines should the
driver fall from the helm position, or need to perform an emergency shutdown
to respond to or avoid an accident. The clip attaches the driver to the
ignition panel using a cord. A pull on the cord will release the clip from the
shut-off switch on the panel and shut down the engines. To restart the
engines, turn ignition switch to the off position, return binnacle to neutral
position, insert safety lanyard back into clip and then turn ignition switches
back on. This should only be used to prevent or react to accidents, and the
operator is solely responsible for the decision.
4.10.2 Communication If you witness an emergency or become involved in one,
you should request assistance via radio communication or visual signals.
4.10.3 Rendering Assistance Owners are required by law to render assistance to
other boaters involved in an emergency situation such as fire, collision,
casualty, etc., as long as it does not endanger your vessel or its passengers.
4.10.4 Reporting Accidents Federal regulations require that operators involved
in an accident file a written account of the situation within 48 hours.
Reports should be submitted to the State Boating Law Administrator. You can
obtain forms through the USCG or local authorities (i.e. harbor patrol,
sheriff or police offices). In the event that a casualty or disappearance
occurs as the result of an accident, you must notify the authorities
immediately by phone or radio and fill out a written statement.
4.10.5 Weather Pay attention to weather patterns. If you find yourself in the
path of a storm, seek shelter immediately. If you cannot reach a dock, seek
refuge inside the boat while the storm advances. Never get in the water and
stay clear of metal components on your boat. If lightning strikes, it will
likely pass through metal objects seeking a ground.
4.10.6 Towing Due to an accident or loss of power, it may become necessary to
tow another vessel or have your boat towed. If you are providing assistance,
never attempt to tow a boat larger than your own. Be certain to use proper
lines (ropes) and rational judgment to prevent further damage. Tow lines are
under heavy strain, therefore passengers should remain clear of the lines to
protect themselves from injury.
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4.11 Carbon Monoxide (CO)
2024 World Cat 235TE Owner’s Manual
!!! DANGER
Carbon Monoxide (CO) is a colorless, odorless, and tasteless gas produced by
the exhaust system of any combustible engine. CO can cause brain damage or
death if inhaled over an extended period of time. To protect yourself and your
passengers, never block the ventilation outlets in cabins, consoles, or other
enclosed spaces.
One of the most important considerations when dealing with boating safety is
carbon monoxide. Commonly referred to as CO, carbon monoxide is a colorless,
odorless, and tasteless gas emitted from any engine exhaust. Including
inboards and outboards. A CO particle is close in weight to the air we
consume; therefore it does not rise or fall in the atmosphere, but accumulates
in enclosed spaces. Boat owners with enclosed heads, cabins, or canvas
enclosures should pay particular attention to CO. Be aware that fumes produced
on your boat can affect other vessels and other boats can affect you. A
primary concern is the use of generators when boats are moored adjacent to
each other.
Carbon Monoxide is poisonous and potentially fatal if inhaled over an extended
period of time. Symptoms of CO poisoning include:
·
Dizziness
·
Nausea / Vomiting
·
Headache / Throbbing in the temples
·
Fatigue
·
Muscular twitching
·
Inability to focus or think clearly
If you or any of passengers experience any of these symptoms, leave the area and find a source of fresh air immediately. If your symptoms persist, seek medical attention.
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2024 World Cat 235TE Owner’s Manual
Chapter 5:
Performance
5.1 Overview This chapter will provide information on the performance
characteristics of your catamaran; this is not a substitute for seamanship
training or hands-on experience. First time boat owners should use the
resources detailed in Chapter 1 to learn proper methods of boat operation.
Experienced boaters who have never owned a catamaran should study this chapter
completely. Do not assume that previous boating experience will apply to all
situations, as there are several subtle differences in the handling
characteristics of twinhulled boats. For existing catamaran owners, this
chapter should be a reference.
5.2 Motor Trim The smooth riding characteristics of a catamaran are a result
of the twin hull design. Their ability to slice through on-coming waves is far
superior to the slamming characteristics seen on conventional vessels. Motor
trim plays an integral part in how your catamaran accomplishes this. In a
level or bow down attitude, your boat will slice through larger chop, but you
may experience sluggish performance, a wetter ride and increased bow steering
in a following sea. In a bow up attitude the boat will perform better, but may
ride less smoothly. Experiment with the trim settings in various sea
conditions to determine what you are most comfortable with. When using the
trim to correct a listing condition, imagine an “X” connecting the starboard
engine to the port bow, and port engine to the starboard bow (see drawing
below).
5.2.1 Bow Up Condition To correct a bow up condition on the port sponson,
adjust the motor trim “down” on the starboard engine. This will help the
starboard sponson to rise and level the vessel. If moving to the lowest trim
setting on the starboard engine does not correct the list, trim the port
engine “up” to assist the change. Reverse the instructions to accommodate for
a bow up condition on the starboard sponson.
5.2.2 Bow Down Condition To correct a bow down condition on the port sponson,
adjust the motor trim “up” on the starboard engine. This will help the
starboard sponson to fall and level the vessel. If cavitation occurs on the
starboard engine, lower it to correct the problem, then trim the port engine
“down” to assist the change. Reverse the instructions to accommodate for a bow
down condition on the starboard sponson.
5.3 Engine Controls All factory rigged boats will come equipped with a
binnacle control specific to your type of engine. Located at the helm, the
binnacle controls the throttle, shift, and trim mechanisms for your engine.
Also read the owner’s manual provided by your engine manufacturer to determine
how to operate the features on your binnacle. If any components of this system
need to be replaced, be certain to use the same style and length as the
original equipment.
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2024 World Cat 235TE Owner’s Manual
5.4 Steering Controls Catamarans offer unsurpassed steering control. The wide
spacing of the engines, advanced steering components, and handling
characteristics of the World Cat hull give operators exceptional
maneuverability in even the tightest spaces.
Because of the superior tracking abilities of the World Cat hull, oversteering
can present a problem, especially for owners accustomed to operating
conventional boats. Conventional vessels have a tendency to lose tracking
abilities in rough and following sea conditions, making constant course
corrections necessary. However, catamarans do not exhibit those traits and
require operators to take a “hands off” approach. To do so, relax your grip
and fight the urge to make constant corrections.
5.5 Steering Maintenance – Twin Engines Mercury Steering only- In order to
maintain the excellent steering characteristics of your boat, occasionally you
will need to visually inspect all hoses and fittings for leaks and fluid
levels. We also recommend checking your steering cylinders to ensure all bolts
and nuts are still tight.
In order to maintain the excellent steering characteristics of your boat,
occasionally you will need to adjust the steering system to realign the motors
(known as motor toe). To do so follow these instructions:
·
Using the helm, center the starboard motor.
·
Find the steering system valve, located under the inspection port on the center of the transom.
·
Open the valve by rotating it 90 degrees (the handle will be parallel to the valve body when
open). This will isolate the port engine, so that it can be adjusted manually.
·
Center the port motor manually; then close the steering system ball valve and reinstall the
inspection port.
Similar to hydraulic braking systems in an automobile, it may become necessary to bleed the steering system occasionally to remove air from the lines. We have provided a diagram of the steering system in this chapter, and the Mercury owner’s manual in your Owner’s Portfolio. Use these resources, and your dealer, to keep the steering system in excellent working order. Be aware, these are routine maintenance procedures and are not covered under warranty by World Cat.
!!! CAUTION
Routinely check hydraulic fluid levels and all connections for leaks or any
sign of mechanical failure. Lubricate all mechanical parts at least annually
with high quality marine grease. Failure to do so may result in impaired or
unresponsive steering.
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2024 World Cat 235TE Owner’s Manual
5.6 Power Steering System Diagram (Mercury Option Only) The power assist unit
provides automobile like steering on your catamaran. The unit is installed in
the console between the helm and steering rams. The power for the unit is
connected to the port and starboard key switch. If you choose to troll with
only one engine your power assist will still be operational.
NOTICE
If possible, have your dealer or trained marine technician perform routine
maintenance or repairs on your steering system. Replace faulty parts
immediately.
5.6.1 Hydraulic Steering System – Bleeding Instructions Reference the bleeding instructions provided by the Mercury owner’s manual, which is included in your Owner’s Portfolio. Use them in conjunction with the instructions and diagram below to bleed the steering system. This should be done annually or when air is detected in the system.
