H ZT 7 Speed Electric Trike Tricycle Installation Guide

May 15, 2024
H ZT

H ZT 7 Speed Electric Trike Tricycle

ELECTRIC TRICYCLE PARTS

Check all parts of the tricycle before assembly. If any parts are missing or damaged, please contact us via your account order.

TOOLS

TIPS: You can choose to use other tools with better functionality for the installation.

ASSEMBLY STEPS

FIX THE REAR DERAILLEUR TO THE REAR AXLE

Parts And Tools

Assembly Steps

Ensure the screws and washers are in the correct position on the rear derailleur, and align with the axle hole correctly. Tighten the screws vertically to secure.

THE ASSEMBLING OF REAR WHEEL

Parts And Tools

Assembly Steps

  1. Differentiate the left or right wheel according to the shape of the screw hole.
  2. Differentiate the left or right of the rear axle According to the rear axle’s ends shapes.
  3. Insert axle right end into the right wheel.
  4. Put the gasket, nut and tighten with a wrench.
  5. Put the metal tube on axle left end.
  6. Follow Step 3.
  7. Follow Step 4.
  8. Cover the rear axle nut caps.
  9. Finished

CONNECTING THE REAR AXLE TO THE FRAME

Parts And Tools

Assembly Steps

THE ASSEMBLING OF FRONT FENDER AND LAMP

Parts And Tools

Assembly Steps

  1. Loosen the screws on the motor.
  2. Ensure the correct orientation of the brake disc and align it with the screw holes.
  3. Tighten the screws on the brake disc.
  4. Determine the installation position of the front fender and front LED light.
  5. Align the screws with the corresponding holes.
  6. Tighten the screws.
  7. Tighten the screws on the front fender bracket.
  8. Finished.

THE ASSEMBLING OF FRONT WHEEL

Parts And Tools

Assembly Steps

THE ASSEMBLING OF CHAIN

Parts And Tools

Assembly Steps

  1. Open the chain.
  2. Thread it through the rear derailleur, as shown.
  3. Put the chain on the crank gear.
  4. Connect the two ends of the chain with a magic buckle.
  5. Ensure that the direction of the magic link is correct, as shown.
  6. As shown.
  7. As shown.
  8. Tighten the two ends of the chain and lock the magic buckle
  9. Finished.

THE ASSEMBLING OF CHAIN COVER

Parts And Tools

Assembly Steps

THE ASSEMBLING OF REAR FENDER

Parts And Tools

Assembly Steps

THE ASSEMBLING OF PEDAL

Parts And Tools

Assembly Steps

THE ASSEMBLING OF HANDLEBAR

Parts And Tools

Assembly Steps

THE ASSEMBLING OF REAR BRAKE

THE ASSEMBLING OF FRONT BRAKE

Connect the Brake Cable to the Brake Lever If the brake cable is not connect to the brake lever follow these steps:

  1. Rotate all parts of the brake until all the slots are in a straight line.Figure 1
  2. Press the brake lever towards the grip.
  3. Take the brake cable into the slots and place the cable head into the brake lever. Figure 2
  4. Release the brake lever. Figure 3
  5. Pull the cable and rotate all parts of the brake to make sure the cable doesn’t fall out.
  • Caliper adjustment screw will be used while installing front wheel. Brake cable clamp will be used when installing front brake. Pad wear adjustment screw will be used after the pad being worn out.
  • Align each side of the fork to the front axle. The disc will go into the caliper at the same time the fork attached to the axle.
  • Adjust caliper adjustment screw to set a suitable distance between rotor(disc) to each side of caliper.
  • Rotor(disc) should be offset to the outboard side of the rotor slot. Ideal ratio is 1/3 to 2/3.

THE ASSEMBLING OF SHIFTER CABLE

Special Note:

  1. When installing the transmission, the front shifter should be adjusted to the 7th speed.
  2. When installing the transmission, the chain should be on the smallest free wheel.

Adjusting the Rear Derailleur
The low limit screw determines how far the rear derailleur will travel toward the wheel of the bicycle, while the high limit screw determines how far the cage will travel away from the wheel.

