CF Energy CFE-5100 Residential ESS Lithium-ion Battery User Manual
- May 15, 2024
- CF Energy
Table of Contents
Residential ESS Lithium-ion Battery CFE-5100
User Manual
CFE-5100 Residential ESS Lithium-ion Battery
About CFE RESS Li-ion
CFE-5100 can be installed in Parallel or Series, more attention should be paid
to the DIP and address selection following with user manual.
About this Manual
The Manual is intended for the CFE-5100 Residential ESS, the hybrid inverter
and any other equipment are notincluded.
2023 CFEnergy Co., Ltd. Allrights reserved
CFENERGY CO., LTD. mentioned later is abbreviated as CFE.
This document s provided “as-is.” Information in this document, including URL
and other Internet Web site references, may change without notice.
Safety Instructions
1.1Important Safety Instructions
“This manual contains important instructions for:
CFE-Residential ESSLithium-ion Battery product
“This manual must be followed when nstalling and using this product.
The product is designed and tested in accordance with intemnational safety
requirements IEC 62619/EC 62040/UL1S7, but as with allelectrical and
electronic equipment, certain precautions must be observed with regard to
product istaliation andlor operation.
To reduce the risk of personal injury and ensure safe installation and
manipulation of the product, it i required to carefully readand follow
allinstructions, cautions and warnings in this manual,
1.2Warningsiin this Document
A warming describes a possible hazard to equipment or personnel, which cals
attention to a procedure o practice. Improper enforcement or compliance with
warnings could result in damage or destruction of part or all of the equipment
andior other ‘equipment connected to the equipment or personal injury.
Symbol | Description |
---|
| Beware of risk of electric
shock
Heavy enough may cause severe injury
Keep the battery away fromopen flameor ignition sources
Keep the battery away fromchildren
Do not dispose of the product with household waste
Recycling
Read this manual before installation and operation
For safety reasons, installers are responsible for familiarizing themselves
with the contents of this manual and all warnings before performing
installation.
If the battery is not used for more than 6 months from the production date, it
shall be charged once. The failure caused by the overdue failure to perform
the standard operation is not within the scope of warranty.
1.3 Battery handling guide
Use the battery packonly as directed.
1.4 Response to emergency situations
The CFE-Residential ESS Lithium-ion Battery is designed with multiple safety
strategies to prevent hazards resulting from failures.
However, Cannot guarantee their absolute safety for uncertain situations.
1.4.1 Leaking batteries
If the battery pack leaks electrolyte, direct contact with the leaking liquid
or gas must be avoided. Contact with electrolyte may cause skin irritation and
chemical burns due to its corrosiveness. If one is exposed to the leaked
substance, the following actions should be taken:
Inhalation: Evacuate the contaminated area, and seekmedical attention
immediately.
Eyes contact: Rinse eyeswith flowing water for 15minutes, and seekmedical
attention immediately.
Skin contact:Wash the affected area thoroughly with soap andwater, and
seekmedical attention immediately.
Ingestion: Induce vomiting as soon as possible, and seekmedical attention
immediately.
1.4.2 Fire
In case of a fire, make sure that anABC or carbon dioxide extinguisher is
placed nearby and do not extinguish the fire by water.
WARNING
The battery packmay catch firewhen heated above 130°C.
If a fire breaks out where the battery is installed, please take the following
actions:
- Extinguish the fire before the battery catches fire.
- If the battery has caught fire, do not try to extinguish the fire, and evacuate people immediately.
Do not approach in case of any contact with poisonous gases once the battery
catches fire.
1.4.3Wet battery
If the battery is wet or submerged in water, do not try to access it. It’s
proper to contact customer careline or your distributor for technical
assistance.
1.4.4Damaged battery
If the battery is damaged, please contact customer careline or your
distributor for appropriate countermeasures as soon as possible, because
damaged batteries are dangerous and must be handled with extreme caution.
Damaged batteries are not suitable for use andmay pose a danger to people or
property. If the battery seems to be damaged, it also should be returned to
your distributor.
CAUTION
Given the high possibility of damaged batteries exporting electrolyte or
flammable gas, the correct action is to contact your distributor for advice
and information immediately. Such caseswill be addressed within 48h.