Step 1
·
With the Power Purge turned “OFF”, attach helm fitting and leads.
·
Attach one of the leads to the bleeder valve on the Power Assist Pump.
·
Open the bleeder valve using a 5/8″ wrench.
·
Turn the Power Purge unit “ON”.
·
Watch for air bubbles in the clear hydraulic lines. Once no more bubbles can be
seen and there is a steady flow of hydraulic fluid through the lines, allow
the Power Purge to run for an additional 60 seconds.
·
The helm is now full of fluid. Turn Power Purge “OFF”. Close bleeder valve and
disconnect line from the Power Assist Pump. Place dust cap back on bleeder valve.
Step 2
·
Attach the four lines to each of the bleeder valves on the steering cylinders.
·
Open each of the four bleeder valves.
·
Turn Power Purge “ON”.
·
Turn the steering wheel slowly 20 times clockwise, then slowly 20 times counter-clockwise.
Step 3
·
With Power Purge turned “ON”, move both engines through their full range of
motion
(This will help remove any air bubbles still trapped inside the cylinders).
·
As a final precautionary step, pull on the engines firmly at the ends of their
normal range of motion (This will also help to insure all of the air is out of the
cylinders).
Step 4
·
Turn the ignition key for the port engine “ON”. This will turn
the Power Assist Pump “ON”.
·
Repeat “Step 2″.
·
If no more bubbles can be seen then the bleeding is complete. Turn the
Power Purge ‘OFF”. Close all four bleeder valves. Disconnect the four lines
from the cylinders and both lines from the helm. Remove the helm fitting
and replace it with vent cap.
·
If bubbles are still present in lines, then bleeding was
not successful. Repeat entire process.
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Standard Steering System on 235TE
2024 World Cat 235TE Owner’s Manual
Optional steering system on 235CC, with power steering pump. 19
5.7 Handling Characteristics World Cat 235TE is a Full Planing hull which
provides speed and economy of operation since a limited amount of the hull is
in contact with the water. Our proven design provides a superior ride,
excellent handling characteristics in a variety of conditions, and speed with
economy of operation. To help you experience The Ultimate Ride, study the
following sections:
5.7.1 Turning Characteristics Turning a catamaran is slightly different than
cornering on a conventional vessel. Imagine the difference between an
automobile and a motorcycle: Automobiles take turns in a flatter, more stable
manner similar to a catamaran hull, while motorcycles pitch hard into a turn
similar to a monohull. Do not underestimate a catamaran’s cornering ability.
Hard adjustments to the steering wheel can make a World Cat bite quickly and
execute highperformance turns. Experiment with the handling ability of your
cat so you are prepared for any situation on the water.
5.7.2 Adverse Sea Conditions Catamarans are designed to handle some of the
roughest waters in the world, but that is no substitute for common sense. As
an operator, you are responsible for the safety of your passengers and vessel;
therefore, your trips should be limited by your level of experience. Planning
and paying constant attention to the weather and sea conditions is paramount.
If you are forced to operate in dangerous seas you can be confident that your
World Cat, when operated properly, can handle them safely.
Here are a few tips on how to handle your boat in adverse sea conditions:
·
When traveling into the wind, changing your direction a few degrees to allow one sponson
to settle before the other, can make the ride smoother and allow for increased speed.
·
In a rough chop with short wave intervals, increasing your speed may allow the boat to skim
across the tops of each wave. This will result in a smoother ride.
·
Steer to avoid larger swells and breaking waves.
·
In a following sea, position your vessel on the back of a wave and match its speed to remain ahead
of the trough. Speed is paramount. Work the throttle to avoid going over the wave or being thrown
down the face of a following wave.
5.7.3 Cross-Clutching – Twin Engines World Cat 235TE twin engines are mounted at a specific distance, based on the configuration of the boat, allowing you to cross-clutch (one motor in forward while one in reverse).
To dock, reverse the boat into a slip: put the outside motor in reverse and turn to face aft. Keeping the wheel straight, steer with the inside motor putting it in forward and reverse to guide you into the slip. Keep it simple and slow.
5.7.4 Get the Boat on Plane
·
Trim both engines down (the motors act as trim tabs forcing the bow down).
·
Quickly increase speed to get the boat on plane then slow down to 3500 RPM’s.
·
Adjust trim out until the motors cavitate, then tap trim in.
·
Feel / hear the motors and do not watch the trim gauges.
·
A smooth ride is more important than having your engine RPM’s synchronized.
5.7.5 Keep the Boat Level (if the seas change or people move on the boat) Trim the High-Side-High. When one side of the bow is high compared to the horizon, simply trim the high-side motor up. (If it cavitates then trim the low-side- low). Different models have different sensitivity to trim (do not over-correct as this may cause the boat to pitch in flat calm water at high speeds)
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2024 World Cat 235TE Owner’s Manual
5.7.6 Handling Different Sea Conditions
·
Head Sea: trim motors in to keep the bow down.
·
Following Sea: trim out to keep the bow out of the water.
·
Calm water: trim engines up to run on the back of the hull.
5.7.7 Boating Tips Experience is the best way to determine the handling characteristics of your catamaran. Operating the boat in multiple sea conditions and under various loads will help you predict how the boat will perform in any situation. World Cat provides the following recommendations regarding the performance of your catamaran:
·
Establish an RPM chart which details the speed and fuel consumption at various RPM levels
to achieve the most economical operation.
·
Monitor fuel gauges to determine the amount of operating time remaining at a given reading.
·
Determine minimum speed for effective steering in close quarters.
·
Determine the turning radius required at various speeds.
·
Determine the rates of acceleration and deceleration with various load conditions. Include
the distance required to stop the boat at various speeds.
5.8 Performance Factors Proper setup and maintenance of the systems on your
boat is important to ensuring proper performance, but be aware they are not
the only factors which affect it. Several things which contribute to the level
of performance of your catamaran can change between or during trips.
5.8.1 Engine Efficiency Without proper maintenance, your engine(s) will
gradually lose power, resulting in a loss of speed. Use the recommendations in
the engine’s owners manual to schedule routine maintenance procedures and as a
guide for the correct RPM range for your engines. Neglecting to do so may
result in loss of performance and an increased risk of failure.
5.8.2 Propeller Condition The size and condition of your propeller also plays
a major role in the performance of your catamaran. A damaged propeller can
result in lower speeds, sudden drops in RPM, increased fuel consumption, and
severe vibration while running. Improperly sized propellers can cause damage
to your engine as a result of exceeding the maximum or minimum RPM levels.
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2024 World Cat 235TE Owner’s Manual 5.8.3 Weather Conditions Barometric
pressure and humidity can affect the output of your engines. For example, on
an extremely hot and humid day, your engine can experience as much as a 10
percent loss in horsepower. Although you should monitor your engines’
performance, be aware that the weather could be a major factor in your boat’s
performance. 5.8.4 Load Increased load can affect performance, especially if
the load is unbalanced. Passengers, gear, and fuel are all examples of things
which can affect your vessel. Fuel levels change throughout the day, and
greatly affect the attitude of your boat. When necessary, make adjustments to
engine trim and load distribution to compensate for fuel usage. 5.8.5 Marine
Growth If you store your boat in the water or fail to clean it after each
trip, the existence of marine growth can contribute to a loss of performance.
A decline in speed or increased fuel consumption can occur. Prevent this by
applying a marine growth inhibitor or by cleaning your boat thoroughly after
each trip. 5.8.6 Bottom Paint Bottom painting your catamaran will also change
the performance. Although not significant, you can expect a drop in speed
between 1 and 5 miles per hour.
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2024 World Cat 235TE Owner’s Manual
Chapter 6:
Systems Information
6.1 Overview This chapter will provide you with basic information for all the
systems on your boat. Understanding this information is imperative, as it
directly contributes to the safety and enjoyment of your trips on the water.
Talk with your dealer if you need further information on any of these systems.
6.2 Fueling Guidelines Study the following guidelines thoroughly and consult
your dealer if you have questions. Be sure to read the engine manufacturers’
recommendations regarding the type and grade of fuel to use for your engines.
Avoid methanol or other alcohol-based fuels or additives which can deteriorate fuel hoses. Alcoholbased fuels also absorb water which can lead to engine damage.
!!! DANGER
Follow all safety guidelines while fueling. Leaking or spilled fuel is an
explosion hazard. Regular checks of the fuel system are needed to protect you
and the vessel.
