scheppach HMS850 Planer Thicknesser Instruction Manual
- June 4, 2024
- Scheppach
Table of Contents
HMS850 Planer Thicknesser
Instruction Manual
HMS850
Art.Nr. 5902205901
AusgabeNr. 5902205850
Rev.Nr. 25/04/2017
HMS850 Planer Thicknesser
Planer/Thicknesser
Translation from the original instruction manual
Manufacturer:
scheppach Fabrikation von Holzvbearbeitungsmaschinen GmbH Günzburger Straße 69
D-89335 Ichenhausen
Dear customer,
we wish you a pleasant and successful working experience with your new
scheppach machine. Note According to the applicable product liability law the
manufacturer of this device is not liable for damages that arise on or in
connection with this device in the case of:
- improper handling,
- noncompliance with the instructions for use,
- repairs by a third party, nonauthorized skilled workers,
- installation and replacement of nonoriginal spare parts,
- improper use,
- failures of the electrical system due to non-compliance with the electrical specifications and the VDE 0100, DIN 57113 / VDE 0113 regulations
Recommendations:
Read the entire text of the operating instructions prior to the assembly and
operation of the device. These operating instructions are intended to make it
easier for you to get familiar with your device and utilize its intended
possibilities of use.
The operating instructions contain important notes on how to work safely,
properly, and economically with your machine and how to avoid dangers, save
repair costs, reduce downtime, and increase the reliability and working life
of the machine. In addition to the safety regulations contained herein, you
must in any case comply with the applicable regulations of your country with
respect to the operation of the machine.
Put the operating instructions in a clear plastic folder to protect them from
dirt and humidity, and store them near the machine. The instructions must be
read and carefully observed by each operator prior to starting the work. Only
persons who have been trained in the use of the machine and have been informed
on the related dangers and risks are allowed to use the machine.
The required minimum age must be met. In addition to the safety notes
contained in the present operating instructions and the special regulations of
your country, the generally recognized technical rules for the operation of
woodworking machines must be observed.
HMS850
Extent of delivery
- Planer/Thicknesser HMS850
- Ripping fence
- Assembling tools
- Cutter block guard
- Combined suction hood
- Operating instructions
Technical data
Number of knives| 2 pieces
Cutter block rpm| 8000 1/min
Dimensions| 815 x 450 x 425 mm
Weight| 23 kg
Technical data – Surfacing
Max planing width| 204 mm
Max chip removal| 2 mm
Ripping fence l x h| 500 x 90 mm
Ripping fence tilting angle| 90°–45°
Surfacing table size| 737 x 210 mm
Technical data – Thicknessing
Max planing width| 204 mm
Max planing thickness| 120 mm
Max chip removal| 2 mm
Thickness table size| 250 x 204 mm
Drive
Motor V/Hz| 230V / 50 Hz
Consumption power
P1| 1250 W
Noise parameters acc. to EN ISO 3744
The indicated rates are emission rates and do not correspond with safe working
rates. Although there is a correlation between emission and immission levels,
it is not sure whether reliable precautions are necessary or not.
The following factors can influence the present immission level at the working
place:
Time of impact, property of working room, other noise sources (for instance,
number of machines and other neighboring activities.
The reliable working place rates can also vary from one country to another.
Yet this information should enable the user to perform a better evaluation of
the dangers and risks,
Acoustic power level in dB Idling
LWA = 93 dB(A) with thickness Idling
LWA =92 dB(A) with surfacing Finishing
LWA = 98 dB(A) with thickness Finishing
LWA = 99 dB(A) with surfacing
Acoustic pressure level at working place in dB Idling
LWA = 78 dB(A) with thickness Idling
LWA = 82 dB(A) with surfacing Finishing
LWA = 83 dB(A) with thickness Finishing
LWA = 91 dB(A) with surfacing A measuring uncertainty coefficient (K = 3 dB)
applies to the values listed above.
Dust emission parameters
The dust emission parameters measured according to the principles for
measuring dust emissions (concentration parameters) for woodworking machines
specified by the German wood professional committee are below 2 mg/m³. Dust
emissions can therefore be continuously kept within the range allowed under
currently valid German regulations by connecting the machine to a vacuum
exhaust system with an airflow speed of at least 20 m/s. Depending on the
particular type of workpiece, the stress values of the manufacturer must be
observed.