1.5 Installers
CFE-Residential ESS Lithium-ion Battery is suggested to be installed by
skilled workers or electricians. A skilled worker is defined as a personwho
has received professional training and qualified electrician or possesses all
of the following skills and experience:
- Knowledge of the functional principles and operation of on-grid energy storage systems.
- Knowledge of the dangers and risks associated with installing and using electrical devices and acceptable mitigation methods.
Knowledge of the installation of electrical devices.
Knowledge of adherence to this manual and all safety precautions and optimal
practices.
1.6Scrap battery
For scrap battery, please treat with local laws or regulations to recycle.
1.7Customer careline
The contact information for technical assistance is given as below. This phone
number is available 24/7 and we will register your problems and provide
reasonable solutions within 48h.
Customer careline | 8.64E+11 |
---|
Product Introduction
2.1Technicaldata
Model | CFE-5100 |
---|---|
Total Energy* | 5.1 kWh |
Usable Energy(DC) | 4.6 kWh |
Max. Discharge Power | 3.0 KW |
RatedCapacity | 100Ah |
Voltage | 48~56 Vd.c |
Nominal Voltage | 51.2 Vd.c |
Operating Condition | Indoor |
ChargeOperating Temperature | 0~45℃ |
DischargeOperating Temperature | -10~55℃ |
Dimensions (WDH) | 442500133mm |
Weight | 42±0.5 kg |
IP Rating | IP 20 |
Protective Class | I |
Parallel or Series Support | 8 Parallel or Series |
Relative Humidity (RH) | 0~95% (No condensed water) |
Cooling Typ | Ambient cooling |
CaseMaterial | Metal |
Color | Black |
Installation | Cabinet, Wall Mounting, Ground Installation |
Warranty | 10 Years |
Communication | CAN/RS485 |
ProtectionMode | Triple Hardware Protection |
Battery Protection | Over-Current/ Over-Voltage/ Short Circuit/ Under-Voltage/ |
Over Temperature
SafetyCertificate| CE &TUV (IEC 62619, IEC 62040) UL1973
TestingConditionsBased on Temperature 25℃at TheBeginning of Life.
Total Energy/Usable EnergyMeasuredUnder Specific Conditions From0.2CCC/CV
2.2 Indicator and ports
There are two LED indicators on the front of the battery to show its operating
status.
Table 2-1 Designations on the battery
Item | Designation | Definition |
---|---|---|
1 | Running | Battery normally working without fault |
2 | Fault | Battery is in awarning state, see troubleshooting in Chapter 8 |
2.3Communication interface plat
SW1 | DIP switch selection for CANor RS485 |
---|---|
SW2 | Resistance for communication and DIP switch for parallel/series |
connection
SW3| Switch for battery’s address selection
SW4& SW5| Communication for battery or master battery with inverter
Reset| Reset theWIFI configuration
2.4 How it works
Morning Optimized self-consumption will be achieved. ESS is used to store
excess energy produced by PV system.
Afternoon Extra energy will be fed into the grid when ESS is fully
charged and system has already reached its self-consumption requirement.
Evening ESS will power the AC load at sunset.
Night If the ESS capacity is insufficient to meet self consumption
requirement, electricitywill be obtained from the grid.
2.5 Feature
CFE-Residential ESS Lithium-ion Battery is characterized with:
Energy storageunit: This battery is suitable for PV solar systemcompatibility.
Battery management system (BMS): The battery’s built-in BMS monitor prevents
the battery from running outside its design limitations. See Troubleshooting
in Chapter 8.
Monitor: The battery’s BMS built-inWIFI module can help check the battery
running information in themobile phone.
Expandability: The battery capacity can be increased by adding another battery
of the same batch and specification.
3 Guidance for batteries during shipment
-
Cartons that have been crushed, punctured, or torn in such a way that contents are revealed shall be set aside in an isolated area and inspected by a skilled person. If the package is deemed to be not shippable, relevant contents shall be promptly collected and segregated. Meanwhile, it is required to contact the consignor or consignee.
-
The DC circuit of Residential ESS has been disconnected before outgoing.