!!! DANGER
Static electricity can ignite gasoline vapors causing serious injury, death
and /or destruction of property.
6.2.1 Before Fueling
·
Shut down the engines and turn off all electrical devices including the batteries.
·
Close all hatches, port lights, and doors to prevent accumulation of fuel vapors.
·
Extinguish cigarettes or other lighted materials.
·
Keep a properly charged and correctly rated fire extinguisher nearby.
6.2.2 During Fueling
·
Use common sense and obey all safety regulations related to fuel handling.
·
Avoid static sparks by maintaining contact between the fuel nozzle and fuel fill.
6.2.3 After Fueling
·
Secure the fuel cap and inspect for leaks.
·
Clean up any spilled fuel and dispose of the cleaning material accordingly. Do not store
fuel-soaked material on your boat.
·
Open all hatches, port lights, and doors to allow for ventilation.
·
Check for fuel vapors using a “sniff test” and do not turn on electrical devices, including
batteries, until you are certain the fumes have dissipated.
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2024 World Cat 235TE Owner’s Manual
6.3 Fuel System Due to the nature of the hull design, your World Cat 235TE is equipped with separate port and starboard fuel systems. These systems act independently, providing fuel to the engine on their respective side. Tanks are constructed of polyethylene material to prevent corrosion.
Hoses are NMMA certified, and fittings are clamped securely to reduce the potential for leaks. However, comprehensive checks of hoses and fittings should be completed at least annually, including those normally hidden from view. Tighten all connections, replace deteriorated hoses, clamps or fittings, and, if necessary, replace the fuel / water separators during this check. World Cat has provided inspection plates (in the cockpit floor) to assist you with annual maintenance.
If you experience fuel flow problems, remove the fuel feed hose from your engine and connect it to a portable fuel tank. Doing so will help you determine if your fuel system or the engine is the source of the problem. Fuel system repairs and engine maintenance should be performed by a qualified marine technician.
The fuel / water separators are installed between the tank pickup and the engine. They are located in the center aft rigging space. Inspect these filters regularly and replace when needed.
6.3.1 Fuel System Benefits
·
Automotive-style refueling.
·
Automotive Nozzle shut-off for overfill protection reducing the possibility of accidental fuel spills.
·
Fuel nozzle retention.
·
Reduces hydrocarbon emission through the use of specially designed fuel fill. The fuel fill has a
permanently attached cap incorporating a positive closure mechanism with an audible click, to let
you know when the cap is sealed.
6.3.2 Fuel Tank Your boat is equipped with two low permeation crosslink polyethylene fuel tanks each with a net fuel capacity of 60 gallons. The usable capacity of each fuel tank is different from the tank capacity marked on the tank from the manufacturer. The difference is the accommodation for the unfillable area that has been incorporated into your tank. It is recommended that you follow all of the instructions regarding the filling of fuel tanks.
6.3.3 Fuel Vent The fuel tank vent is integrated into the fuel fill deck fitting (See fig. 6.3.6) The vent serves as an over pressure / vacuum release with anti-surge and flame / spark arresting protection. The fuel vent system also plays an important role in controlling the “FULL” level of fuel with the use of FLVV (Fill Limit Vent Valve). Grade Valves have been added to the tank which allows proper ventilation of the tank when the boat is stored, or trailered, on a moderate incline, without fuel. Always inspect to insure that the fuel fill deck fitting is free of debris and in proper working condition.
24
2024 World Cat 235TE Owner’s Manual 6.3.4 Fuel Distribution System The fuel is
delivered from the tank to the engine through the “Integrated Fuel Demand
Valve” (IFDV), antisiphon valve, and the fuel line. The IFDV prevents built up
pressure inside the tank from being transferred to the engine, while still
allowing fuel to flow to the engine for operation. The anti-siphon valve is a
safety feature designed to prevent the fuel from siphoning out of the tank if
the fuel line were to be cut or broken below the level of the fuel in the
tank. Some fuel would still leak from the line, but the valve will not allow
the entire contents of the tank to siphon into the boat. (See 6.3.6 and
6.3.7).
The integrated fuel demand valve, used in conjunction with integrated fuel
systems, is for below-deck use, eliminates pressurized fuel from reaching fuel
distribution lines / the engine, and ensures that fuel is provided to the
engine on demand rather than as a result of pressure in the tank. Additional
features include:
Compatible with Ethanol-blended fuels Eliminates the need for rigid fuel
distribution lines in pressure relief systems (per ABYC H-24, 15.9) 2-year
warranty
6.3.5 Filling Fuel Tanks The fuel system is designed to automatically shut off
the fuel nozzle when the tank is full via the “Inlet Control Valve”, (See Fig
6.3.6) similar to an automotive fuel system. The tank is filled when the fuel
fill nozzle has shut itself off the second time. Attempting to fill the tank
past this point may cause some of the components to not function properly, or
malfunction.
The use of a portable fuel tank to fill your fuel tanks can result in
overfilling and circumvent the safe features designed into our fuel tank
system.
Modification of any of the fuel system components or the replacement of these
components with unauthorized parts may result in over-pressurization of the
fuel system and circumvent the safety features designed into your fuel system.
25
6.3.6 Pressure Relief Fuel System Diagram
2024 World Cat 235TE Owner’s Manual
6.3.7 Troubleshooting Tips
Loss of prime on the engine and / or fuel starvation: Engine stalls out Engine
runs lean Engine does not draw fuel properly
Find possible leakage points and take corrective action: Fuel line leak from
tank to engine–replace components as needed IFDV O-Ring–replace O-Ring Pick-up
Tube O-Ring–replace O-Ring IFDV replace IFDV
6.3.8 Integrated Fuel Demand Valve Components
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2024 World Cat 235TE Owner’s Manual
6.4 Ethanol-blended Fuel Ethanol is an oxygenated hydrocarbon compound that
has a high octane rating, therefore it is useful in increasing the octane
level of unleaded gasoline.
NOTICE
The use of improper gasoline or additives can damage your fuel system and is
considered mis-use of the system. Damage caused by improper gasoline or
additives WILL NOT be covered under warranty.
6.4.1 Additives See your engine owner’s manual and your authorized engine
dealer for more detailed maintenance instructions. 6.5 Electrical System The
electrical system on your catamaran consists of three major components: the
battery system, wiring and circuit protection, and accessories. It is
important that you understand the principles of the electrical system so that
you can protect the components and troubleshoot any problems you experience.
6.5.1 Battery System The World Cat 235TE is equipped with two Group 27 and one
Group 24 batteries. Both Group 27 batteries are dedicated as “cranking
batteries”. The Group 24 is a dedicated house battery. 6.5.2 Battery
Distribution The battery distribution panel consists of two dual-circuit
battery switch with a combine function and a 80 amp push button circuit
breaker. The panel is located behind a fold down door on the center transom
walk through on the stbd side. The forward switch controls both cranking
batteries. The aft switch controls house power.
!!! DANGER
Disconnect the battery cables from the batteries prior to removing or working
on the battery management panel. Failure to do so could result in electric
shock. Reference the NMMA pamphlet in your Owner’s Portfolio for more
information.
6.5.3 Emergency Parallel In the event of a battery failure, the combine
function of the battery switch allows you to mechanically link the port
cranking battery to the starboard engine or vice versa. It also allows linking
between cranking battery and house.
!!! DANGER
All batteries contain an electrolyte, commonly sulfuric acid, which is a
caustic and volatile chemical. Use extreme caution when charging or servicing.
27
6.5.4 24 Hour Circuits
2024 World Cat 235TE Owner’s Manual
The fuse holders located at the batteries protect the 24 hour essential circuit wiring. Per NMMA and USCG
guidelines, these fuses are constantly energized to provide power for bilge pumps and memory functions.
This helps to protect your vessel even when you are not available. The battery switch does not need to be
“ON” for these fuses to have power. Inspect the fuses regularly. If a fuse blows constantly, have your dealer
investigate the problem as soon as possible to prevent damage to your boat.
6.5.5 Fuse/Breaker Locations
24hr Bilge pump fuses- There are inline 7.5 amp fuses connected directly to
the batteries. Located in the port and stbd mech rooms.
The Main DC 80 amp breaker is located in the battery switch cabinet.
The Boat fuse blocks are located in the console. See figure 6.5.5 for fuse sizes and location for each circuit.
