GREEN LANTERN 51.2V_100Ah_5.12kWh 100Ah Lithium Solar Battery User Manual

May 15, 2024
GREEN LANTERN

GREEN LANTERN 51.2V_100Ah_5.12kWh 100Ah Lithium Solar Battery

GREEN-LANTERN-51-2V_100Ah_5-12kWh-100Ah-Lithium-Solar-Battery-
PRODUCT

Product Information

Specifications

  • Voltage: 51.2V
  • Capacity: 100Ah
  • Energy Capacity: 5.12kWh
  • Battery Type: Lithium Iron Phosphate
  • Application: Energy Storage

Product Usage Instructions

Safety Precautions

Warning:

  • Do not put the battery into water or fire to avoid explosion.
  • Connect wires properly during installation to prevent short circuits.
  • Avoid damaging the battery by stabbing, hitting, trampling, or striking it.
  • Ensure power is completely shut off before removing or reconnecting wires to avoid electric shock.
  • Use dry powder extinguisher in case of fire, do not use liquid extinguisher.
  • Do not dismantle any component without authorization as it may void the warranty.

Caution:

  • Contact the manufacturer if you notice any abnormalities.
  • Properly ground the product before use.
  • Ensure compatibility and matching of parameters with relevant devices.
  • Avoid mixing batteries from different manufacturers, types, models, or ages.
  • Follow the operation environment instructions for optimal product lifespan.
  • Recharge the battery every 6 months if stored long-term, maintaining charge above 80% of rated capacity.
  • Charge the battery within 18 hours after full discharge or activation of over-discharging protection mode.

Preface

The Green Lantern 51.2V 100Ah lithium iron phosphate battery system is a standard unit that can be connected in parallel for increased capacity. It is suitable for energy storage applications with high temperatures, limited space, long power backup time, and extended service life.

FAQs

  • Q: Can I mix batteries from different manufacturers?
    • A: No, it is not recommended to mix batteries from different manufacturers to ensure optimal performance and safety.
  • Q: How often should I recharge the battery for long-term storage?
    • A: Recharge the battery once every 6 months for long-term storage, ensuring the charge exceeds 80% of the rated capacity.

Statement of Law

No part of this documentation maybe excerpted, reproduced, translated, annotated or duplicated in any form or by any means without the prior written authorization. This product complies with the design requirements of environmental protection and personal safety. The storage, use and disposal of the products shall be carried out in accordance with the product manual, relevant contract or relevant laws and regulations. Please note that the product can be modified without prior notification

Safety Precautions

Warning

  • Please do not put the battery into water or fire, in case of explosion or any other situation that might endanger your life.
  • Please connect wires properly while installation, do not reverse connect.
  • To avoid short circuit, please do not connect positive and negative poles with conductor on the same device.
  • Please avoid any form of damage to battery, especially stab, hit, trample or strike.
  • Please shut off the power completely when removing the device or reconnecting wires during the daily use or it could cause the danger of electric shock.
  • Please use dry powder extinguisher to put out the flame when encountering a fire hazard, liquid extinguisher could result in the risk of explosion.
  • For your safety, please do not arbitrarily dismantle any component in any circumstances. The maintenance must be implemented by authorized technical personnel or our company’s technical support. Device breakdown due to unauthorized operation will not be covered under warranty.

Caution

  • Our product has been strictly inspected before shipment. Please contact us if you find any abnormal phenomena such as device outer case bulging.
  • The product shall be grounded properly before use in order to ensure your safety.
  • To assure the proper use please make sure parameters among the relevant device are compatible and matched.
  • Please do not mixed-use batteries from different manufacturers, different types and models, as well as old and new together.
  • Ambient and storage method could impact the product life span, please comply with the operation environment instruction to ensure device works in proper condition.
  • For long-term storage, the battery should be recharged once every 6 months, and the amount of electric charge shall exceed 80% of the rated capacity.
  • Please charge the battery in 18 hours after it fully discharged or over-discharging protection mode is activated.
    Formula of theoretical standby time: T=C/I (T is standby time, C is battery capacity, I is total current of all loads)