-
A precautionary label must be affixed to the shipping carton to alert individuals that the battery within the package has
been disconnected; otherwise, the battery should not be transported. -
We have conducted comprehensive tests of our equipment distributed around the world to ensure safety for shipping transport. These products shall be handled with care and immediately inspected if visibly damaged. It needs to contact with customer careline in case of any visible damage to cartons to confirmwhether the battery could be used safely or not.
Installation Prerequisites
4.1 Installation location
Make sure that the installation locationmeets the following conditions:
- The building is designed to withstand earthquakes.
- Far away from the sea to avoid salt water and humidity.
- The floor is flat and level.
- No flammable or explosivematerials nearby.
- Optimal ambient temperature is between 15℃and 30°C.
- Temperature and humidity stay at a constant level.
- Minimal dust and dirt in the area.
- No corrosive gases present, including ammonia and acid vapor.
- The Residential ESS is rated at IP20, so the battery could be installed indoors.
- If the ambient temperature exceeds the operating range, battery will protect itself by shutting down. The optimal operating
- temperature of the battery is 15°C to 30°C. Frequent exposure to severe operating conditions would exacerbate the performance and lifetime of the battery.
4.2 Installation process
The battery should be installed according to the following flow chart. 4.3
Installationmaterials
Following installationmaterials should be prepared by installers.
Power cable
- Communication cable
- Earthwire
- Bipolar external isolators. When two or more battery systems are connected in parallel, each of them shall have a bipolar isolator.
NOTICE
Make sure that the cross-sectional area of charging cables is 25 to 35 mm2.
A breaker between battery and inverter is recommended to install, and its min.
current should be over 150A or comply with local regulations.
4.4 Tools
To install the battery pack, those following tools are probably required:In order to protect the safety
of operators and installers, it is necessary to select and employ suitable
tools andmeasuring instruments that are certified for precision and accuracy.
4.5 Safety instruments
When dealing with the battery, following safety gears should be equipped.
Installers must meet relevant requirements of IEC 60364 or domestic
legislations and other relevant international standards. 4.6Communication cable If needed, the
network cable should be made as shown in that diagram. But the network cable
between battery and inverter shouldbe produced following the definition of
inverter. If available, a LAN cable tester can be used to checkwhether the
cable is faulty.
4.7 Storage
If the battery is not to be installed immediately, it should be removed from
operation. It is secure and proper to be stored in an appropriate location, if
long period storage is needed. Instructions for storage are:
- Do not stackmore than 8 battery boxes.
- The temperature of battery stored is recommended in the range of 0°C to 45°C.
- Do not expose to water
The ESS box should be upright and not stacked upside downwhen being stored.
If the ESS needs to be stored over 3 months, the DC circuit of battery is
suggested to be disconnected. Otherwise, the battery would discharge at a
minimum rate and capacity degrades with storage time. Generally, the battery
self-consumption is less than 5w. And, if the battery is stored over 6months,
it is suggested to connect the batterywith inverter for system commissioning.
Battery Installation
5.1 Package items
These items are included in the package. 5.2 Checks before installation
Check the battery voltage.
WARNING
If this checking process is executed for any reason after the battery is
fully installed, make sure that the inverter is turned off or disconnected
frombattery while checking the battery.
Press and hold the panel button for about 4s, release it after the two LED
lights on, and then measure the voltage at the terminal interface with a
voltmeter. If the voltage is lower than 44 V, do not use the battery and
contact customer careline or your distributor.
5.3Installation of the battery
NOTICE
The symbol is located on the front of battery. For parallel or series
connection, the earth wire must be installed.
Apply silica gel or paint around the earth terminal after the earth cable is
connected.
5.3.1 Connect with 51.2Vdc Inverter
To prevent the battery frommoving, make sure the battery is properly
installed.
NOTICE
If the battery is installed above the floor or on a platform, make sure
that the wall or platform is capable of supporting the battery’s weight.
5.3.1.1Wall mounting
NOTICE
| 1.Use the positioning cardboard to determine the bracket mounting place.
---|---
| 2.Dril holes in the
wal for the M8 expansion screw anchors, of which depth should be at least
50mm. Tighten the screws to atorquearound 2.5 N-m.
| 3 Fasten the batery to bracket fastening hole with M6 screws with 2. 0N’m
roughiy.
| 4. Meanwhile, two orfourbatteries could be installed by these brackets.