The Stereo 40 Amp breaker is located in the stbd mech room on the forward bulkhead.
The Windlass 50 Amp breaker is located in the stbd mech room on the forward bulkhead.
Figure 6.5.5
28
6.6 Battery Selection
2024 World Cat 235TE Owner’s Manual
World Cat supplies the original batteries onboard your vessel. We use 2x Group 27 batteries for cranking and
Group 24 battery for house power. In the event of a failure, replacements must be of equal size and
specifications (see below):
GROUP 24 CCA: 405 MCA: 505
Group 27 CCA: 800 MCA: 1000
Note- Mercury engines require AGM type batteries.
6.6.1 Battery Care Batteries should be secured in a non-metallic tray and
insulated boots should cover the terminals. Depending on the style of battery
you choose, inspect the electrolyte and perform routine maintenance as
suggested by the manufacturer. Remove corrosion from the terminals quickly to
prevent failure. Use a stiff brush and a solution of water and baking soda to
remove corrosion, then grease the terminals to prevent further build-up. Be
careful to clean up thoroughly to avoid contaminating the electrolyte.
When servicing the batteries, follow the safety procedures shown below and
work to avoid electrolyte spills which can harm you and your vessel.
!!! DANGER
All batteries contain an electrolyte, commonly sulfuric acid, which is a
caustic and volatile chemical. Use extreme caution when charging or servicing.
6.6.2 Safety
·
Use protective clothing and accessories such as aprons, gloves, and eye wear to protect yourself
while servicing batteries.
·
Avoid cigarettes, open flames, and sparks. Batteries can produce toxic and explosive gases;
therefore, store or charge them in a well-ventilated space.
·
Keep batteries out of the reach of children and pets.
6.6.3 Exposure If you are exposed to the electrolyte solution, follow these
procedures and seek immediate medical attention.
EXTERNAL – Flush with large amounts of water for contact with the skin. If
severe irritation occurs or it contacts your eyes. Seek medical attention
immediately.
INTERNAL – Consume large amounts of water or milk, coupled with milk of
magnesia, a beaten egg, or vegetable oil. Seek medical attention immediately.
The guidelines above are basic and do not alleviate the owner of
responsibility should an accident occur. Use good judgment and common sense to
avoid an accident.
!!! CAUTION
When reconnecting your batteries, always connect the red cable to the positive
terminal and the black cable to the negative terminal (in that order).
Reversing them can damage your electrical system and create the potential for
electric shock.
!!! CAUTION
Never disconnect a battery while underway. Doing so may result in damage to
your boat’s electrical system and the engine’s alternator.
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2024 World Cat 235TE Owner’s Manual
6.7 Wiring and Circuit Protection Your World Cat is wired using marine grade
tin coated copper wire instead of standard copper wire. Tin coated copper is
manufactured to withstand the harsh saltwater environment better than standard
copper, which is used for residential applications. Environmentally sealed
DeutschTM connectors are installed on all accessories located below the
waterline to ensure watertight connections. The remaining devices are
installed with high quality splices and terminals, which are heat shrunk to
protect the integrity of the connection. Harnesses are routed through PVC
rigging tubes to prevent chafing and covered with sheathing when necessary.
6.8 Control System Your World Cat is equipped with a traditional switch
operated DC control system. Accessories not integrated into the control unit
can include lights with integrated switches, marine head controls, stereos,
aftermarket electronics and 12V outlets. These devices draw current from the
accessory fuse blocks. The fuse blocks are similar to those found in
automobiles, and use ATC blade style fuses to protect a circuit. You can
obtain replacements for these fuses from your dealer or local auto parts
store. Always replace a damaged fuse with one of equal rating.
!!! CAUTION
When working on your electrical system, disconnect the batteries to prevent
shock, or damage to your electrical system. If possible, have an electrician
perform repairs.
!!! CAUTION
Failing to use the correct replacement breaker could result in failure of the
device or damage to the electrical system. Contact your dealer for repair
information.
Ground blocks are another integral part of your electrical system. These are
connected to the common battery ground and individual appliances to provide a
path for current flow back to batteries.
For customers unfamiliar with electrical systems, World Cat recommends the
following book:
Boating Magazine’s: Powerboater’s Guide to Electrical Systems Written by: Ed
Sherman Publisher: International Marine (Division of McGraw Hill Companies)
Copyright: 2007 International Marine
6.9 Dash Switch Panel The dash switch panel controls the lights, pumps, and
other accessories on your 235TE. It is located on the starboard side of the
dash above the binnacle. The panel features lighted push button switches which
illuminate while the switches are active.
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2024 World Cat 235TE Owner’s Manual
6.10 Accessories Electrical accessories include all lights, pumps, and gauges
assembled into your World Cat. Certain accessories are standard to each model,
while others are optional equipment. Below is a list of accessories and their
function.
6.10.1 Navigational Lights Per USCG guidelines, all powered vessels must have
navigational and anchor lights. Your World Cat is equipped with navigational
lights at the bow and a anchor light on your hardtop. These lights must be
used in accordance with USCG regulations when anchored or underway.
6.10.2 Cockpit Lights Cockpit lights are located at floor level to provide
light while operating in low light conditions.
6.10.3 Cabin / Console Lights Lights located in the cabin or in consoles have
an integrated power switch and are tied directly into the fuse block. Operate
them with the switch located at the base of the light.
6.10.4 Bilge Pump / Float Switch Your World Cat is equipped with two 1100 GPH
bilge pumps located aft: one on the port side and one on the starboard side.
They can be accessed through the motorwell hatches. Bilge pumps evacuate
standing water in the bilge. They can be operated manually, or automatically
by the float switch. The float switches are connected to the fuses at the
batteries.
Inspect the operation of your bilge pumps and their connections at least
annually. To do so, activate the pump by momentarily lifting the arm on the
float switch, then check the operation using the manual switch at the dash.
When testing, do not allow the pumps to run dry for more than two to three
seconds. Extended dry operation can result in damage to your pump. Keeping
your bilge areas clean can also help extend the life of your pump.
6.10.5 Seacocks
The Ball Valve (seacock) is installed on the water intake for the raw water
system. The seacock must be in the open position for the system to work. When
open, the handle will be parallel to the valve. In the closed position the
handle is perpendicular to the valve (see picture below). World Cat recommends
that the seacock remain in the closed position when not in use, or when the
boat is left unattended to prevent the vessel from taking on water due to a
plumbing failure.
OPEN
CLOSED
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2024 World Cat 235TE Owner’s Manual 6.10.6 Raw Water Pump Supplies pressure to
the raw water system. Contains a pressure switch similar to a residential well
pump. You can leave this appliance on at all times while underway. The raw
water pump and strainer are accessed through the starboard side motorwell
hatch. The strainer is connected to a high-speed pickup through the seacock
located on the inboard side of the starboard sponson. The seacock must be open
for the system to work. World Cat recommends that the seacock remain in the
closed position when not in use, or when the boat is left unattended to
prevent the vessel from taking on water due to a plumbing failure.
6.10.7 USB Outlet Located strategically throughout the boat, these outlets
provide power to aftermarket accessories such as cell phones, electric reels,
and spotlights. Each outlet is independently wired to the fuse panel.
6.10.8 Horn This functions identically to the horn found on a passenger
automobile and is operated by the switch labeled “Horn” on the dash switch
panel. 6.10.9 JL Audio MM50 Stereo Receiver The JL Audio MM50 comes with AM/FM
and Weather Band radio, but that’s just the beginning of the features. Stream
Bluetooth® audio, use a thumb drive or your smartphone with the onboard
charging USB port. On-screen artist, track and title data lets you know
exactly who is playing every note. A stereo RCA input allows you to add nearly
any other audio device with ease – the system even lets you select a custom
name your new source for easy identification. For specific operating
instructions refer to your JL Audio owners manual. 6.10.10 YamahaTM/Mercury
150hp 4-strokes outboard package For all engine questions, see your engine
owners manual. 6.10.11 Plumbing System The intake and discharge of water is
integral to several of the features and accessories provided on your boat,
including sanitation devices and water systems. World Cat installs the
plumbing components for these systems using high quality marine hoses and
stainless clamps. However, this does not eliminate the need for routine checks
of plumbing components or connections. A failure resulting from a deteriorated
hose or connection could cause your boat to take on water or become swamped.
