IlluminOss SY-2100-01 Photodynamic LED Light Curing System Instructions

June 17, 2024
IlluminOss

SY-2100-01 Photodynamic LED Light Curing System

Product Information

Specifications

  • Product Name: IlluminOss Photodynamic LED Light Curing
    System

  • Model Number: SY-2100-01

  • Manufacturer: IlluminOss Medical Inc.

  • Address: 993 Waterman Avenue East Providence, RI 02914

  • Contact: +1 401-714-0008

  • Website: www.illuminoss.com

Description of Parts

LED Console Front View

  1. Activation Button
  2. Timer Card Target (LCD)
  3. Touchscreen
  4. Light Fiber Insert / Release Button
  5. Nosecone

LED Console Rear View

  1. Fan

  2. Main Power Switch

  3. Power Cord Attachment and 10 ft length Power Cord (not
    pictured)

  4. Earth Ground

Additional Parts (Contained Within the Sterile Implant

Kit)

  1. Timer Card
  2. Light Fiber Hub

Touchscreen (LCD)

  1. Timer Duration
  2. Status
  3. Light Fiber Status
  4. User Actions

System Overview

The IlluminOss LED Console is a special purpose light source for
the curing of Photodynamic Monomer in the IlluminOss Photodynamic
Bone Stabilization System Implant Kit, which are provided to the
user as a sterile Ethylene Oxide (EtO) packaged implant.

The LED Console emits a specific spectral output of 435 nm from
an LED which is delivered to the Light Fiber positioned within the
implant to affect curing of the implant.

Intended Use, Indications & Contraindications

The IlluminOss Photodynamic LED Light Curing System is intended
for use in the curing of Photodynamic Monomer in the IlluminOss
Photodynamic Bone Stabilization System Implant Kit. It is indicated
for use in bone stabilization procedures. The system should not be
used in patients with known allergies or sensitivities to any of
the components of the system. Please refer to the detailed
procedural information for a complete list of indications,
warnings, cautions, risks, and contraindications.

Device Use Guide

Initial System Setup

  1. Ensure that all parts of the LED Console and additional parts
    are present and in good condition.

  2. Connect the power cord to the LED Console and plug it into a
    power outlet.

  3. Turn on the main power switch located on the rear of the LED
    Console.

Clinical Use

Console Setup

  1. Press the activation button on the front of the LED Console to
    start the system.

  2. Use the touchscreen to set the desired timer duration.

Timer Setup

  1. On the touchscreen, navigate to the timer setup menu.
  2. Adjust the timer duration as needed.

Light Fiber Setup

  1. Press the light fiber insert/release button to open the light
    fiber slot.

  2. Insert the light fiber into the slot and ensure it is securely
    in place.

System Ready (Standby)

The LED Console is now ready for use. It will be in standby
mode, waiting for user input.

Curing Process

  1. Position the Light Fiber within the implant site.

  2. Activate the curing process by pressing the activation button
    on the LED Console.

  3. Monitor the curing process using the status indicators on the
    touchscreen.

Disassembly

  1. After completing the curing process, turn off the LED Console
    using the main power switch.

  2. Press the light fiber insert/release button to release the
    light fiber.

  3. Carefully remove the light fiber from the slot.

Shutdown

  1. Ensure that the LED Console is turned off using the main power
    switch.

  2. Disconnect the power cord from the LED Console and unplug it
    from the power outlet.

Troubleshooting

If you encounter any issues or problems with the IlluminOss
Photodynamic LED Light Curing System, please refer to the
troubleshooting section in the user manual for assistance.

Warnings & Safety

Errors

The LED Console may display error messages in case of any
malfunctions or issues. Please refer to the user manual for a list
of error messages and their corresponding actions.

Alerts

The LED Console may display alerts to notify the user of
specific conditions or situations. Please refer to the user manual
for a list of alerts and their corresponding actions.

Warranty, Maintenance & Customer Service

For information regarding warranty, maintenance, and customer
service, please refer to the user manual or contact IlluminOss
Medical Inc. directly.

Cleaning & Disposal

Follow the cleaning and disposal instructions provided in the
user manual to ensure proper maintenance and disposal of the
IlluminOss Photodynamic LED Light Curing System.

Technical Specifications

  • Product Name: IlluminOss Photodynamic LED Light Curing
    System

  • Model Number: SY-2100-01

  • Operating Temperature: [temperature range]

  • Operating Humidity: [humidity range]

  • Fuse Information: [fuse details]

  • Electrical Waste and Electronic Equipment: Type BF Applied
    Part

  • Equipotential Ground: Yes

  • IP Rating: IPX0 (Ordinary equipment, no protection against
    ingress of particulate or water)

  • Radio Frequency Identification (RFID): Yes

  • Optical Radiation: Caution

FAQ

Q: What is the purpose of the IlluminOss Photodynamic LED Light

Curing System?