Note: if more than batteries are tobe installed. a cabinet is recommended
to be selected for battery stabilty.
The installed location shall be restricted access or installed in a cabinet
which provides protection for pets and children.
5.3.1.2Ground installation
Meanwhile, CFE-Residential ESS Lithium-ion Battery also could be installed on
floor. The installation steps are as follows: NOTICE
- Fix the holders to battery’s mounting holes one by one.
- If more power and energy are needed, 2 to 4 batteries could be installed in one stack.
- If the number of batteries remains at the range of 5 to 8, a cabinet is recommended to be selected.
5.3.2 Address selection of Master and Slave Battery (Batteries)
connection For series
connection, pleasemake sure the SW2 DIP switch is selected as this type.
WARNING
Pleasemake sure the SW2 DIP switch is selected correctly. If the battery is
connected in parallel mode, and SW2 DIP8 is selected at ON position, it
probably leads to serious faults, even dangerous. Meanwhile, if battery is
connected in series mode, and SW2 DIP8 is selected at OFF status, serious
faults and hazards probably occur.
Connected battery number| Group| Setof SW2| Address Set
(SW3)
---|---|---|---
Series connection| Parallel connection
1| —| | |
2| Master
| Slave| | |
---|---|---|---|---
Master
3| Slave1
Slave2
Master
Slave1
Slave2
Slave3
5| Master
Slave1
Slave2
Slave3
Slave4
6| Master
Slave1
Slave2
| Slave3| | |
---|---|---|---|---
Slave4
Slave5
7| Master
Slave1
Slave2
Slave3
Slave4
Slave5
Slave6
8| Master
Slave1
Slave2
Slave3
Slave4
Slave5
| Slave6| | |
---|---|---|---|---
Slave7
5.4 Cable connections
WARNING
Before connecting battery with inverter, pleasemake sure the inverter turns
off.
5.4.1 Cable connection for Series connection
NOTICE
The voltage difference of each battery should be less than 100mV.
5.4.1.1 Ground installation Connecta Communication cable to M/S
communication terminal interface one by one directly. If more than & batteries
are installed, a cabinet is recommended.
5.4.1.2Wall mounting For wall mounting, the series connection number of
batteries.
should be less than 4. If more batteries are installed, a cabinet is
recommended.
Notice
If battery connected in series mode, it’s more appropriate to be stalled in
grounding installation method. given that the power cable resistance diference
between stackand battery packwilladversely attenuate voltage balance.
5.4.2Cable connection for Parallel connection
5.4.21Ground installation For paralel installation, please pay
attention to cable connection
5.4.2.2Wall mounting For wall mounting, the parallel connection number of
batteries should be less than &, and if more batteries are istalled, a cabinet
isrecommended.
Notice
Before two or more batteries are installed in paraliel. please check the
voltage of each battery and make sure the vottage difference isless than2.0V.
6 Settings for CAN /485 buspins SWiisusedfor CAN low signal by inverter (CANL/4858).
SW5isusedfor CAN high signal by inverter (CANHI4B54).
ASSWI the CAN/485 DIP switch, installers should confirm which communication is
suitable for the inverter.
NOTICE
The battery default protocol is CAN bus. If an inverter communication mode is
RS485 or other protocol, please contact customer careline before nstalling the
battery.
Commissioning
7.1Commissioning battery
Ifthere isonly one battery installed. he following steps are usedopu n
operation
- Pressand hold the panel button on the left side of the unit for about 4s. and release the panel button after the indicator lights on.
- Makesure thatthe Run ight is on. I it stays off, donot use the battery and contact your distributor.
- Tumtheinverter on. and wat for the start-up sequence to complete fuly.
When there are two or more batteries connected with parallel mode, after the charging cable and the data cable are connected correctly, these steps are needed to follow to put them in operation:
-
Checkand ensure the battery voltage fevel s above 44V.
If battery votage s under 44V, please contact your distrbutor after service customer careline for help. -
Pressandhald the panel button for about s, and the indicator ights willtum on after four secands.
-
Releasethepanelbutton
For al batteries, make sure that the Run light s on.