For additional information about the plumbing system refer to the plumbing
system diagram on page 56 and speak with your dealer.
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2024 World Cat 235TE Owner’s Manual
6.10.12 Livewell and Livewell Pump The livewell on your 235TE has a capacity
of 30 gallons. It is equipped with a dual purpose livewell pump and adjustable
flow regulator. The pump is located in the starboard bilge compartment, can be
activated by a toggle switch on the dash switch panel, and can be reached
through the inspection hatch in the motorwell. The wiring is secured to the
pump using a tie-strap and must be disconnected prior to removing the pump.
The livewell pump draws water through the high speed pickup mounted on the
inboard side of the starboard sponson. A seacock is installed between the
pickup and the pump to allow you to seal the system between use, or in the
event of a plumbing failure. To operate the livewell, first verify that the
seacock and flow regulator are open, then install the drain plug in the bottom
of the tub. When you have completed these steps, engage the livewell pump
using the switch at the dash. Water will fill the tank until it is level with
the overboard drain, which evacuates water through the transom. To clear bait
residue from the tank during operation, temporarily remove the drain plug.
When you have finished using the livewell, remove the drain plug to allow the
water to drain overboard.
NOTICE
While underway, leaving your livewell seacock open could result in
inadvertently filling your livewell. To prevent this, close the seacock when
the pump is not in operation.
NOTICE
Operating the engines in reverse can cause excessive ventilation near the
livewell intake, causing the pump to airlock. To prevent this, turn the pumps
“OFF” prior to any continuous or high speed reverse operation. If your pump
does becomes air locked, turn the pump “OFF” for 15 to 30 seconds to correct
the problem.
6.10.13 Porta Potti (optional) The optional porta potti has a pump out system
connected to the waste tank, and the waste pump out is located on the port
side of the console. The waste tank can be pumped out at any marina or pump
out station.
Steps for using the porta potti: 1. Lift lid and empty waste into the bowl. 2.
On the front side of the toilet there will be a gray handle, pull out to
remove waste from the bowl to the waste tank. With the Grey handle out push
the bellow up and down to rinse and flush the toilet. 3. Push grey handle back
in its slot to shut the waste tank.
Steps for using pump out system: 1. Go to a local pump out station and unscrew
the “Waste” fitting on the port side of the console. 2. Make sure the Grey
handle is pushed in on the toilet and the waste tank is shut 3. Securely
attach the pump out hose to the fitting and engage the suction to clear the
waste tank of all waste.
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2024 World Cat 235TE Owner’s Manual
Chapter 7: Maintenance and Service
7.1 Overview This chapter provides basic information for maintaining the
original appearance and dependable performance of your World Cat. Although
your vessel is constructed of the finest materials available, the harsh
saltwater environment and other factors, including geography and usage rate,
will affect its finish and function over time. It is imperative that you
understand how to care for your catamaran properly. Some simple steps will
help maintain its aesthetics, value, and reliability.
7.2 Gelcoat Maintenance Gelcoat is a thin layer of resin mixed with colored
pigments, which provides the exterior finish on your boat. Gelcoat provides a
smooth durable surface to protect the fiberglass construction of the hull, but
is still flexible enough to absorb the pressure exerted upon it during
operation. Mainly used for cosmetics, gelcoat is relatively simple to
maintain. However, without routine cleaning, it will discolor due to the
microscopic pores in the surface.
7.2.1 Cleaning After each trip on the water, or after trailering long
distances, you should clean the boat immediately. Washing the boat with mild
detergents, such as dishwashing soaps, and fresh water will help eliminate
build up or discoloration resulting from environmental pollutants. Use a
sponge or other soft cleaning device on the smooth exterior surfaces of the
hull and deck. A soft brush can be used when cleaning nonskid portions of the
deck. Make sure to rinse the boat thoroughly after cleaning.
!!! CAUTION
Using strong or caustic cleaning agents, such as bleach, citrus based
cleaners, or one containing ammonia, will damage the appearance and strength
of your gelcoat.
7.2.2 Waxing
Similar to automotive finishes, gelcoat will begin to fade over an extended
period of time. Constant exposure to environmental pollutants will result in a
loss of shine. However, it is possible to restore the original luster and
color using a polishing compound (mild abrasive) or a rubbing compound (harsh
abrasive). Each will remove scratches, discoloration, and help restore
weathered gelcoat surfaces. You should select which compound to use based on
the severity of the problem
Use the following steps to restore the finish of your gelcoat. Note that these procedures assume a moderate level of expertise of the person performing the work. If there is any doubt about ability to successfully accomplish the procedure, for best results it may be best to turn the process over to a professional.
·
Clean the affected area completely using a mild detergent.
·
Gently wet sand the affected area using a fine sandpaper (600 grit) to remove any stains. Use plenty
of water and always sand in one direction using curved strokes. Sanding in alternating directions
could result in damage to the finish.
·
Apply polishing compound to a buffing pad and follow the manufacturers instructions. If you apply
the compound mechanically, we recommend a lamb wool buffing pad and a electric buffer capable of
1750 to 1800 RPM.
·
When you have completely buffed the area, wash away any remaining compound using clean water.
·
After thoroughly cleaning the surface, wax the affected area. This will help restore the finish and
provide a seal against future discoloration.
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2024 World Cat 235TE Owner’s Manual
!!! CAUTION
Using strong or caustic cleaning agents, such as bleach, citrus based
cleaners, or one containing ammonia, will damage the appearance and strength
of your gelcoat.
!!! CAUTION
When using an electric buffer, maintain constant motion. Allowing the pad to
rest on an isolated spot can cause heat buildup, which can damage the gelcoat.
!!! CAUTION
Routinely clean and wax your catamaran to help prevent the need for excessive
use of rubbing and polishing compounds, which over time can deteriorate the
gelcoat.
By following the instructions listed above you can guarantee that your
catamaran will remain in near showroom condition and remain a source of pride
for years to come. 7.2.3 Repair Although gelcoat is a flexible material
capable of handling environmental punishment and extended use, it is
susceptible to scratches, blistering, and cracking over time. Gelcoat
distortion or cracking is unappealing, but rarely represents any structural
failure. Have your dealer inspect any damage to your gelcoat to determine the
nature of the failure. If it is only cosmetic, they can provide color matched
kits, instructions, and any chemicals you need for application or cleanup.
Structural damage should be repaired by your dealer or a qualified fiberglass
repair shop.
Gelcoat and the chemicals used for its application and cleanup are extremely
flammable and toxic. Follow all handling and mixing instructions, provide for
proper ventilation, and keep water containers nearby to submerse catalyzed
materials.
7.3 Bottom Paint If you intend to leave your boat in wet storage, or routinely
dock it for more than a few days, you should coat the hull beneath the water
line with anti-fouling paint. This will help prevent marine growth, such as
barnacles, which damage the gelcoat and affect performance. World Cat
recommends using an epoxy barrier coat prior to painting a new vessel. This
will help to prevent, but will not eliminate, gelcoat blistering on the hull,
which is not covered by the warranty. Your dealer can provide information on
bottom painting to protect against environmental toxins in your area. Anti-
fouling paints are made to dissolve over time, so inspect and clean the hull
bottom annually and recoat when necessary.
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2024 World Cat 235TE Owner’s Manual
7.4 Upholstery Basic Stains – Clean with a mild detergent and a soft to medium
brush, or an all-purpose cleaner and rinse well with fresh water after
cleaning. Mildew – Use a 4 to 1 mixture of water and ammonia, brushing the
stain vigorously to remove the bacteria responsible for the mildew. If the
stain remains, briefly apply bleach to the area and rinse with fresh water.
Tough Stains or Mildew – Use a mixture of 1 tablespoon of ammonia, 1/4 cup of
hydrogen peroxide, and 3/4 cup distilled water. Briefly, apply to the surface,
allowing the peroxide to bubble. Rinse with fresh water.
Do not mix ammonia and household bleach. Doing so will result in the formation of deadly chlorine gas. If it is necessary to use bleach, clean up any traces of ammonia and ventilate the work space for a minimum of 15 minutes prior to applying bleach.
7.5 Trim / Plexiglass / Polyethylene World Cat uses vinyl, plexiglass, and polyethylene material (StarboardTM) throughout the interior of our catamarans.