General notes
- When you unpack the device, check all parts for possible transport damages. In case of complaints, the supplier is to be informed immediately. Complaints received at a later date will not be acknowledged.
- Check the delivery for completeness.
- Read the operating instructions to make yourself familiar with the device prior to using it.
- Only use original scheppach parts for accessories as well as for wearing and spare parts. Spare parts are available from your specialized dealer.
- Specify our part numbers as well as the type and year of construction of the device in your orders. In this manual, the instructions concerning your safety have
been marked with this sign:
General safety rules
Attention! The following basic safety measures must be observed when using
electric tools for protection against electric shock, and the risk of injury
and fire. Read all these notices before using the electric tool and keep the
safety instructions for later reference.
Safe work
-
Keep the work area orderly
– Disorder in the work area can lead to accidents. -
Take environmental influences into account
– Do not expose electric tools to rain.
– Do not use electric tools in a damp or wet environment.
– Make sure that the work area is well-illuminated.
– Do not use electric tools where there is a risk of fire or explosion. -
Protect yourself from electric shock
– Avoid physical contact with earthed parts (e.g. pipes, radiators, electric ranges, cooling units). -
Keep children away
– Do not allow other persons to touch the equipment or cable, keep them away from your work area. -
Securely store unused electric tools
– Unused electric tools should be stored in a dry, elevated or closed location out of the reach of children. -
Do not overload your electrical tool
– They work better and more safely in the specified output range. -
Use the correct electric tool
– Do not use low-output electric tools for heavy work.
– Do not use the electric tool for purposes for which it is not intended. For example, do not use handheld circular saws for the cutting of branches or logs.
– Do not use the electric tool to cut firewood. -
Wear suitable clothing
– Do not wear wide clothing or jewelry, which can become entangled in moving parts.
– When working outdoors, anti-slip footwear is recommended.
– Tie long hair back in a hair net. -
Use protective equipment
– Wear protective goggles.
– Wear a mask when carrying out dust-creating work. -
Connect the dust extraction device if you will be processing wood, materials similar to wood, or plastics.
– If connections for dust extraction and a collecting device are present, make sure that they are connected and used properly.
– When processing wood, materials similar to wood, and plastics. operation in enclosed spaces is only permitted with the use of a suitable extraction system. -
Secure the workpiece
– Use the clamping devices or a vice to hold the workpiece in place. In this manner, it is held more securely than with your hand.
– Additional support is necessary for long workpieces (table, trestle, etc.) in order to prevent the machine from tipping over.
– Always press the workpiece firmly against the working plate and stop in order to prevent bouncing and twisting of the workpiece. -
Avoid abnormal posture
– Make sure that you have secure footing and always maintain your balance.
– Avoid awkward hand positions in which a sudden slip could cause one or both hands to come into contact with the saw blade. -
Take care of your tools
– Keep cutting tools sharp and clean in order to be able to work better and more safely.
– Follow the instructions for lubrication and for tool replacement.
– Check the connection cable of the electric tool regularly and have it replaced by a recognized specialist when damaged.
– Check extension cables regularly and replace them when damaged.
– Keep the handle dry, clean, and free of oil and grease. -
Pull the plug out of the outlet
– Never remove loose splinters, chips or jammed wood pieces from the running saw blade.
– During non-use of the electric tool or prior to maintenance and when replacing tools such as saw blades, bits, and milling heads.
– When the saw blade is blocked due to abnormal feed force during cutting, turn the machine off and disconnect it from the power supply. Remove the workpiece and ensure that the saw blade runs free. Turn the machine on and start a new cutting operation with reduced feed force. -
Do not leave a tool key inserted
– Before switching on, make sure that keys and adjusting tools are removed. -
Avoid inadvertent starting
– Make sure that the switch is switched off when plugging the plug into an outlet. -
Use extension cables for outdoors
– Only use approved and appropriately identified extension cables for use outdoors.
– Only use cable reels in the unrolled state. -
Remain attentive
– Pay attention to what you are doing. Remain sensible when working. Do not use the electric tool when you are distracted. -
Check the electric tool for potential damage
– Protective devices and other parts must be carefully inspected to ensure that they are fault-free and function as intended prior to continued use of the electric tool.