A: The IlluminOss Photodynamic LED Light Curing System is used
for the curing of Photodynamic Monomer in bone stabilization
procedures.

Q: How does the LED Console emit light for curing?

A: The LED Console emits a specific spectral output of 435 nm
from an LED, which is delivered to the Light Fiber positioned
within the implant to affect curing.

Q: Can the system be used in patients with allergies or

sensitivities to any of the components?

A: No, the system should not be used in patients with known
allergies or sensitivities to any of the components. Please refer
to the detailed procedural information for more information on
contraindications.

IlluminOss Photodynamic LED Light Curing System
Instructions for Use
SY-2100-01

For detailed procedural information including Indications, Warnings, Cautions, Risks & Contraindications, visit www.illuminoss.com/ifu-us
IlluminOss Medical Inc. 993 Waterman Avenue East Providence, RI 02914 +1 401-714-0008 www.illuminoss.com

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TABLE OF CONTENTS ­ REQUIRES REVISION

I. Description of Parts

2

II. Symbols

8

III. System Overview

10

IV. Intended Use, Indications & Contraindications

12

V. Device Use Guide

a. Initial System Setup

16

b. Clinical Use

i. Console Setup

23

ii. Timer Setup

28

iii. Light Fiber Setup

31

iv. System Ready (Standby)

34

v. Curing Process

36

vi. Disassembly

38

vii. Shutdown

39

VI. Troubleshooting

40

VII. Warnings & Safety

a. Errors

48

b. Alerts

51

VIII. Warranty, Maintenance & Customer Service

53

IX. Cleaning & Disposal

54

X. Technical Specifications

55

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DESCRIPTION OF PARTS | LED CONSOLE LED Console Front View

1

2

3

4

5
Description of Parts 1 Activation Button 2 Timer Card Target 3 (LCD) Touchscreen 4 Light Fiber Insert / Release Button 5 Nosecone

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DESCRIPTION OF PARTS | LED CONSOLE LED Console Rear View
1

2

4

3
Description of Parts 1 Fan 2 Main Power Switch 3 Power Cord Attachment and 10 ft length Power Cord (not pictured) 4 Earth Ground

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DESCRIPTION OF PARTS | ADDITIONAL PARTS Additional Parts (Contained Within the Sterile Implant Kit)

1

2

Description of Parts 1 Timer Card 2 Light Fiber Hub

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DESCRIPTION OF PARTS | TOUCHSCREEN
(LCD) Touchscreen The organization of the Touchscreen on the LED Console is designed to provide the user with details about the status of the system as well as understanding the stages of system setup.

1

2

3

4
Description of Parts 1 Timer Duration 2 Status 3 Light Fiber Status 4 User Actions

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DESCRIPTION OF PARTS | TOUCHSCREEN STATUS Status

Touchscreen Status Definitions

Setup

Time being set and Light Fiber being attached

Standby

All systems programmed, timer set, Light Fiber attached and waiting for user

Enabled

System moved from Standby ­ awaiting user activation

Curing

Activation of light source, light delivered to the implant ­ timer counting down

Done

Curing process completed ­ light delivery process terminated

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SYMBOLS Symbols Description Warning Caution Read Instructions For Use Catalog Number Medical Device Serial Number LOT Number UDI code Manufacturer Date of Manufacture CE mark for product compliance FCC symbol Operating Temperature Operating Humidity

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Fuse information National Recognized Test Laboratory Safety Mark Electrical waste and electronic equipment Type BF Applied Part Equipotential Ground IPX0 Ordinary equipment, no protection against ingress of particulate or water Radio Frequency Identification (RFID) Caution Optical Radiation

SYSTEM OVERVIEW
LED Console The IlluminOss LED Console is a special purpose light source for the curing of Photodynamic Monomer in the IlluminOss Photodynamic Bone Stabilization System Implant Kit, which are provided to the user as a sterile EtO packaged implant.
The LED Console emits a specific spectral output of 435 nm from an LED which is delivered to the Light Fiber positioned within the implant to affect curing of the implant.
The unit consists of a composite outer housing containing an LED power module; LED and focusing optics; an optical shutter system; an RFID Timer Card reader; and a timer control board with an interface that manages the duration of visible light provided which is specific for each of the implants.
The Shutter permits either “Active” or “System Standby” operation modes, precluding the emission of light to the Light Fiber until the user defines the activation step.
The Light Fiber plugs into the Nosecone which detects the insertion of the Light Fiber, ensuring that it is attached to the LED Console prior to the delivery of light as well as ensuring the Light Fiber is connected to the system for the entire duration of the curing process. The system shall not operate without the Light Fiber inserted into the Nosecone.