Preface

Manual declaration

The Green Lantern 51.2V 100Ah lithium iron phosphate battery energy storage system can be combined in series or parallel to provide an energy storage function for photovoltaic power generation users. The battery can be charged from photovoltaic power generation during the day and supply stable power to appliances/equipment at any time when needed. It can improve the efficiency of photovoltaic power generation and increase the electric power efficiency by peak load shifting.
This user manual details the basic structure, parameters, basic procedures and methods of installation and operation and maintenance of the equipment.
NOTE: Picture may vary due to most recent model having a slightly different physical design.

Introduction

Brief Introduction

The Green Lantern 51.2V 100Ah lithium iron phosphate battery system is a standard battery system unit. Users may connect in parallel to form a larger capacity battery pack to meet the user’s long-term power supply needs. The product is especially suitable for energy storage applications with high operating temperatures, limited installation space, long power backup time and long service life.

Product Properties

Green Lantern 51.2V 100Ah battery anode materials are lithium iron phosphate, battery cells are managed effectively by BMS with better performance, the system’s features as below:

  • Comply with European ROHS, Certified SGS, employ non-toxic, non-pollution environment-friendly battery.
  • Anode materials are lithium iron phosphate (LiFePO4), safer with longer life span.
  • Carries battery management system with better performance, possesses protection function like over-discharge, over-charge, over-current, abnormal temperature.
  • Self-management on charging and discharging, Single core balancing function.
  • Intelligent design configures integrated inspection module.
  • Flexible configurations allow parallel of multi-battery for longer standby time.
  • Self-ventilation with lower system noise.
  • Less battery self-discharge, then recharging period can be up to 10 months during the storage.
  • No memory effect so that battery can be charged and discharged shallowly.
  • With wide range of temperature for working environment, -20oC ~ +55 oC, circulation span and discharging performance are well under high temperature.
  • Less volume, lighter weight.

Product identity definition

Figure 1-1 Battery Energy Storage System nameplateGREEN-
LANTERN-51-2V_100Ah_5-12kWh-100Ah-Lithium-Solar-Battery-FIG
\(1\)

Product Specification

Size and Weight

Table 2-1 Green Lantern 51.2V 100Ah Device size

Product| Nominal Voltage| Nominal Capacity| Dimension| Weight
---|---|---|---|---
Green Lantern

51.2V 100Ah

| DC48V| 100Ah| 482×440×153mm| ≈32kg

Performance Parameter

Table 2-2 Green Lantern 51.2V 100Ah performance parameter

Item Parameter value
Nominal Voltage(V) 51.2
Work Voltage Range(V) 45~58
Nominal Capacity(Ah) 100
Nominal Energy(kWh) 5.12
Nominal Power(kW) 4.8
1 S Peak Power(kW) 10
1 S Peak Current(A) 200
Charging Current(A) 100
Discharge Current(A) 100

Interface Definition

Figure2-1 The sketch of interface.
NOTE: Picture may vary due to most recent model having a slightly different panel face designGREEN-LANTERN-51-2V_100Ah_5-12kWh-100Ah-Lithium-Solar-
Battery-FIG \(2\)

Interface Definition

Item Name Definition
1 Power switch OFF/ON,

must be in the “ON” state when in use

2| Ground

connection point

| Shell ground connection
3| Positive socket| Battery output positive or parallel positive line
4| Negative socket| Battery output negative or parallel negative line

5

| SW (battery wake/sleep

switch)

| When the “OFF/ON” switch button is in the ON state, press and hold this button for 3 seconds to put the battery into the

power-on or sleep state.

6| SOC| The number of green lights on shows the remaining battery

power. See Table 2-3 for details.

7

|

ALM

| Red light flashing when an alarm occurs, red light always on during protection status. After the condition of trigger

protection is released, it can be automatically closed.