– Check whether the moving parts function faultlessly and do not jam or whether parts are damaged. All parts must be correctly mounted and all conditions must be fulfilled to ensure the fault-free operation of the electric tool.
– Damaged protective devices and parts must be properly repaired or replaced by a recognized workshop, insofar as nothing different is specified in the operating manual.
– Damaged switches must be replaced at a customer service workshop.
– Do not use any faulty or damaged connection cables.
– Do not use any electric tool on which the switch cannot be switched on and off. -
ATTENTION! – Exercise elevated caution for double miter cuts.
-
ATTENTION! – The use of other insertion tools and other accessories can entail a risk of injury.
-
Have your electric tool repaired by a qualified electrician
– This electric tool conforms to the applicable safety regulations. Repairs may only be performed by an electrician using original spare parts. Otherwise, accidents can occur. -
Do not use the cable for purposes for which it is not intended
– Do not use the cable to pull the plug out of the outlet. Protect the cable from heat, oil, and sharp edges.
It is imperative that the following situations are avoided at all times:
- When the cutter block is blocked due to abnormal feed force during cutting, turn the machine off and disconnect it from the power supply. Remove the workpiece and ensure that the cutter block runs free. Turn the machine on and start a new cutting operation with reduced feed force.
- Check the machine and carry out the required maintenance work on it each time before you start it up. In particular, inspect all the anti-kick claws that they are free to move and return to their initial position after lifting.
- Damaged or soiled workpieces may cause a risk of danger. Never use metal parts in the machine or any materials which can fracture or shatter. Risk of injury!
- Use a push stick to plane any short workpieces.
- If a push stick is not used there may be a risk of serious danger. The push stick should always be kept at the point provided on the left-hand side of the machine when not used.
- It is imperative that the following situations are avoided at all times: Premature interruption of the cutting operation (planning cuts that do not complete the entire length of the workpiece; planning badly bowed wood where there is inadequate contact on the infeed table).
Never cut recesses, tenons, or molds.
Intended Use
The machine meets the requirements of the valid EC machine directive.
- Before starting to work, all guards and safety devices must be fitted to the machine.
- The machine has been designed to be operated by one person. The operator is responsible opposite third parties for all dangers emanating from the machine in the working area.
- Observe all safety instructions and warnings attached to the machine.
- See to it that safety instructions and warnings attached to the machine are always complete and perfectly legible.
- The planer/thicknesser with its tools and accessories offered has exclusively been designed for the treatment of wood.
- When working with standard equipment, the workpieces must not exceed the table size. Passage width 254 mm, passage height 120 mm.
- Larger workpieces that could tilt from the tabletop require the use of a table-length extension or a roller stand (optional equipment).
- When used in enclosed rooms, the machine must be connected to a dust extractor unit to remove wood chips and sawdust. The airflow rate at the suction connector must be 20 m/s.
- For work in commercial spaces, a dust extractor unit must be used that meets commercial requirements.
- Never switch off or remove dust extractor units with the main machine running.
- The machine must only be used in technically perfect condition in accordance with its designated use and the instructions set out in the operating manual. Any functional disorders, especially those affecting the safety of the machine, should therefore be rectified immediately.
- The safety, working, and maintenance instructions of the manufacturer, as well as the dimensions stated in the chapter Technical Data, must be observed.
- Relevant accident prevention regulations and other, generally recognized safety-technical rules must also be adhered to.
- The machine may only be used, maintained, and operated by persons familiar with it and instructed in its operation and procedures. Arbitrary alterations to the machine release the manufacturer from all responsibility for any resulting damage.
- The machine may only be used with the original accessories and original tools of the manufacturer.
- Attention: The use of other tools or accessories than stated in the operating instructions, can hold the risk of injuries.
- Any other use exceeds authorization. The manufacturer is not responsible for any damages resulting from unauthorized use; risk is the sole responsibility of the operator.
Remaining hazards
The machine has been built using modern technology in accordance with recognized safety rules. Some remaining hazards, however, may still exist.
- The rotating planing spindle can cause injuries to fingers and hands if the workpiece is incorrectly fed.