Makesure the maximum vorage diference between batteries s ess than 20V.
b, fnot. the installer snouid balance the battery voltage and then connect batteries together n paralel . SettheDlPswitcheslike part -3 Settings for CAN 485 buspins -
Tumtheinverteron,and wat forthe start-up sequence o competefuly.
7.2Shutting down battery
Shut down the battery only when there isno charge or discharge curtent, which
could be seen on your smart phone with APP.
- Pressandhoid the panelbutton forabout 8. andrelease f after adisconnected volce of relay comesout 2 Makesure thatevery light on thebatteryis oft
Troubleshooting
- If the information of battery cannot be searched in the monitoring system. check the battery status fist. If the battery status is OFF. please tum the battery on, and then check whether the WLAN isaccessibke for battery.
- If registering the battery fais. please check the network of mobile phone nearby to guarantee the battery installationste is available and stable.
Warranty of Residential ESS
This warranty specified below appes to RESS Lithium-ion Battery to consumers
through authorized resellers. The accessories and tool kits provided are not
ncluded. In the event of a major failure of your urit, you will be entited to
obtain a replacement unit and Your warranty vil be transferred to the new
unit, The units must anly be utilzed with controllers or equipment which is
explicitly deemed compativle.
In order to supply a high quity service, you should make sure the unit remains
connected with Internet so that it can be remotely chected
1Purpose
The purpose of this warranty i to define the matters related towarranty policy
of producs.
Warranty Condition
2.1Warranty Period
The product warranty period is ten(10) years from the sales date as mentioned
in the Seller’s invoice to End Users (‘Invoice Date’) or six(6) months from
the date of manufacturing whichever comes first.
This warranty period covers a capacity equivalent to one (1) ful cycle per
day. Full cycle: Discharge the nominal capacity of a ully charged battery and
fully charge t afterwards. Micro cycles sum up to full cycles according to
amount of energy charged and discharged. Note: Products are unavailable o
protect themselves from deep dischargelcharging in condition of without
communication connection The products without communication connection
warranty period s 5(five) years (1 full cycle per day) from the sales date as
mentioned in the Sellers invoice to End Users (“Invoice Date”). Regarding
self-discharging degradation, it s guaranteed for 180 daysafterex-work.
2.2 Limitation of Warranty scope
Under this Warranty, We are responsible for ether batfery replacement or
batery repaf. The Period of Performance Guarantee wil continue on any repaired
unit.In the event of a replacement units then the Period of Performance
guarantee will transfer to the replacement unit
In no event willbe fiable for any cansequential, ncidental o punitive
damages(including without limitation of loss of proft, harm to goodwill or
business reputation.or delay damages) arising from o out or the Product or fs
instalation, use.performance or non-performance. or any defect or breach of
warranty. whether based on contract, warranty. negigence, srictfabilty. o any
other theory. Our aggregate fabilties, i any, n damages or othervise, shallnot
exceed the purchase price paid by the Original Buyer for the product.
2.3 Exclusions of Warranty
Damage or impairment to the product resulting fromany of following activities
is NOT covered by this warranty:
-
Installation or use with any devices not approved as compatible.
-
Failure to install or use the battery in the way intended, or as demonstrated in the installation manual including incorrect-installation of cables and connections.
-
Failure caused by charger or inverter unit.
-
Incorrect transportation, storage, installation or wiring by consumers or installers; if buyers fail to use the original packing materials provided by sellers during the transportation of equipment, any damage or failure of the product shall not fall under the warranty scope of the product.
-
Mistreatment of the product including incorrect installation environment, incorrect temperatures or using the units other than in the specifiedmanner.
-
Damage caused by any impact, physical trauma to the unit such as dropping or mishandling.
Attempts to change the functionality of the unit in any way, exposure of the product influenced by movement or shaking following installation, or temperatures of more than 55°C or below -10°C. -
Using the battery outside of the clearly stated performance criteria for the unit.
-
Water ingress, corrosive gas damage or installation in dirty environments causing particles to affect performance.
-
Anyone other than those authorized may not modify, disassemble, repair or replace the product.
-
The unit must carry clearly identifiable and authentic serial number and labels.