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Do not use any other components or parts other than those supplied with the LED Console.
Warning: The LED Console may not be used with the predicate implant kit.

System The system user architecture has multiple safeties built into each process. Any active processes, initiation of curing, powering the system off, or stopping of the curing process, requires two discrete actions to prevent inadvertent activation by the user.
Each individual stage of the system setup has a “Back” button permitting modification or alteration to the process. Curing times are embedded into the system during setup, and any duration of curing less than that programmed (e.g., user-initiated stop or Light Fiber disconnection) reads as a system fault on the screen. The Nosecone continually monitors for the presence of the Light Fiber using microswitches, and any removal of the fiber during the curing process also reads as a fault. All faults associated with shortened cure times resets the timer to the originally designated cure time to prevent potential of shortened cures times.
Power Supply The power supply operates on universal line voltages from 100-240VAC, 50-60Hz with a fixed power supply specially designed to provide properly rated voltage and current to the LED. An external cooling fan is provided to keep the LED lamp housing and internal components of the power supply at optimum operating temperature. The fan must not be covered or otherwise blocked.
The IlluminOss Photodynamic LED Light Console SY 2100-01 is provided with a 10 ft medical grade power cord. There are no other parts nor accessories required for its use. Should the 10ft power cord become lost or damaged, contact IlluminOss Medical Inc. for a replacement.
Light Source The light source is a specific wavelength and power LED, with an integrated optical barrel, focused to provide optimum light output to the plastic optical Light Fiber. The LED Console is rated for continuous operation.

RFID Timer Cards The system is designed to operate in conjunction with the IlluminOss RFID Timer cards, which will be supplied with each IlluminOss Photodynamic Bone Stabilization System implant Kit.

The cards contain specific RFID programming, which when read by the RFID antennae will program a specific timer countdown cycle optimized for that specific IlluminOss implant. Once the RFID card has been read by the LED Console, the RFID reader process is terminated, preventing the reading of another card. Curing time can then only be adjusted by the user actively navigating backwards through the setup process and resetting the timer system with a new timer card.

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Maintenance
All LEDs degrade over time, and the LEDs used to power the LED Console are no different, as they degrade to some extent after extensive and repeated use. Although the amount determined by testing was shown to be minimal, nonetheless a “Change LED” light illuminates when the LED has achieved 4950 hours, reminding the user to have the unit serviced. The unit shall continue to operate normally up through 5000 hours of use, where the system shall finish the last curing cycle and no longer function, requiring a replacement of the illumination system by authorized IlluminOss parties. There are no self- serviceable components on the LED Console and all repairs must be performed by IlluminOss.

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INTENDED USE, INDICATIONS & CONTRAINDICATIONS

Intended Use, Indications & Contraindications

Precautions

· Read instructions prior to use.
· Prior to using the IlluminOss Photodynamic Bone Stabilization system, surgeons should, through specific training and experience, be thoroughly familiar with the properties, handling characteristics, and application of the system.
· Strict adherence to good surgical principles and technique are required during the use of the IlluminOss Photodynamic Bone Stabilization System.
· The monomer in liquid form may cause sensitization by skin contact. In case of contact with skin, wash immediately with soap and water.
· In the tibia and femur, the IlluminOss implant is intended only as a means of providing supplemental fixation for FDA-cleared fracture fixation devices. In the tibia and femur, IlluminOss cannot be used as a stand-alone implant.

Intended Purpose

The intended purpose of the Photodynamic LED Light Curing System is to deliver visible light to the IlluminOss Photodynamic Bone Stabilization System Implant to polymerize and harden the photodynamic liquid monomer contained within the sterile ( EtO sterilized ) packaged balloon implant portion of the product.

Intended Users & Environment of Use

The intended users of the LED Console are orthopedic surgeons, nurses and surgical technicians working within the environment of the Operating Room, in the repair and stabilization of fractures. As with any surgical equipment, the user is required to read and understand the operating manual of the system that they are using.

WARNING: The Photodynamic LED Light Curing System is not suitable for use in the presence of a flammable or anesthetic mixture. It should not be used in an oxygen enriched environment.

