Utica Boilers K-Series Cast Iron Gas Fired Boilers

Product Information

Specifications:

• Product Name: K-SERIES CAST IRON GAS FIRED BOILERS
• Application: Forced Hot Water
• Control: Hydrolevel 4200 Control
• Manufacturer: ECR International Inc.
• Address: 2201 Dwyer Avenue, Utica, NY 13501
• Contact: Tel. 800 325 5479, Website: www.ecrinternational.com

Product Usage Instructions

Ordering Parts:

Order parts through your nearest supplier. When ordering parts, obtain the Model Number and Serial Number from the data plate on your boiler. Include the following information when ordering: Part Number, Part Description, Boiler Model Number, Boiler Serial Number.

Check for Updates:

Visit the manufacturer’s website frequently for any updates or new information regarding the product: www.ecrinternational.com

Exploded View:

Refer to the exploded view diagram in the manual to understand the different parts and components of the boiler.

Parts, Kits & Optional Accessories:

• Jacket, Flue, and Draft Hood
• Manifold Assembly & Gas Valve
• Control Panel
• Parts Box
• Heat Exchanger & Insulation
• Conversion Kits

FAQ

Q: How do I order parts for the K-SERIES boilers?

A: To order parts, contact your nearest supplier with the Model Number and Serial Number of your boiler. Provide the necessary information including Part Number and Part Description.

Q: Where can I find updates and information about the product?

A: Check the manufacturer’s website at www.ecrinternational.com for frequent updates and announcements regarding the product.

BOILER EXPLODED VIEW

EXPLODED VIEW 4 SECTION SHOWN

JACKET, FLUE AND DRAFT HOOD

4 SECTION SHOWN

Note: Flue Collector shall be secured in place to top of block using 500°F Silicone

Item| Part No.| Description| Qty.|  | Item| Part No.| Description| Qty.
---|---|---|---|---|---|---|---|---

1

| 550004221| Jkt Top Panel w/ Labels (060, 095)| ****

1

| ****

12

| 550004334| Jkt Front w/ labels (15B-060, 095)| ****

1

550004222| Jkt Top Panel w/ Labels (120)| 550004335| Jkt Front w/ labels (15B-120)
550004223| Jkt Top Panel w/ Labels (150)| 550004336| Jkt Front w/ labels (15B-150)
550004224| Jkt Top Panel w/ Labels (175)| 550004337| Jkt Front w/ labels (15B-175)
550004225| Jkt Top Panel w/ Labels (205, 235)| 550004338| Jkt Front w/ labels (15B-205, 235)
2| 14695070| Screw Flue Collector To Block| 2| 550004344| Jkt Front w/ labels (UH15B-060, 095)
3| 240012773| Flue Collector Clip| 2| 550004345| Jkt Front w/ labels (UH15B-120)

4

| 240006936| 4” Damper (060)| ****

1

| 550004346| Jkt Front w/ labels (UH15B-150)
240006937| 5” Damper (095)| 550004347| Jkt Front w/ labels (UH15B-175)
240006938| 6” Damper (120, 150)| 550004348| Jkt Front w/ labels (UH15B-205, 235)
240006939| 7” Damper (175, 205, 235)| 13| 550003805| Jkt Side Left Panel| 1

5

| 109010255| Draft Hood (060)| ****

1

| ****

14

| 109010411| Tie Bar (060,095)| ****

1

109010256| Draft Hood (095)| 109010412| Tie Bar (120)
109010257| Draft Hood (120)| 109010413| Tie Bar (150)
109010258| Draft Hood (150)| 109010414| Tie Bar (175)
109010259| Draft Hood (175)| 109010415| Tie Bar (205,235)
109010260| Draft Hood (205)| ****

*15

| 109010262| Flue Collector (060)| ****

1

109010261| Draft Hood (235)| 109010263| Flue Collector (095)
6| HW06501| Screw for Spill Switch| 1| 109010264| Flue Collector (120)
7| AQ02101| Spill Switch| 1| 109010265| Flue Collector (150)