-
Products suffered any external influences including unusual physical force, electrical stress (power failure surges, inrush current, lightning, flood, fire, accidental breakage, etc.).
-
Extensive superficial damage to the case demonstrating impact or mishandling or poor protection of the battery.
-
Product damage and defect caused by deliberately or willful acts.
-
Product failure not reported to the seller or authorized service partner within 1 week of appearance.
-
The product not being operated for any period of 6months or more.
-
Unusual physical or electrical stress caused by force majeure, such as power failure surges, inrush current, lightning, flood, fire, accidental breakage, etc.;
PerformanceWarranty
Guarantees that Residential ESS Lithium-ion Battery will retain greater than
or equal to 70% of output energy capacity for 10 years from the Invoice date
and follow the specification aswell as the user manual provided.
Capacitymeasurement conditions (referenced IEC: 62619)
- Ambient temperature: 25 ± 2℃
- 80%DoD
- Total energy/Usable energy measured under specific conditions from0.2CCC/CV at DC side.
But, if you suspect our verification, the product must be tested by an EU
certified origination or a certified 3rd party testing company. Meanwhile, any
3rd party evaluation service fees shall be at your own expense, unless your
claim is proven to be valid, in which case will be responsible for the testing
costs.
4Warranty Policy If the product is not of acceptable quality upon arrival, the
customer is entitled to request product repair or replacement.
5 About ServiceProducts/Parts
Service products or accessories could be used as new or refurbished condition
and guarantees relevant performance is equal to or higher than replaced
device.
If the product is no longer sold in the market, promises to replace it with
different kinds of products with equal or higher functions and performances,
or the residual annual depreciation value of the paid price by the buyer
within the time limit for performance guarantee.
Claim Policy
Whether to repair or replace the product will be determined in its sole
discretion. Claims under this warranty must be proposed from authorized
distributors who purchased the product. Meanwhile, youmust notify your
distributor of a claimby:
- Give a call or email to your distributor;
- Contract with hotline or email us directly within 48 hours of a faulty discovered.
- The following itemsmust be included:
- The original purchase receipt or equal valid document;
- Description of the alleged defect(s) to your distributor after contacting service hotline or sending an email;
- The product’s serial number and the initial installation date.
0ut Of Warranty
Inthe event the productis out of warranty, may (n s discretion) provide
certain after-sales service to Original Buyer, but al related costs and
expenses, such as parts, labour Costs and travel expenses, shall be borne by
Original Buyer. To request such after-sales service, Original Buyer must
provide sufficient information about any defects, to enable authorized senvce
partner to determine whether such defects are capable of being repaired.
RED Declaration of Conformity (DoC)
We,
Manufacturer’s name: CF ENERGY CO., LTD.
Manufacturer’s address: Workshop No.18, Demonstration Base of Traditional
Industry Transformation, High-tech Zone, Qindu District, Xianyang City,
Shaanxi Province, PEOPLE’S REPUBLIC OF CHINA declareunder our sole
responsibility that the product:
Product name: Lithium-ion battery
Typeor model: CFE-5100 to which this declaration relates is in conformity
with the essential requirements and other relevant requirements of the RED
Directive (2014/53/EU).
‘The product s in conformity withthe following standards and/or other
normative documents:
HEALTH & SAFETY (Art. 3(1) (a)): IEC 62040-1:2017, IEC 62619:2017, EN
62311:2008; EN 50665:2017
EMC (Art. 3(1)(b)): ENIEC 61000-6-1:2019, EN 61000-6-3:2007/A1:2011, EN 301
489-1V2.2.3:2019, Draft EN 301 489-17V3.2.2:2019
SPECTRUM (Art.3(2)): EN300328V2.2.2:2019
Technicalfile held by: CFENERGY CO., LTD.
Place of issue: Xianyang PRC
Date of issue: December 14, 2021
Signed Teddy Du QADirector
CFEnergy Co, Ltd
First-class power battery system supplier
First-class supplier of energy storage and microgrid
CFEnergy Co.,, Ltd.
Company Address:
Intelligent Manufacturing Base , Xianyang,Shaanxi, PRC .
Tel: (+86) 029-38367888
Web: www.cfess.cn
E-mail:cfenergy@cfess.cn
References
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