Use the following instructions to care for these items:
·
Use mild detergents to clean vinyl trim commonly used in cabins and helm. Routinely use a
commercially available surface protector to seal the vinyl.
·
StarboardTM can be cleaned using surface cleaners such as 409TM.
7.6 Stainless Steel / Aluminum Stainless steel and aluminum are used
throughout your vessel. World Cat uses only 316 marine grade stainless
hardware and anodized aluminum to provide you with years of service; however,
these metals can deteriorate and fail if improperly cared for. Upon returning,
clean all hardware using a mild detergent and rinse thoroughly with fresh
water. Avoid using abrasive cleaners or chlorine based products, as they will
remove the metal’s protective coating and lead to pitting or rust. Throughout
the year, coat the metal using a non-abrasive metal protector to help displace
moisture, remove contaminates, and shield the metal. World Cat recommends high
quality sealants such as Boeshield T-9TM developed by BoeingTM Aviation. If
you cannot find it locally call PMS Products Inc. at
800-962-1732.
7.7 Bilge Compartments Routinely check the condition of the bilge compartments
in your boat. This will help identify potential problems and eliminate odors
associated with stagnant water and the buildup of residue. Clean the
compartments using a freshwater rinse. This will also enable you to check the
function of your drain system and the operation of the bilge pumps.
7.8 Cockpit Drains All World Cats have four drains located in the cockpit, two
on both the starboard and port sides. These drains are designed to quickly
evacuate the cockpit should the boat become swamped. Flushing these drains
routinely will ensure the safety of your crew and vessel, as well as eliminate
the potential for odors associated with fish residue. These drains are
evacuated through the scuppers located on the hull side. Each scupper has a
rubber flap to prevent water from entering the boat. Check this material
occasionally to keep the scuppers free of debris and in good working
condition.
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2024 World Cat 235TE Owner’s Manual
7.9 Winterization Routine maintenance checks should be performed prior to each
trip in accordance with Chapter 1, but a broader assessment should be done
before winterizing your catamaran and prior to the first trip of the season.
If your local climate does not require winter storage, complete the following
steps at least annually to ensure the safe operation of your boat. · Do not
leave loose items or personal effects onboard during storage. Remove all trash
and debris prior
to cleaning the boat. · Before storage, clean the boat thoroughly, including
exterior surfaces, fish boxes, livewells, and thru
hull fittings. If possible, leave lids open slightly to allow fresh air
exchange. · Remove the garboard drains and store the boat with the bow up to
allow drainage. · Inspect all electrical connections and the operation of
pumps or other electrical devices. · Perform repairs if necessary. Coat
electrical panels with an anti-corrosive spray (available from your
dealer.) · Inspect the batteries and charge fully to prevent damage during
storage. · Disconnect the cables and apply a coat of grease to the terminals
to prohibit corrosion. · Inspect all plumbing components and connections to
prevent leaks. · Replace any damaged hoses. · Drain all lines and devices to
prevent damage from freezing. · Lubricate valves to maintain proper operation.
· Use the manufacturer’s recommendations for portable and marine heads. ·
Inspect fuel system components and replace fuel / water separators. You can
keep the system fueled
but do not overfill, and use a fuel additive to prevent condensation. ·
Lubricate hinges and coat all metal surfaces with a metal protecting compound.
Tighten down any
hardware if necessary. · Inspect caulking around hardware, windows, hatches,
etc., to prevent water damage. Normal use will
break down sealants and can lead to costly repairs if not maintained. · Remove
or cover all electrical devices to prevent damage from UV rays. The rays will
cloud electrical
displays and make them hard to read. · Remove cushions and store indoors to
prevent damage. · Winterize the engines and controls per manufacturer’s
recommendations and inspect all connections,
filters, and parts thoroughly. Replace parts as needed.
37
7.10 Maintenance Schedule
2024 World Cat 235TE Owner’s Manual
Maintenance
Each Use Weekly Monthly Quarterly Yearly As Needed
Clean hull below the waterline
X
X
Bottom paint the hull
X
X
Check / replace sacrificial anodes
X
Wash boat hardware and canvas
X
X
Wax exterior gelcoat
X
X
Clean & protect hardware
X
Clean exterior upholstery
X
X
Clean cabin & interior upholstery
X
Flush engines with fresh water
X
Spray metal components in bilges
X
Clean bilge
X
X
Check bilge for leaks
X
X
Inspect steering & controls
X
Inspect fuel systems for leaks
X
Replace fuel filters
X
X
Lubricate fuel fill o-rings
X
Inspect fire extinguisher
X
Test bilge pump auto switches
X
X
Check battery electrolyte & service
X
Check proper functioning of pumps
X
Replace pumps
X
X
Replace gaskets
X
Inspect & operate thru-hull valves
X
38
7.11 Maintenance Log Service Date Engine Hours Dealer
2024 World Cat 235TE Owner’s Manual Service / Repairs
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2024 World Cat 235TE Owner’s Manual
Chapter 8:
Hurricane Preparedness Customer Checklist
Equipment To Be Kept On Board:
Chafing gear Fenders Flashlight with spare batteries
Two sufficient anchors with 300′ or more oversized rode
Battery-operated radio
Check Monthly:
Exterior lights operable Auto bilge pump operating (check battery) Hatches are
watertight Power and electric gear operating
Engine battery charged Flashlight battery charged Radio batteries charged
To Do At A New Marina:
Learn marina approaches and basin. Learn the size and type of your mooring.
Ensure mooring and lines are sufficient for all likely wind direction and
velocity. Ensure mooring has enough weight and scope and is properly set.
Learn your moorage lease and rental agreement responsibilities. Learn
responsibilities for your boat’s safety when a hurricane is approaching.
Develop a plan for securing your vessel outside the marina if you plan to
evacuate. If evacuating, visit the site by boat and time the trip. Learn what
possible delays you may encounter when evacuating (drawbridges, boat traffic
,etc.). Photograph your boat and surroundings. Keep a list of all equipment on
board. Keep a list of all equipment that will be removed during storm
preparations. Keep a complete set of records for your boat at home. Give the
marina operator the name and number of your absentee skipper. Give the marina
operator a description of your boat, registration number and location.
Docked Boat Preparations:
Strip all removable items, including spare rigging. Clear self-bailing cockpit
drains. Close all thru-hull fittings. Set chafing gear where lines will rub
(chocks, cross lines, deck edge, dock edge etc.). Remove portable fuel and oil
storage containers. Remove ship papers. Shut off fuel tanks. Leave anchor
light on. Leave auto bilge pump on. Check openings to ensure boat is
watertight. Set and check storm anchors. Consider attaching 3 sets of bow and
stern spring lines. Consider attaching lines to cleats at a 45 degree angle.
Consider tying your boat between two piers or along a pier and anchored off
one side.
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2024 World Cat 235TE Owner’s Manual
Moored Boat Preparations
Make Plans To Have Someone Pick You Up From Your Boat Before The Storm Arrives
Strip all removable items, including spare rigging. Clear self-bailing cockpit
drains. Close all through hull fittings. Remove portable fuel and oil storage
containers. Remove ship papers. Shut off fuel tanks. Leave anchor light on.
Leave auto bilge pump on. Check openings to ensure boat is watertight. Use
storm pennants to increase scope. Attach chains directly to pennants instead
of swivels. Add an emergency catenary weight at the vessel end of the chain.
Use double or triple chafe protection. Use chafing gear over entire length of
pennants. Use two pennants. If no permanent mooring is available, use two
storm anchors at 45-degree angles.
Trailerable Boat Preparations Store in a garage:
Strip all removable items, including spare rigging. Clear self-bailing cockpit
drains. Close all through-hull fittings. Remove portable fuel and oil storage
containers. Remove ship papers. Shut off fuel tanks. Leave auto bilge pump on.
Check openings to ensure boat is watertight.
If no garage is available:
Secure trailer to a sturdy object. Let half the air out of the trailer tires.
Put wood blocks between the frame and axle. Take out the drain plugs. Cover
with tarp. Use tie-downs.
41
Anchored Boat Preparations
Make Plans To Have Someone Pick You Up From Your Boat Before The Storm Arrives
Strip all removable items, including spare rigging. Clear self-bailing cockpit
drains. Close all through-hull fittings. Remove portable fuel and oil storage
containers. Remove ship papers. Shut off fuel tanks. Leave auto bilge pump on.