8

| 109010298| Jkt Back Panel (060, 095)| ****

1

| 109010266| Flue Collector (175)
109010299| Jkt Back Panel (120)| 109010267| Flue Collector (205)
109010300| Jkt Back Panel (150)| 109010268| Flue Collector (235)
109010301| Jkt Back Panel (175)|
109010302| Jkt Back Panel (205,235)
9| 550003804| Jkt Side Right Panel| 1
10| 240012789| Front Panel Mount Bushing| 4
11| 2120103| Screw For Front Panel Mount Bushing| 4

MANIFOLD ASSEMBLY & GAS VALVE

4 SECTION SHOWN

Item| Part No.| Description| Qty.|  | Item| Part No.| Description| Qty.
---|---|---|---|---|---|---|---|---

1

| 109010325| Burner Support T, 3 Sec, (060)| ****

1

| ****

7

Nat

| 240012911| Orifice, NAT , 1/8”, #40 (060)| 2
109010326| Burner Support T, 4 Sec, (095)| 240012909| Orifice, NAT , 1/8”, #38 (095)| 3
109010327| Burner Support T, 5 Sec, (120)| 240012910| Orifice, NAT , 1/8”, #39 (120)| 4
109010328| Burner Support T, 6 Sec, (150)| 240012910| Orifice, NAT , 1/8”, #39 (150)| 5
109010329| Burner Support T, 7 Sec, (175)| 240012910| Orifice, NAT , 1/8”, #39 (175)| 6
109010330| Burner Support T, 8 Sec, (205)| 240012910| Orifice, NAT , 1/8”, #39 (205)| 7
109010331| Burner Support T, 9 Sec, (235)| 240012910| Orifice, NAT , 1/8”, #39 (235)| 8

2

| ****

240012755

| Burner (060)| 2| ****

7

LP

| 240012921| Orifice, LP ,1/8”,BRS, #53 (060)| 2
Burner (095)| 3| 240012920| Orifice, LP ,1/8”,BRS, #52 (095)| 3
Burner (120)| 4| 240012921| Orifice, LP ,1/8”,BRS, #53 (120)| 4
Burner (150)| 5| 240012921| Orifice, LP ,1/8”,BRS, #53 (150)| 5
Burner (175)| 6| 240012921| Orifice, LP ,1/8”,BRS, #53 (175)| 6
Burner (205)| 7| 240012921| Orifice, LP ,1/8”,BRS, #53 (205)| 7
Burner (235)| 8| 240012921| Orifice, LP ,1/8”,BRS, #53 (235)| 8

3

| ****

550003793

| Pilot Assy| 1| 8| HW06501| Rollout Switch Screw| 2
Pilot Orifice, NAT| 1| 9| AQ02101| Rollout Switch| 1
Pilot Orifice, LP| 1| ****

10

| 109010310| Rollout Switch Bracket (060)| ****

1

Pilot Nut| 1| 109010311| Rollout Switch Bracket (095)
Pilot Tube| 1| 109010312| Rollout Switch Bracket (120)
Pilot Screws| 2| 109010313| Rollout Switch Bracket (150)
Pilot Compression Fitting| 1| 109010314| Rollout Switch Bracket (175)
Pilot Screen| 1| 109010315| Rollout Switch Bracket (205)
Instructions| 1| 109010316| Rollout Switch Bracket (235)

4

| ****

201000164

| #10 Screw- Manifold, Burners (060)| 8| 11| 240011572| Caution Label| 1

10 Screw- Manifold, Burners (095)| 12| ****

12

| 550004179| Burner Plate Kit 3 Sec,(060)| ****

1

10 Screw- Manifold, Burners (120)| 16| 550004180| Burner Plate Kit 4

Sec,(095)

10 Screw- Manifold, Burners (150)| 20| 550004181| Burner Plate Kit 5

Sec,(120)

10 Screw- Manifold, Burners (175)| 24| 550004182| Burner Plate Kit 6

Sec,(150)

10 Screw- Manifold, Burners (205)| 28| 550004183| Burner Plate Kit 7

Sec,(175)

10 Screw- Manifold, Burners (235)| 32| 550004184| Burner Plate Kit 8

Sec,(205)