- Thrown workpieces can lead to injury if the workpiece is not properly secured or fed, such as working without a limit stop.
- Wood chips and sawdust can be health hazards. Be sure to wear personal protective gear such as safety goggles and a dust mask. Use a vacuum exhaust system.
- Injuries through defective planer/thicknesser blades. Check the blades regularly for their perfect condition.
- Risk of injuries to fingers and hands when changing the planer/thicknesser blades. Wear suitable gloves.
- Risk of injuries through the starting planer/ thicknesser blades when switching on the machine.
- Injuries caused by electricity through the use of damaged extension cables.
- Health hazards through the running tool with long hair and lose clothes. Wear personal protective gear like a hairnet and close-fitting clothes.
- Even when all safety measures are taken, some remaining hazards which are not yet evident may still exist.
- The process chose wood only, without imperfections such as Knots, transverse cracks, surface cracks, or foreign objects (nails, screws, metal parts). Flawed wood creates a risk during work.
- Remaining hazards can be minimized by following the instructions in “Safety Precautions”, “Proper Use”, and in the entire operating instructions.
- Drawing-in/trapping hazard by the power feed mechanism.
- Squeezing hazard by workpiece power-outfeed.
Setting-Up
Prepare the location of the machine. Make sure there is sufficient space to
allow safe and trouble-free working. The machine has been designed to operate
in enclosed rooms. It must be set up in a stable way on level, of firm ground.
The machine can be fastened to a work bench (fixing material not included in
the supplied extent (Fig. 1).
Transport
For transport, the machine may only be lifted on the base.
Never lift it on the guards, the setting handles, or the planer/thicknesser
table.
Before transporting, pull the power supply plug.
During transport, the cutter block guard must be set in the lowest position.
Unpacking the machine
Check the contents of any possible transport damage.
In case of damage, inform immediately the forwarding agent. Check the contents
for completeness. Inform immediately the dealer in case of any missing parts.
The complete machine is shipped in one single carton box. Any additional parts
that have to be attached to the machine, must be identified before starting
the assembly.
Fig. 2
- Planning and thicknessing machine
- Ripping fence
- Hexagon wrench 4 mm
- Handle
- Socket head cap screw 5 – 1.0 x 15
- Locking ring 5 mm
- Washer 5 mm
- Suction connector
Assembly
Adjust the ripping fence, Fig. 3
-
Place the clamping screw A of the ripping fence into the slot of the side wall.
-
Lock by lateral shifting of the fence towards screw B.
-
Tighten clamping screw, Fig. 4.
-
Adjust the fence parallel with the surfacing tables and tighten screw B, Fig. 5.
-
For angle setting, release the star grip screw C.
-
A precise manual setting can be done on scale D.
Putting into operation
-
Dust extraction:
When used in enclosed rooms, the machine must be connected to a dust extractor unit. Connecting the dust extractor for surface planing:
Lift the arm G of the cutter block guard in order to free the mortises (Fig. 6). -
On both sides of the suction connector F, pull out the switching pins I (Fig. 7).
-
Set the thickness table to the lowest position and push the suction connector into the machine until both switching pins I can slide into the mortises H (Fig. 8).
Connecting the dust extractor for thickness (Fig. 9)
- Remove the ripping fence.
- Push the cutter block guard back and fix the suction connector.
- The suction connector is fitted in such a way that both switching pins are in line with the mortises. Then push the switching pins into the mortises. For an optimum
dust extraction, the airflow rate must be 20 m/s at a minimum.
Cutter block guard (Fig. 10.1/10.2)
Height adjustment is done with the star grip J screw fitted to the left side
of the machine. After releasing the star grip screw K, the cutter block guard
can be moved to the
side and the correct planing width set. Press the guard down again to fix it
in the right position, and tighten the handles.
Surfacing:
The amount of chip removal is set by means L of the scale M on the front side
of the tabletop M. The best surface is obtained at a planing depth between 0.5
and 1.5 mm.
Warning:
The part of the cutter block not used must by covered by the guard. The
working position is in front of the machine at the side of the infeed table.
Put the fingers of both hands on top of the workpiece. Do not hold the
workpiece edges. The workpieces to be planned must lie firmly on the table so
they can be guided safely. For short workpieces use a feed stick.