Check openings to ensure boat is watertight. Use 3 or 4 substantial anchors
and good tie rope. Tie your boat high on the mainland to a substantial tree or
similar structure. Do not tie parallel to the bank. Keep a navigable passage
at your stern to allow other boats passage. Use enough line to allow for storm
surge. Leave enough room between your boat and others to allow for swing. Take
valuables off.
42
2023 MODEL YEAR LIMITED WARRANTY
Congratulations on the purchase of your World Cat product. We want you to have
years of pleasure and fun aboard your new World Cat boat. This document is
your Limited Warranty. It describes the terms and conditions of the warranty
agreement between us. It applies to all World Cat Products sold under the
World Cat or brands manufactured beginning with the 2023 Model Year. Your
Model Year is identified by the Hull Identification Number (“HIN”), which is
unique to every boat and is located on the stern.
It is important to understand what a limited warranty does. It is an agreement
between you and World Cat that your vessel will be free from substantial
defects in material and workmanship for a specified length of time. However,
if a defect does occur, you and World Cat agree that you will allow World Cat
to repair it or, at our discretion, replace it as set forth herein. All
products need repairs and maintenance from time to time, especially boats.
Boats have a rough life in that they often go long periods between use, and
when they are used, boats must perform in a difficult environment. Because of
this, you should understand what your limited warranty does and does not cover
and the terms and conditions that apply to it. Please note that there are
disclaimers and limitations on page two of this Limited Warranty.
I. LIMITED WARRANTY 1. Ten Year Limited Hull Warranty. World Cat warrants that
it will repair, or at its sole and exclusive discretion, replace any
substantial defect in material or workmanship in the hull (defined as the one-
piece fiberglass molded part that acts as the vessel’s running surfaces) for
the first ten (10) years following the date of purchase by the original retail
owner. In the event that World Cat determines that your hull must be replaced,
you agree to give us back the original hull and we will put a new hull on your
boat. The replacement hull will be an upgraded model if the original model is
no longer offered. Transfer of all accessories, including engines and
electronics, will be at owner’s expense. 2. One Year Limited Material And
Workmanship Warranty. World Cat warrants that it will repair or, at its sole
and exclusive discretion, replace any substantial defect in material or
workmanship in any other parts or components of the boat that do not carry
their own, separate written warranty, for a period of one (1) year following
the date of purchase by the original retail owner. Under no circumstances will
World Cat warrant the engine, trailer or electronics.
II. WARRANTY LIMITATIONS This Limited Warranty does NOT cover the following:
- Defects and/or damage arising out of engines transmissions, running gear and outdrives, metal plating or finishes, windshield breakage, and leakage due to seal and/or caulk shrinkage and/or normal wear and tear; 2. Defects and/or damage to gel coat or painted surfaces including, but not limited to, discoloration, fading, chalking, and/or osmotic blistering; 3. Defects and/or damages related to accessories, alterations, modifications or installations which were not part of the boat when shipped from the World Cat factory, and/or not authorized in writing by World Cat; 4. Damage and/or defects related to misuse, such as groundings and impacts with docks, pilings, navigation buoys, etc.; accidents; reckless, unsafe or improper use relative to existing sea conditions; lack of recommended maintenance, or improper trailering, blocking or lifting; and/or repairs by the owner or other persons without prior, written authorization from World Cat; 5. Use of the boat for competition, racing, or used for rental, business or commercial purposes without the prior written authorization of World Cat. Rental, racing, business or commercial use without prior, written authorization voids this warranty; 6. Defects and/or damage related to operation of the boat in violation of any Coast Guard regulations or other governmental laws, rules, or regulations;
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2023 MODEL YEAR
LIMITED WARRANTY
7. Mildew, water damage, dry rot, staining or water absorption on interior
materials and/or surfaces including but not limited to upholstery, cushions,
cabinets or floor coverings, as a result of sustained exposure to humid
conditions.
8. Galvanization and/or electrolysis or and other damage caused or
contributed to by stray electrical current. 9. Defects, injury, costs or
damages arising out the use of engines with a rated horsepower exceeding the
maximum rated horsepower for each model as defined by World Cat Boats or as
reflected on the capacity label.
III. CUSTOMER OBLIGATIONS 1. You must sign and submit to World Cat the
“LIMITED WARRANTY REGISTRATION FORM” within thirty (30) days of the date of
delivery. Your dealer can do this for you, but it is up to you to request them
to do so. THE REGISTRATION FORM IS NOT A WARRANTY AND MAY NOT BE USED TO
MODIFY OR CONFLICT WITH ANY TERMS OF THIS LIMITED WARRANTY; 2. In the event
you discover a defect, you must first notify the dealer from whom the boat was
purchased within a reasonable period of time (not to exceed thirty (30) days)
after you know or should know the defect exists; 3. World Cat will not be
responsible for damage or to continue to repair or replace your boat or any
part of it if your continued use prior to repair causes additional damage; 4.
If you believe a claim has been denied in error or the dealer has performed
the warranty repairs in an unsatisfactory manner, the owner must notify the
World Cat Customer Service Department in writing within thirty (30) days of
the repair attempt at the address listed below under “Notice.” World Cat will
then review your claim and take appropriate follow-up action. 5. You should
keep records of all maintenance services. This record of proper maintenance
may be required to determine warranty coverage on certain repairs and should
be transferred to each subsequent owner. Please refer to the Owner’s Manual
that came with your boat for the proper maintenance procedures. 6. In the
event a repair must be made at a factory authorized repair center or at the
World Cat factory, transportation to and from the repair center shall be made
at the Customer’s expense and not at the expense of World Cat or its
authorized dealer.
IV. TRANSFERABILITY You can transfer the unexpired term of this limited
warranty once to a new owner, provided that the transfer occurs during the
first (5) five years after the date of purchase. A copy of the bill of sale
from the original owner is required, as well as completion of the transfer
form. The new owner must register the transfer of limited warranty within 30
days of purchase, by sending a written request to the address listed in the
Notice section below along with a registration fee of $395. World Cat reserves
the right to reject any warranty transfer request for a boat that has been
damaged, neglected or otherwise previously excluded from warranty coverage.
V. DISPUTE & RESOLUTION Mandatory Mediation before Suit In the unlikely event
we cannot agree on a resolution of any issue regarding your boat and/or the
terms of this agreement, or in fact of any issue arising between you and World
Cat and/or a World Cat dealer, you and World Cat agree to submit the dispute
to mediation. Mediation is a settlement conference before a trained mediator
that you and a World Cat representative with authority to resolve our
differences are required to attend. We will pay the costs of mediation, but
World Cat will not be responsible for travel expenses, other costs or attorney
fees. You and World Cat will select a mutually agreeable mediator together. If
we cannot agree, then any judge with potential jurisdiction over the case
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2023 MODEL YEAR
LIMITED WARRANTY
will select the mediator. The mediation will be at a mutually agreeable
location but it will also be within 100 miles of the place of purchase unless
otherwise agreed. You agree that no lawsuit or arbitration or administrative
action of any kind for any type of damage or remedy may be requested or filed
until this mediation is completed. The mediation shall be completed within six
months of the first demand by you or World Cat to mediate unless otherwise
agreed.
VI. DISCLAIMER OF IMPLIED WARRANTIES This is a limited warranty. World Cat
makes no warranty, other than as contained herein and no decals, promotional
literature, brochures, website materials and/or pre-delivery service
inspection records/forms or brochures shall be construed as any additional or
separate warranty. To the extent allowed by law, all warranties of
merchantability, workmanship, seaworthiness or fitness for a particular
purpose are disclaimed and excluded.
VII. LIMITATION OF REMEDY AND EXCLUSION OF CERTAIN DAMAGES All incidental
and/or consequential damages are excluded from this limited warranty. You and
World Cat agree that your sole and exclusive remedy under this limited
warranty (and any implied or statutory warranty) is the repair or replacement
of the vessel or defective component as set forth above. No other legal or
equitable remedies shall be available to you in return for the benefits of
this limitedwarranty.