5

| 240012732| Gas Manifold (060)| ****

1

| 550004185| Burner Plate Kit 9 Sec,(235)
240012733| Gas Manifold (095)| 13| 14695074| #10 x 1/2 Screw, Sheet Metal| VAR
240012734| Gas Manifold (120)|
240012735| Gas Manifold (150)
240012736| Gas Manifold (175)
240012737| Gas Manifold (205)
240012738| Gas Manifold (235)

6

| VG01101| VLV,GAS,NAT,1/2×1/2,SPK (060-175)| 1
VG01103| VLV,GAS,NAT,3/4×3/4,SPK (205-235)| 1

CONTROL PANEL

Item| Part No.| Description| Qty.|  | Item| Part No.| Description| Qty.
---|---|---|---|---|---|---|---|---

1

| 109010291| Control Panel (060)| 1| NS| 14695074| Screw #10 X 1/2″ , A Point, Panel| 4
109010292| Control Panel (095)| 1| NS| 240013253| Main Wire Harness (060-235)| 1
109010293| Control Panel (120)| 1| NS| 240012713| Vent Damper Harness| 1
109010294| Control Panel (150)| 1| NS| 240012635| 2 Ft LWCO Sensor Cable| 1
109010295| Control Panel (175)| 1| NS| 240009680| Warning Disconnect Power| 1
109010296| Control Panel (205)| 1|
109010297| Control Panel (235)| 1
2| 14662046| Transformer| 1
3| 240013218| Hydrolevel Control| 1
4| HW07701| Ground Screw #8| 1
5| 240009413| Sensor Well| 1
6| 240007713| Grommet| 1

PARTS BOX

060

Parts Box Kit 550004331 Includes:

Item| Part No.| Description| Qty.
1| VR-001.01| ASME Relief Valve, 30 PSI, 3/4”| 1
2| 1190001| Pipe, Elbow 3/4″ 90°| 1
3| 1310004| Close Nipple 3/4″ NPT| 1
4| 240012815| Reducing coupling 1-1/4″ x 3/4″ NPT| 2
5| 14607017| NPL,1-1/4” x 6” ,BI,STD| 4
6| 212000017| Box,Junction,2″ x 4″ x 1-7/8″| 1
7| HW09001| Ground Screw #10| 1
8| PF05901| Tee 1-1/4” x 1-1/4” x 3/4” NPT| 1
9| 1060002| Bushing 3/4” x 1/4″ NPT| 1
10| 1260006SP| GA,Temp/Press, 2″ Shank| 1
11| 240009323| Drain Valve 3/4”| 1
12| 240012712| Harness, Circulator, 60″| 1
13| 240012828| ELB,90°,ST,1/2NPT,BI (060-175)| 1
14| 14695074| Screw, #10 For Junction Box| 2
NS| 206000021| Panel Hole Plug| 3

095 – 175

Parts Box Kit 550004332 Includes:

Item| Part No.| Description| Qty.
1| VR-001.01| ASME Relief Valve, 30 PSI, 3/4”| 1
2| 1190001| Pipe, Elbow 3/4″ 90°| 1
3| 1310004| Close Nipple 3/4″ NPT| 1
4| 240012815| Reducing coupling 1-1/4″ x 3/4″ NPT| 2
5| 1310002| NPL,1-1/4” x 4-1/2” ,BI,STD| 4
6| 212000017| Box,Junction,2″ x 4″ x 1-7/8″| 1
7| HW09001| Ground Screw #10| 1
8| PF05901| Tee 1-1/4” x 1-1/4” x 3/4” NPT| 1
9| 1060002| Bushing 3/4” x 1/4″ NPT| 1
10| 1260006SP| GA,Temp/Press, 2″ Shank| 1
11| 240009323| Drain Valve 3/4”| 1
12| 240012712| Harness, Circulator, 60″| 1
13| 240012828| ELB,90°,ST,1/2NPT,BI (060-175)| 1
14| 14695074| Screw, #10 For Junction Box| 2
NS| 206000021| Panel Hole Plug| 3

205 / 235

Parts Box Kit 550004333 Includes:

Item| Part No.| Description| Qty.
1| VR-001.01| ASME Relief Valve, 30 PSI, 3/4”| 1
2| 1190001| Pipe, Elbow 3/4″ 90°| 1
3| 1310004| Close nipple 3/4″ NPT| 1
4| 240012815| Reducing coupling 1-1/4″ x 3/4″ NPT| 2
5| 14607017| NPL, 1-1/4” x 6” ,BI,STD| 4
6| 212000017| Box,Junction, 2″ x 4″ x 1-7/8″| 1
7| HW09001| Ground Screw #10| 1
8| PF05901| Tee 1-1/4” x 1-1/4” x 3/4” NPT| 1
9| 1060002| Bushing 3/4” x 1/4″ NPT| 1
10| 1260006SP| GA,Temp/Press, 2″ Shank| 1
11| 240009323| Drain Valve 3/4”| 1
12| 240012712| Harness, Circulator, 60″| 1
13| 14693040| ELB,90°,ST,3/4NPT,BI (205/235)| 1
14| 14695074| Screw, #10 For Junction Box| 2
NS| 206000021| Panel Hole Plug| 3

HEAT EXCHANGER BLOCK AND INSULATION

4 SECTION SHOWN

1

| 240012766| Heat Exchanger Block Insulation Wrap (060)| 1
240012767| Heat Exchanger Block Insulation Wrap (095)| 1
240012768| Heat Exchanger Block Insulation Wrap (120)| 1
240012769| Heat Exchanger Block Insulation Wrap (150)| 1
240012770| Heat Exchanger Block Insulation Wrap (175)| 1
240012771| Heat Exchanger Block Insulation Wrap (205)| 1
240012772| Heat Exchanger Block Insulation Wrap (235)| 1

2

| 912000105| Tested Block 3 Section (060)| 1
912000106| Tested Block 4 Section (095)| 1
912000107| Tested Block 5 Section (120)| 1
912000108| Tested Block 6 Section (150)| 1
912000109| Tested Block 7 Section (175)| 1
912000110| Tested Block 8 Section (205)| 1
912000111| Tested Block 9 Section (235)| 1

**3

| 240012748| Rear Insulation Board (060)| 1
240012749| Rear Insulation Board (095)| 1
240012750| Rear Insulation Board (120)| 1
240012751| Rear Insulation Board (150)| 1
240012752| Rear Insulation Board (175)| 1
240012753| Rear Insulation Board (205)| 1
240012754| Rear Insulation Board (235)| 1

4

| 109010249| Base Liner (060,095)| 1
109010250| Base Liner (120)| 1
109010251| Base Liner (150)| 1
109010252| Base Liner (175)| 1
109010253| Base Liner (205,235)| 1

5

| 109010447| Base (060,095)| 1
109010448| Base (120)| 1
109010449| Base (150)| 1
109010450| Base(175)| 1
109010451| Base (205,235)| 1

6

| 109010452| Baffle (095)| 1
109010453| Baffle (120)| 1
109010454| Baffle (150)| 1
7| 201000159| Screw Block to Base 5/16”x1-1/4”| 4
8| HW-008.01| Washer 5/16″| 4
9| 14695074| SCR,10×1/2”, TYPE AB,SLT, HWH, SZN| 2

When evaluating HTEX block replacement, please review insulation parts if needed

Note: Rear Insulation Board shall be secured in place using 400°F Silicone.

CONVERSION KITS

NATURAL GAS TO PROPANE (LP) CONVERSION KIT

Part No.| Description
550003778| Kit, Conversion, Natural to LP (all sizes)
PROPANE (LP) TO NATURAL GAS CONVERSION KIT

Part No.| Description
550003884| Kit, Conversion, LP to Natural (all sizes)

DHW / ZONE 2 CIRCULATOR HARNESS KIT

DHW HARNESS KIT

Part No.| Description
550004166| KIT,DHW, HARN,HL4200

2201 Dwyer Avenue, Utica, NY 13501

• Tel. 800 325 5479
• www.ecrinternational.com

References

• A Family of Heating and Cooling Brands - ECR International / Granby

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