Thickness:
-
Following the scale and using the handle O on the spindle, set the thicknessing table to the desired height.
1rotation = 3 mm. -
Narrow wood is introduced in the center.
-
When thick, the table must be treated with oil at regular intervals. After a long period of use, or when planning humid wood, it can happen that the workpiece is not further pulled in.
Warning:
In case of a defect, switch off the machine at once. Do not remove any chips
or splinters from the tables while the machine is running. Work pieces below
250 mm may not be planed.
Changing the knives (Fig. 11)
- Put the main switch of the machine to OFF position.
- Pull the power supply plug from the socket.
- Block the cutter block guard in the lifted position.
- Release and remove the four knife clamping screws.
- Lift the knives and knife support from the cutter block.
- Remove the chips and any resin from the cutter block
- and knife support.
- Place new knives into the cutter block and fix them with the rectangle slots in both screw heads. (With these two screws, height adjustment of the knife is done.)
- Place the knife support onto the knife.
- Slightly tighten the four clamping bolts.
- Repeat these actions for the second knife.
- Then adjust the planer/thicknesser knives exactly with the output table. Use a ruler that you put onto the output table.
- With the two set screws, the knife can be adjusted for height.
- By turning the cutter block and using the ruler, you can see the height adjustment.
- The knife is exactly set when the ruler is moved by the knives not higher than 3 mm.
- After a successful knife setting, all clamping screws must be tightened (8.4 N/m).
Please mind:
- Sharp planer/thicknesser knives guarantee a clean planing surface and put less stress on the motor.
- After three grinding actions, a maximum material removal of 3 x 0.05 mm may not be exceeded.
- The planer/thicknesser blades used on this machine are not suitable for rebating and dovetailing.
- Finally, lower the cutter block guard again onto the table. Cover the cutter block and block it with the star grip screw.
Installation
-
Make sure there is sufficient space for handling the workpiece over the whole length without the operator (or another person) having to stand in line with the work
piece. -
Using bolts, washers, and hexagon nuts (not supplied with the machine), the planer/thicknesser can be bolted to a workbench.
-
The planing machine must be bolted onto a firm, level surface.
-
The machine may not tilt, and the table must be aligned.
Machine setting up and functions
The electric planer/thicknesser is transportable. It is powered by a single- phase motor and is double-insulated. It has been designed for planing wood, and it features a rational construction, easy operation, and high efficiency.
Maintenance
Always pull the power supply plug before doing any servicing work. Having
finished the work, put the cutter block guard in the operating position again.
Machine care
The planer/thicknesser requires little maintenance. The ball bearings are
permanently lubricated. After approx. ten operating hours, lubrication of the
following parts is recommended:
-
Bearing of the infeed and output roller
-
Bearing of pulley and sprocket
The threaded spindle for height adjustment of the thicknessing table may only be treated with a dry lubricant agent. The table surfaces as well as the infeed and output rollers must always be kept free from resin. -
Regularly clean infeed and output rollers.
-
In order to avoid overheating of the motor, regularly check the air openings for any dust sticking on.
-
After a longer period of use, it is recommended to have the machine checked by an authorized dealer service.
Tool care:
- Cutter blocks, clamping devices, knife supports and knives must be regularly cleaned from resin, as a clean tool improves the planing quality. To this purpose, clamping devices, knife supports, and knives can be put in a common resin remover for 24 hours.
- Resin from aluminum tools may only be removed with cleaning liquids not being aggressive to this type of metal.
Attention:
In case of a bad condition of the electrical system, the performance can drop
for a short period of time. Ask a specialist.
Electrical connection
The electric motor installed is completely wired and ready for operation. The
connection meets the requirements of the
German standards VDE and DIN. The connection to the electric power supply to
be affected by the customer as well as the extension cable must also meet
these requirements. Connection and repair work on the electrical installation
may be carried out by a qualified electrician only.
Important hints:
The electric motor has been designed for operating mode S6 / 40 %.
Defective electrical connection cables:
Electrical connection cables often suffer insulation damage. Possible causes
are:
- Pinch points when connection cables are run through window or door gaps.