Intended Patient Populations

The Photodynamic LED Light Curing System is intended for use in skeletally mature patients in the treatment of traumatic, fragility, pathological, and impending pathological fractures of the humerus, radius, ulna, clavicle, pelvis, fibula, metacarpals, metatarsals, and phalanges. It may also be used in the femur and tibia to provide supplemental fixation to an anatomically appropriate FDA-cleared fracture fixation system.

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Intended Use, Indications & Contraindications

Indications / Medical Condition(s)

The Photodynamic LED Light Curing System is used only in conjunction with the curing of the IlluminOss Photodynamic Bone Stabilization Implants, and therefore the indications that govern its use are those of the implant.

The IlluminOss Photodynamic Bone Stabilization System is indicated for use in skeletally mature patients in the treatment of traumatic, fragility, pathological, and impending pathological fractures of the humerus, radius, ulna, clavicle, pelvis, fibula, metacarpals, metatarsals, and phalanges. The IlluminOss Photodynamic Bone Stabilization System can also be used in conjunction with FDA-cleared fracture fixation systems to provide supplemental fixation in these anatomic sites. The IlluminOss System may be used in the femur and tibia to provide supplemental fixation to an anatomically appropriate FDA-cleared fracture fixation system.

Contraindications There are no specific contraindications for the IlluminOss LED Console.

The IlluminOss Photodynamic LED Light Curing System is used only in conjunction with the IlluminOss Photodynamic Bone Stabilization System, and therefore the contraindications that govern its use are those of the implant.

The warnings for the IlluminOss Photodynamic Bone Stabilization System are:

· This device has not been studied in patients who are skeletally immature.
· Do not reuse or attempt to re-sterilize the disposable components. · Discard and do not use opened or damaged packages. Do not use if
there is a loss of sterility of the monomer or other kit components. · Do not utilize any component after the expiration date. · Correct selection of the implant diameter and length is extremely
important, and should be determined before implantation: · Ensure the implant is long enough to span the fracture, and is not
longer than the canal · Ensure that the implant diameter is large enough to ensure cortical
contact. · Ensure the separation instrument can reach the balloon. · The polymerization (curing cycle of implant) is a short term
exothermic reaction. · Do not insert or affix sutures, K-wires, or other hardware to or

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Intended Use, Indications & Contraindications
through the stabilization balloon until after it has cured.
· Do not attempt to inflate the balloon catheter by use of any ancillary inflation equipment. Properly sized inflation syringes and the amount of monomer necessary to accomplish the appropriate inflation are provided. The balloon is made of a non-compliant, thin walled PET and does not expand larger than its prescribed size.
· Do not add any material or fluids to the monomer.
· Do not expose monomer to any light source other than the IlluminOss Photodynamic Curing System, shield the monomer from light after removal from vial.
· If, upon fluoroscopic examination, the user determines that the inflated balloon is not in contact with the intramedullary canal of the bone, the user should remove the balloon prior to curing the monomer, reassess sizing, and replace it with the appropriately sized balloon.
· Do not activate the light source until the balloon catheter is in the appropriate position and the bone fracture is reduced and ready for stabilization. Activation of the light source in the presence of the monomer will initiate polymerization, an irreversible process.
· The monomer must be exposed to the IlluminOss Photodynamic Curing System for a specific amount of time in order to activate and fully cure the implant. A partially cured implant cannot be used to complete a procedure. If an uncured, or partially cured implant is suspected, or if a curing cycle is interrupted, additional curing cycles should be completed
· Inadequate postoperative fixation or unanticipated postoperative events may affect the interface between the bone and stabilization balloon, which may lead to micro-motion of the implanted balloon and balloon surface. Periodic follow up examinations and radiographs are advised for all patients.
· Deep wound infection is a serious postoperative complication and may require total removal of the stabilization system and embedded polymer. Deep wound infection may be latent and not manifest itself for several years post- operatively. Vascular insufficiency.

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Intended Use, Indications & Contraindications
Risks
As with any IM fixation system or rod the following can occur:
· loosening, bending, cracking, fracture, or mechanical failure of the components or loss of or inadequate fixation in bone attributable to delayed union, nonunion, insufficient quantity or quality of bone, markedly unstable comminuted fractures, or insufficient initial fixation
· loss of anatomic position with nonunion or malunion with rotation or angulation
· adverse tissue reaction · infection, including wound complications · thromboembolic event or fat embolism (blood clot, fat, or other
material that could · result in organ damage or failure) · implantation- related bone fracture · soft tissue damage · pain and/or loss of function · revision · inability to properly deploy or remove device Risks specific to a photodynamic curing system can include: · malfunction of photodynamic process · lack of electrical safety or electromagnetic compatibility · unacceptable exothermic reaction · balloon leakage