VIII. PERFECT TENDER A “perfect tender” means that we have a right to replace
your boat if, in our discretion, the claimed defect requires replacement and
we agree to do so immediately. For these purposes, “immediately” means within
ninety (90) days from the date you first notify us that you believe that we
have failed to honor this limited (or any other) warranty and/ or otherwise
failed to properly remedy a substantial defect. In the event you notify us in
writing, per this agreement, of a failure on our part and we agree to replace
your boat with a new boat as described in your original purchase agreement,
then in the event you reject the offer of a new boat and file a lawsuit or
other legal claim, you agree that in return, World Cat will be not responsible
for your attorney fees and court costs. If you have financed the boat, you
must either pay off the amount you owe before we deliver the new boat or we
will assist you to substitute the new boat as collateral. We are not
responsible for paying off your present boat.
IX. OTHER TERMS AND CONDITIONS This limited warranty gives you specific legal
rights, and you may also have other rights, which may vary from state to
state. Some states and/or federal laws do not allow limitations to implied
warranties or as to remedies or certain damages, so the above disclaimers
and/or limitations may not apply to you.
World Cat will discharge its obligations under this warranty as quickly as
possible, but we cannot guarantee any specific completion date. This is due to
the potential complexity of the repair or the availability of parts from
sources over which World Cat has limited control. You agree that the time for
repairs does not include time spent waiting for parts or the time your boat
may end up stored at our factory or at a dealer for your convenience or due to
scheduling. World Cat reserves the right to change or improve the design of
its boats, without obligation to modify any boat previously manufactured.
World Cat shall in no way be responsible for any repairs not PRE-AUTHORIZED by
a World Cat Customer Service Manager or repairs performed by a repair shop not
PRE-AUTHORIZED by a World Cat Customer Service Manager. “PRE-AUTHORIZED” means
that we have prior approval in how the repairs are performed before they are
performed.
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2023 MODEL YEAR LIMITED WARRANTY
X. NO WAIVER OF THESE TERMS The terms, conditions, limitations and disclaimers
contained herein cannot be waived except by a management level employee of
World Cat. Any waiver we give shall be in writing. Neither the dealer, nor any
service, sales and/ or warranty representative of World Cat are authorized to
waive and/or modify these conditions, limitations and/or disclaimers.
XI. NOTICE All communications and notices from you and/or a new owner
requesting a transfer of this limited warranty should be sent to: World Cat
Customer Service, 1090 West Saint James Street, Tarboro, NC 27886 or faxed to
919-882-8035. You can also email us at:
service@worldcat.com, but you must request an acknowledgment that our Customer
Service Department actually received it.
ACKNOWLEDGMENT OF LIMITED WARRANTY By signing below, you agree that you have
read this limited warranty in its entirety and understands its terms and
conditions. You acknowledge that you have received a copy of this limited
warranty at or before the time of the sale.
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10.1 Thru-Hull
Chapter 10: 235TE Diagrams
A
Deck Bow Drain
B
Aft Storage Drain
D
Bilge Discharge
E
Fishbox Discharge
C, F
Deck Drain
G
Water Tank Vent
Starboard Side
Port Side
47
10.2 Plumbing Systems Bilge Pumps – Located in each sponson, under the motorwell access hatch (see Figure 10.2.1), the bilge pump (see section 6.10.4 for more information on bilge pumps) is used to evacuate water from the hull. See figure 10.2.2 for bilge pump hose routing.
-
BILGE PUMP 2) TO THRU-HULL DISCHARGE
-
FLOAT SWITCH
48
Aft Storage Drain – The aft storage plumbing system is accessed through the
tilt out storage Bins. (see Figure 10.2.3) A removable door has been installed
for ease of access. See Figure 10.2.4 for description on how these hoses are
routed.
49
Fishbox Drains – The in-floor fishboxes on your World Cat are equipped with dedicated diaphragm pumps to efficiently pump liquids and small solids overboard. The pump and hoses are accessed through the mechanical room lids. (see Figure 10.2.5). The pumps are activated by a switch on the dash (see Figure 10.2.6). See Figure 10.2.7 for hose routing.
- Diaphragm Pump 2) Fishbox Drain 3) Hose to Pump 4) Hose Overboard 50
Bow Drains The bow draining system is designed to ensure all water is properly expelled from the bow storage tub and bow rain gutters. These hoses can be accessed through the anchor locker lids and through the bow storage lids (see Figure 10.2.8). See Figure 10.2.9 for hose routing.
- Anchor Locker Drain 2) Deck Bow Storage Drain 3) Center Storage Tub Drain
- Drain Overboard
51
Deck Drains Deck Drains are designed to efficiently expel any water in the
cockpit or deck sole. These drains are located in the aft cockpit of the
vessel (see Figure 10.2.10) and drain directly overboard. See Figure 10.2.11
for hose routing.
52
Livewell System The livewell system on your World Cat has been designed to maximize capacity while ensuring proper flow and geometry to keep baits alive longer. Access to the plumbing is gained through the aft deck hatch (see Figure 10.2.12). See Figure 10.2.13 for hose routing.
-
Livewell Overflow
-
Livewell Drain
-
Livewell Fill
53
Fuel System Given the shape of a catamaran hull, one fuel tank is located in
each sponson. To access the plumbing for the fuel tanks, use the fuel access
pie plate or the fuel tank deck hatches (see figure 10.2.14). See Figure
10.2.15 for hose routing.
Note: Access is identical on each side for respective fuel tanks.
- Fuel Tank Vent 2) Fuel Fill 3) Fuel Fill Hose 4) To Engine Hose
Note: Access is identical on each side for respective fuel tanks.
54
Freshwater System – A freshwater system has been provided on your World Cat. There is a freshwater shower and a hose hookup in the aft section of the vessel (see Figure 10.2.16). To fill your freshwater system, there is a deck mounted fill (see Figure 10.2.17). For hose routing see Figure 10.2.18
-
Hose Hookup Freshwater
-
Fresh Water Shower
55
- Fresh Water Fill 2) Fresh Water Vent
Outrigger Locations 235TE
56
57
235TE Battery Cable Diagram 58
TRAILER DIMENSIONS
59
Chapter 12:
Reference Material
Yamaha Technical Support: 800-889-2624
https://yamahaoutboards.com
Mercury Technical Support: 920-929-5040
https://www.mercurymarine.com/
Garmin Technical Support: U.S.
913-397-0872 |
1-800-800-1020 Canada
1-866-429-9296
https://support.garmin.com
235TE System Locations
System Raw Water System
Freshwater System Livewell System Bilge Pumps
Porta Potti (option)
Location of pump
Starboard aft motorwell compartment
Steps for use
1. Verify the seacock is open, located in the port aft bilge area. 2. Attach
hose to the Raw water fitting located on the aft port wall. 3. Press switch on
the dash labeled Raw water pump. 4. Control the flow of water, by the hose
nozzle.
Port Mechanical Room 1.Verify fresh water tank is full
2.Connect hose if desired
3.Turn fresh water pump on at dash switch panel
4.Control the flow of water, by the hose nozzle
Starboard aft
1. Verify the seacock is open in the port aft bilge area.
motorwell
2. Use the supplied drain plug to plug the drain in the livewell.
compartment
3. Press the live well switch located on the dash.
4. Turn the regulator, to fill and flow the desired speed
Port and Starboard 1. With the batteries on the “Bilge pump” switch at the dash will
Aft Bilge Areas
power the pumps.
2. With the batteries off there is a float switch located next to
the bilge pumps in the port/ Stbd bilge areas that will power the
pumps while away from the boat.
In the Console
1. You will need to use a pump out system that can be found at
most marinas/ Gas docks.
2. Open the waste fitting on the side of console and attach the
hose from the Pump out system and the system will do the rest
until the tank is cleared.
60
Replacement Parts
Brand: Shurflo Model: WC Part #: Application: Shurflo 1100 Bait Sentry w/
Deutsch plug
Brand: Shurflo Model: 4248153-J09 WC Part #: 20740303000 Application: Shurflo
Pro Blaster Water Pump w/ Deutsch Plug
Brand: Xylem (previously ITT) Model: 27DA-JNAAA WC Part #: 20740347000
Application: BILGE, Pump, Standard, 1100 GPH
Brand: Attwood Corporation Model: 5550-24S1 WC Part #: 20200389000
Application: Attwood LED Mast Light (24″) – S/S Base
Brand: Blue Sea Systems Model: 6011B WC Part #: 20173422 Application: m-Series
Battery Switch, Dual Circuit Plus
235TE Parts Manual
61
Notes
2024 World Cat 235TE Owner’s Manual
Notes
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References
Read User Manual Online (PDF format)
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