- Kinks resulting from incorrect attachment or laying of the connection cable.
- Cuts resulting from running over the connecting cable.
- Insulation damage resulting from forcefully pulling out of the wall socket.
- Cracks through the aging of insulation.
Such defective electrical connection cables must not be used as the insulation
damage makes them extremely hazardous. Check electrical connection cables
regularly for damage. Make sure the cable is disconnected from the mains when
checking. Electrical connection cables must comply with the regulations VDE
and DIN. Only use cables marked „HO 7 RNF“. This is a binding regulation.
Single-phase motor, Fig. 12
- The voltage of the power supply must be 230 V / 50 Hz.
- Extension cables up to a length of 25 m must have a cross-section of 1.5 mm², and beyond 25 m at least 2.5 mm².
- The connection to the mains must be protected with a 16 A slow-acting fuse.
In the event of inquiries please specify the following data:
- Motor manufacturer
- Type of current of the motor
- Data recorded on the machine’s rating plate
- Data recorded on the switch’s rating plate
If the motor has to be returned, it must always be dispatched with the complete driving unit and switch.
Important spare parts
Part | Part number |
---|---|
Planer/Thicknesser knives, set =2pieces | 390 2202 701 |
Motor 230V | 390 2202 010 |
Switch 230V | 390 2202 011 |
Flat belt | 390 2202 012 |
Finding the causes of any troubles turned up and their remedy always demands
extra attention and caution. Before starting troubleshooting, always pull the
power supply plug.
In the following, some of the most frequent defects and their causes are
listed. In case of any further defects, please call your dealer.
Problem | Possible Cause | Remedy |
---|---|---|
The machine cannot be switched on. | No power supply. Carbon brush is worn. |
Check the power supply. Take the machine to your service point.
The machine switches automatically off during the idle run.| No mains supply.|
Check fuses. Due to the integrated low-voltage protection, the machine does
not restart automatically. Upon return of the voltage, the machine must be
switched on again.
The machine stops during planning.| Overload protection reacts due to blunt
knives, infeed too fast, or chip removal too thick.| Before work is continued,
replace knives or let cool down the motor.
Response of the overload protection.| Too much chip removal Too fast feed
Blunt knives| Before continuing work, replace the knives or wait for the motor
to cool down.
The planed surface is not smooth.| Infeed too fast. Blunt knives. Irregular
feed.| Reduce infeed speed. Replace knives. Apply constant pressure and reduce
feed.
When thickness, chip ejection is obstructed (without a dust extractor).| Chip
removal is too important. Blunt knives. Wood is too humid.| Reduce chip
removal. Replace knives.
When surface planing, chip ejection is obstructed (without dust extractor)|
Chip removal is too important. Infeed too fast. Blunt knives. Wood is too
humid.| Reduce chip removal. Replace knives.
With surface planing and thicknessing, chip ejection is obstructed (with a
dust extractor).| Suction performance is too weak.| Use a dust extractor unit
having an air-flow rate at the suction connection of at least 20 m/s.
Rpm drops during planning.| Chip removal is too important.| Reduce chip
removal.
Hereby declares the following conformity under the EU Directive and standards
for the following article Only for EU countries.
Do not dispose of electric tools together with household waste material! In
observance of European directive 2012/19/EU on waste electrical and electronic
equipment and its implementation in accordance with national law, electric
tools that have reached the end of their life must be collected separately and
returned to an environmentally compatible recycling facility.
Apparent defects must be notified within 8 days from the receipt of the goods.
Otherwise, the buyerís rights of claim due to such defects are invalidated. We
guarantee our machines in case of proper treatment for the time of the
statutory warranty period from delivery in such a way that we replace any
machine part free of charge which provably becomes unusable due to faulty
material or defects of fabrication within such period of time. With respect to
parts not manufactured by us, we only warrant insofar as we are entitled to
warranty claims against the upstream suppliers. The costs for the installation
of the new parts shall be borne by the buyer. The cancellation of the sale or
the reduction of the purchase price as well as any other claims for damages
shall be excluded.
scheppach Fabrikation von
Holzbearbeitungsmaschinen GmbH
Günzburger Str. 69
D-89335 Ichenhausen
www.scheppach.com
References
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