8| RUN| Green light flashing during standby and charging mode.

Green light always on when discharging.

9| CAN/485| Communication cascade port, support CAN/ RS485

communication (factory default CAN communication)

10| DRY CONTACT| /
11| ADD| DIP switch

DIP switch definition and description

Table 2-4 Interface Definition

DIP switch position (host communication protocol and baud rate selection)

1| #2| #3| #4

spare| Host or slave| Baud rate selection

OFF

| OFF: slave| OFF:CAN: 500K,485: 9600
ON: host| ON:CAN: 250K,485: 115200

DIP switch description:

When the battery pack is connected in parallel, the host can communicate with the slave through the CAN interface. The host summarizes the information of the entire battery system and communicates with the inverter through CAN or 485. The connection mode is divided into the following two cases:

  1. If the host is the latest model battery with DIP switch:

  2. The communication cable that communicates with the inverter should use the correct one.

  3. After the battery module parallel cable, cascading cable and communication cable with GDW、Solis、 LUX、Sofar、DEYE、VICTRON、IMEON、Infinisolar, Sungrow, SMA,RENAC,DELIOS、SAJ(CAN Comm) inverters are connected, all batteries should not be turned on first, be sure to put the host DIP switch “# 3” to the “ON” position (to the top), then turn on all the batteries.

  4. If the battery module is in communication with the inverters of Growatt hybrid(CAN comm)、GMDE、 Saj(485 comm), turn the host DIP switch “#2” to “ON” position.

  5. If the battery module is in communication with the GROWATT-SPF(off-grid inverter) by 485 communication, turn the host DIP switch “#2” and “#3” to “ON”.

  6. If the battery module is in communication with the ICC by 485 communication, turn the host DIP switch “#1” and “#4” to “ON”.

  7. the DIP switch of the slaves need to turn the “#4” to “ON”.

  8. The DIP switch of the slaves no need to be changed.

  9. If the energy storage system has only one battery unit, it is the host itself, and still follow the above steps.
    Note: For more information of matching inverter brands, please subject to the latest document .

  10. If the host is a battery module without the DIP switch:

  11. The communication cable that communicates with the inverter should use the correct one which is offered by GSL.

  12. After the battery module parallel cable, cascade cable and the inverter communication cable are connected, turn on all batteries.

  13. Before connecting with inverter, please ensure the no-dip battery firmware version support yours inverter.

Caution :The DIP switch mode in case (5),1001&0001 is only for ICC (a special commnunication device of some no-communication inverter), it’s a special firmware in battery BMS, different from general firmware, so if customers want to use that, please contact GSL to confirm.

Figure 2-2 CAN/485 interface definitionGREEN-LANTERN-51-2V_100Ah_5-12kWh-
100Ah-Lithium-Solar-Battery-FIG \(8\)

Pin Definition

Foot position Color Definition
PIN1 Orange/white 485A
PIN2 Orange XGND
PIN3 Green/white 485B
PIN4 Blue CANH
PIN5 Blue/white CANL
PIN6 Green Reserve
PIN7 Brown/white XIN
PIN8 Brown Reserve
PIN9 Orange/white Reserve
PIN10 Orange XGND
PIN11 Green/white Reserve
PIN12 Blue CANH
PIN13 Blue/white CANL
PIN14 Green Reserve
PIN15 Brown/white XOUT
PIN16 Brown Reserve

LED status indicatorsGREEN-LANTERN-51-2V_100Ah_5-12kWh-100Ah-Lithium-
Solar-Battery-FIG \(9\)

Special ALM flashing state: When the communication between batteries is lost, the red alarm light of the master battery will be flashing.

  • means green light always on
  • means red light always on

Flashing: means green light flashing or red light flashing

Battery Management System(BMS)

Voltage Protection

Low Voltage Protection in Discharging:

When any battery cell voltage or total voltage is lower than the protection value during discharging, the over-discharging mode is activated, and the battery buzzer makes an alarm sound. Then battery system stops supplying power to the outside. When the voltage of each cell back to rated return range, the protection is over.