  1. Shift the rear shifter to largest number indicated, disconnect the rear derailleur cable from the cable anchor bolt and place the chain on the smallest sprocket. Figure 1
  2. Adjust the high limit screw (H) so the guide pulley and the smallest sprocket are lined up. Figure 2
  3. Reconnect the cable, pull out any slack, and retighten the anchor bolt securely.
  4. Shift through the gears, making sure each gear achieved is done quietly and without hesitation. If necessary, use the barrel adjuster to fine tune each gear by turning it in the direction you want the chain to go. For example, turning clockwise will loosen the cable tension and move the chain away from the wheel, while turning counter-clockwise will tighten cable tension and direct the chain towards the wheel.
  5. Shift the rear shifter to the gear one and place the chain on the largest cog.
  6. Adjust the low limit screw (L) in quarter turn increments until the guide pulley and the largest cog are aligned vertically.
  7. Again, shift through each gear several times, checking that each gear is achieved smoothly. It may take several attempbefore the rear derailleur and cable is adjusted properrn increments until the guide pulley and the largest cog are aligned vertically.

THE ASSEMBLING OF REFLECTORS

Parts And Tools

Assembling Steps

THE ASSEMBLING OF BASKET

Parts And Tools

Assembling Steps

THE ASSEMBLING OF SADDLE

Parts And Tools

Assembly Steps

INFLATE TIRES

Tire Inflation Operation Warning:

  1. After getting the wheel, first deflate the tire, place the inner tube evenly in the outer tire, then install the edge of the outer tire to the inside of the rim.
  2. Inflating the tire, when the air pressure reaches 180KPA(I.e. 50%), checking the two sides of the outer tire, whether the edge is completely inside the rim. If not, it needs to be deflated and adjusted again.
  3. When the air pressure reaches 280-350KPA, the safety line between the outer tire and the rim contacting the edge evenly leaks out of the rim, and then the inflation is completed.

CIRCUIT CONNECTION

LED HEADLAMP CIRCUIT CONNECTION

OTHER CIRCUIT CONNECTION

WARNING

  1. Make sure the color of the connector is the same.
  2. Assure the arrow sign on male & female connector in line before plug in.

MOTOR CIRCUIT CONNECTION

THE ASSEMBLY OF POWER SUPPLY

WARNING: Turn off the power before you connect the circuit.

OPERATION & FUNCTION

PURE ELECTRIC MODE

  1. Turn on the power.
  2. Press and hold the power button for 3 seconds, the display will light up. The default gear is O.At this time, the vehicle is powered on in neutral.
  3. When in neutral, long press the button”-“, the vehicle will initiate the auxiliary push forward function (going at a very slow speed), and the release will stop.
  4. Press the “+” key below the display screen to enter the gear status (1-3 gears)… At this time, press the acceleration handle, and the vehicle will move forward under the control of the handle.

ELECTRIC MODE AS ASSISTANCE

After startup, Press the button “+” to upshift. You can also get electric assistance by stepping on the pedal.Electricity and manpower will participate in riding together. if you stop pedaling, there will be no electric power. You can control the speed by upshift or downshift (The speed is the fastest when the gear is 3).

SWITCH THE LIGHT ON/OFF

THE DISPLAY

Installation Instruction
Switch off the display before installing it on the left side of the handle. Please adjust the angle to make sure you can see it clearly.

General Operation

Switch the display on/off
To switch on the display, press and hold the switch button for 3 seconds. If you do it again, the system will be off. If improper operation occurs, the user can switch off the display and restart. If the tricycle is not moved for about 10 minutes, the display will automatically turn off.

Speed Levels
When the control display is on, the speed level is 0 There are 3 speed levels. At level 0 it is pure electric mode. At the minimum power level 1, the riding assistance starts and you’ll get the maximum power at level 3. You can change the speed level by using the + and – button.

Warning

  1. Use the display with care. Please do not open the housing when the control display is switched on.
  2. Avoid hitting the display with objects.
  3. It is strictly forbidden to open the display and change the components or circuits.

BATTERY

CHARGING

Always check the remaining power of your battery. If it is less than 20%, please charge your battery as soon as possible.

  1. Open the battery cover of charging port.
  2. Charging when the battery is fixed to tricycle.
  3. The battery is charging solely.
  4. Pay attention to the indicator light. When the battery is full, cut off the power. (Two green lights, one red light, is fully charged)
  5. The red light of the charger is charging status, and the green light is full of status.

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