Over Voltage Protection in Charging:

Battery will stops charging when total voltage or any battery cell voltage reaches the rated protection value during charging stage. When total voltage or all cell back to rated range, the protection is over.

Current Protection

Over Current Protection in Charging:

When the charge current>45A, current limit protection mode is activated, current will be limited to 5A,protection is removed after rated time delaying 10S. Circulate like this until the current is lower than 45A.

Over Current Protection in Discharging:

When the discharging current is greater than the protection value 55A, the battery buzzer alarms and the system stops discharging. Protection is removed after rated time delaying 1min.

Caution:

The buzzer sound alarm setting can be manually turned off on the background software, and the factory default is on.

Temperature Protection

Low/Over temperature protection in charging:

When battery’s temperature is beyond range of -5 ℃ ~+55 ℃ during charging, temperature protection is activated, device stops charging. The protection is over when temperature back to rated working range.

Low/Over temperature protection in discharging:

When battery’s temperature is beyond range of -20℃~+55℃ during discharging, temperature protection is activated, device stops supplying power to the outside. The protection is over when temperature back to rated working range.

Other Protection

Short Circuit Protection:

When the battery is activated from the shutdown state, if a short circuit occurs, the system starts short-circuit protection for 60 seconds.

Self-Shutdown:

When device connects no external loads and power supply and no external communication for over 72 hours, device will dormant standby automatically.

Caution

Battery’s maximum discharging current should be more than load’s maximum working current.

Installation and Configuration

Ready for installation

Safety Requirement

This system can only be installed by personnel who have been trained in the power supply system and have sufficient knowledge of the power system.
The safety regulations and local safety regulations listed below should always be followed during the installation.

  • All circuits connected to this power system with an external voltage of less than 48V must meet the SELV requirements defined in the IEC60950 standard.
  • If operating within the power system cabinet, make sure the power system is not charged. Battery devices should also be switched off.
  • Distribution cable wiring should be reasonable and has the protective measures to avoid touching these cables while operating power equipment.
  • when installing the battery system, must wear the protective items below:GREEN-LANTERN-51-2V_100Ah_5-12kWh-100Ah-Lithium-Solar-Battery-FIG \(10\)

Environmental requirements

  • Working temperature: -20 ℃ ~ +55 ℃
  • Charging temperature range is -5℃~+55 ℃,
  • Discharging temperature range is -20 ℃ ~+55 ℃
  • Storage temperature: -10 ℃ ~ +35 ℃
  • Relative humidity: 5% ~ 85%RH
  • Elevation: no more than 4000m
  • Operating environment: Indoor installation, sites avoid the sun and no wind, no conductive dust and corrosive gas.

And the following conditions are met:

  • Installation location should be away from the sea to avoid brine and high humidity environment.
  • The ground for product arrangement shall be flat and level
  • There is no flammable explosive materials near to the installation site.
  • The optimal ambient temperature is 15℃ ~ 30 ℃
  • Keep away from dust and messy zones

Tools and data

Tools and meters that may be used are shown in table 3-1.

Table 3-1 Tool instrument

Name

Screwdriver(Slotted、Phillips)| Multimeter
Torque wrench| Clamp current meter
Diagonal pliers| Insulation tape
Pointed nose pliers| Temperature meter
Pliers to hold the wire| Anti-static bracelet
Stripping pliers| Cable tie
Electric drill| Tape measure

Technical preparation

Electrical interface check

Devices that can be connected directly to the battery can be user equipment, power supplies, or other power supplies.

  • Confirm whether the user’s PV power generation equipment, power supply or other power supply equipment has a DC output interface, and measure whether the DC power output voltage meets the voltage range requirements in Table 2-2.
  • Confirm that the maximum discharge current capability of the DC power interface of the user’s photovoltaic power generation equipment, power supply or other power supply equipment should be greater than the maximum charging current of the products used in Table 2-2.
    If the maximum discharge capacity of the DC power interface of the user’s photovoltaic power generation equipment is less than the maximum charging current of the products used in Table 2-2, the DC power interface of the user’s photovoltaic power generation equipment shall have a current limiting function to ensure the normal operation of the user’s equipment.

Equipment installation

Table 3-2 Installation steps

Step1| Installation preparation| Confirm that the ON/OFF switch on the front panel of the unit is in the “OFF” state to ensure no live operation.
---|---|---

Step 2

| Mechanical installation| 1. Battery placement position determination
2. Battery module installation

Step3

|

Electrical installation

| 1. Ground cable installation
2. Battery module parallel cable installation
3. Parallel communication cable connection

Step4

|

Battery system self-test

| 1. Turn the ON/OFF switch to the “ON” state
2. Press SW button 3S to wake up battery
3. Check the system output voltage and led status
4. Shut down the system

Step5

|

Connecting inverter

| 1. Connect total positive & total negative cable of the

battery system to the inverter

2. Battery module total positive cable installation
3. Battery module total negative cable installation
4. Connect the communication cable from the master

CAN IN to the inverter

5.Turn on the Power switch and wake up system by

SW button

6.Close the DC breaker between inverter and battery
7.Turn on the inverter and check the communication

between inverter and battery system

Installation preparation

  1. Prepare equipment and tools for installation.
  2. Check the unit and confirm that the ON/OFF switch is in the “OFF” state to ensure the  device is shut off..

Mechanical installation

Installation method 1: With Cabinet installation

  1. Place the battery unit on the cabinet bracket as shown in the figure and push the device into the cabinet at the installation position. (The cabinet structure in the figure is for reference only)
  2. Secure the battery unit to the cabinet with a nut through the mounting holes top on the hanging ears of the battery unit

Installation method 2: With Simple bracket installation

  1. Place the battery and brackets as shown in the figure3-4, and insert the battery into the brackets. Use 4 screws to fix the module on the front bracket.
  2. Install another pair of bracket on the first one, fixed by buckles between them.GREEN-LANTERN-51-2V_100Ah_5-12kWh-100Ah-Lithium-Solar-Battery-FIG \(13\)
  3. Insert the second battery into the brackets.
  4. Stack the required number of battery and bracket combinations as described above, and fasten the top and bottom buckles. Shown as Figure3-7.GREEN-LANTERN-51-2V_100Ah_5-12kWh-100Ah-Lithium-Solar-Battery-FIG \(14\)

Electrical installation

Before connecting the power cables, use multimeter to measure cable continuity, short circuit, confirm positive and negative, and accurately mark the cable labels.

Measuring methods:

  • Power cable check: select the buzzer mode of multimeter and detect the both ends of the same color cable. If the buzzer calls, it means the cable is in good condition.
  • Short circuit judgment: choose multimeter resistor file, probe the same end of positive and negative pole, if the resistor shows infinity, means that the cable is available.
  • After visual testing of power line is connection, the positive and negative poles of the battery shall be connected respectively to the positive and negative poles of the opposite terminal.

It is better to add a circuit breaker between the inverter and the battery system. The selection of the circuit breaker requires

The circuit breaker is installed between the battery module and the inverter, as shown in Figure 3-8:GREEN-LANTERN-51-2V_100Ah_5-12kWh-100Ah-Lithium-
Solar-Battery-FIG \(17\)

Note:

  1. After the whole system connection, set the master DIP mode according to the inverter model firstly, then start the battery.
  2. The BAT-INV comms cable is from inverter comm port to master CAN IN port, BAT-BAT cable is from master CAN OUT to slave1 CAN IN, slave1 CAN OUT to slave2 CAN IN…
  3. Each pair of power cable, it’s limited continuous current is 120A, so if the inverter Max. work current more than 120A, please add power cable according to the proportion.

Battery parameter settings on the inverter

  • Max Charging(Bulk) Voltage: 53.5V
  • Absorption Voltage: 53V
  • Float Voltage: 52.5V
  • Shut Down (cut off) Voltage: 47V
  • Shut Down (cut off) SOC: 20%
  • Restart Voltage: 49V
  • Max Charge Current: 35A*battery QTY
  • Max Discharge Current: 35A*battery QTY
  • Capacity:1 x Battery = 70Ah

Use, maintenance and troubleshooting

Battery system usage and operation instructions After completing the electrical installation, follow these steps to start the battery system.

  1. Refer to the description of the DIP switch of 2.3.1 to prepare the battery module before starting up, then press the ON/OFF button to the ON position, next press and hold the SW button for 3 seconds. After the indicator self-test, the RUN indicator will light and the SOC indicator will be on (100% SOC status in the Figure 4-1).
    NOTE: Picture may vary due to most recent model having a slightly different panel face design.GREEN-LANTERN-51-2V_100Ah_5-12kWh-100Ah-Lithium-
Solar-Battery-FIG \(19\)
    After pressing the power button, if the battery status indicator on the front panel continues to be red, please refer to the “4.2 Alarm description and processing “. If the failure cannot be eliminated, please contact the dealer timely.

  2. Use a voltmeter to measure whether the voltage of the circuit breaker battery access terminal is higher than 42V, and check whether the voltage polarity is consistent with the inverter input polarity. If the circuit breaker battery input terminal has a voltage output and is greater than 42V, then the battery has begun to work normally.

  3. After confirming that the battery output voltage and polarity are correct, turn on the inverter, close the circuit breaker.

  4. Check if the indicator of the inverter and battery connection (communication indicator and battery access status indicator) is normal. If it is normal, successfully complete the connection between the battery and the inverter. If the indicator light is abnormal, please refer to the inverter manual for the cause or contact the dealer.

  5. Battery modules can be connected in parallel up to 40 units.

Alarm description and processing

When protection mode is activated or system failure occurred, the alarm signal will be given through the working status indicator on the front panel of the battery. The network management can query the specific alarm categories. If the fault such as single cell overvoltage, charging over-current, under- voltage protection, high-temp protection and other abnormalities which affects the output, please deal with it according to Table 4-2.

Table 4-2 Main alarm and Protection

Statue| Alarm category| Alarm

indication

| Processing
---|---|---|---

Charge state

|

Over-current

| RED,

Buzzer

start

| Stop charging and find out the cause of the trouble
High temp| RED| Stop charging

Discharge state

|

Over-current

| RED

Buzzer

start

| Stop discharging and find out the cause of the trouble
High temp| RED| Stop discharging and find

out the cause of the trouble

Total voltage undervoltage

| RED

Buzzer

start

|

Start charging

Cell voltage undervoltage

| RED

Buzzer start

|

Start charging

Analysis and treatment of common faults

Analysis and treatment of common faults in the Table 4-3:

Table 4-3 Analysis and treatment of common faults

No .|

Fault phenomenon

|

Reason analysis

|

Solution

---|---|---|---

1

| The indicator does not respond after the power

on

| Total voltage lower than 35V|

Check the total voltage

2

|

No DC output

| Battery data status is abnormal.

Battery gets into over-discharged

protection

|

Read the battery information on the monitor.

3| The DC power supply

time is too short

| Battery capacity

become smaller

| Storage battery replacement

or add more modules

4| The battery can’t be fully

charged to 100%

| Charging voltage is

too low

| Adjust charging voltage at

53.5V or 54V

5

| The power cable sparks once power on and ALM

light RED

| Power connection short-circuit| Turn off the battery, check the cause of the short circuit

6

|

Communication fault

| The DIP setting of the host is wrong/ the battery type of the inverter is wrong/ Communication cable used incorrectly/ communication cable is incorrectly connected at the battery comm port or the inverter comm port/

The battery firmware version is not supported

by the inverter

|

Check these possible causes one by one

---|---|---|---

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