INITIAL SYSTEM SETUP
The proper set up and operation of the IlluminOss photodynamic Light Console will maximize safety and performance. Please read and follow all safety and operating instructions compiled in this and other instructions prior to setting up and operating the light source.
Intended User and Environment of Use: The intended users of the LED Console are orthopedic surgeons, nurses and surgical technicians working within the environment of the Operating Room, in the repair and stabilization of fractures. As with any surgical equipment, the user is required to read and understand the operating manual of the system that they are using.
Note: This manual is only designed to provide information on the use and set up of the IlluminOss LED Console, however it does reference the materials and components contained within the IlluminOss Photodynamic Bone Stabilization System Implant Kit.

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These items are packaged sterile, single patient contact, separately from the LED Console. The user should refer to the specific Surgical Technique guide, or instructions for use towards the correct preparation and use of the catheter and light fiber. Items contained within the IlluminOss Bone Stabilization System Implant Kit are sterilized by ETO.
Process at a Glance

1. Setup

2. Set Curing Timer

3. Insert Light Fiber

4. System Standing By

5. Enable Curing

6. Curing Cycle

7. Finish Curing

DEVICE USE GUIDE | INITIAL SYSTEM SETUP

Initial System Setup

Step 1: Unbox & Setup

1.1 Unbox Unpack the LED Console from the shipping container and place it on a stable table.

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1.2 Inspect
Carefully remove the contents from the boxes and check for any damage. Check the Nosecone label to verify the LED Console has not been tampered with. If you observe or experience any problems with your equipment, notify IlluminOss Medical Inc. Customer Service immediately. Before continuing with unpacking and installation, please read the following operation manual for safety recommendations and installation, running, and troubleshooting instructions.

Initial System Setup

Step 2: Power & Activate Device

2.1 Attach the Power Cord
Attach the Power Cord to the Power Cord Attachment on the rear of the LED Console, immediately below the Main Power Switch. Connect the plug to a wall power supply outlet.

Warning:

To avoid risk of electric shock, this equipment must only be connected to a supply main with protective earth.

Note: From a safety perspective, as with any wall powered electrical system, do not position the plug and receptacle powering the LED Console in a manner where disconnection of the power source is not readily accessible should it be required. The LED Console is rated for 120 voltage.

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Initial System Setup

Step 2: Power & Activate Device

2.2 Power On Device
Turn on the Main Power Switch on the rear side of the LED Console. This switch controls power delivery to the entire LED Console. The Main Power Switch must be on for the unit to operate.

2.3 Confirm Power On
When the plug is inserted into the wall and the Main Power Switch is turned on, the Activation Button at the front of the unit shall blink with a blue light to indicate the system has power.
2.4 Activate Device
To activate the system, depress the blinking Activation Button on the front of the LED Console once. When activation is successful, the button will illuminate solid blue.

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Initial System Setup

Step 3: Self Diagnostics
3.1 Self Diagnostics Cycle
The unit will now turn on and begin a short self-diagnosis. The screen will display “Performing Self Diagnostics.”
When complete and all systems and components are functioning according to specification, the screen shall display, “Diagnostic Check Complete System Ready.” The system is now ready for clinical use.

Note: For Self-Diagnostics troubleshooting, see Troubleshooting section, p.46

Initial System Setup

Step 4 (International Version): Change Language

4.1 Locate Change Language Button
Once the System Ready screen has been initiated, the user has the opportunity to set the local language from the screen by depressing the Change Language Button on the Touchscreen and picking one of the available options.

Note: The default language is always English and the Change Language Button is presented in English irrespective of the set language.

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Initial System Setup

Step 5: Deactivate & Power Down
5.1 Deactivate Device Deactivate off the system by depressing the solid blue Activation Button on the front of the LED Console.
5.2 Confirm Deactivation Press the Activation Button a second time to confirm. The Activation Button shall blink with a blue light to indicate the device is still powered by the Main Power Switch.

Note: The Activation button has a safety against the user inadvertently turning off the system by a single depression of the button, and a second action depressing the Activate Button is required.

5.3 Power Off Device
After deactivation, turn off power to the entire device by pressing the Main Power Switch on the rear of the device. Unplug the LED Console, remove the Power Cord, and place the instrument in an appropriate storage location.

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DEVICE USE GUIDE | CLINICAL USE
Important Pre-Operave Setup Note
With the setup of any equipment brought into the hospital for use, it is important to Set-up and acvate the LED Light Console light prior to the start of the clinical procedure to ensure the correct operaon and funconality of the unit.
Conformaon of funconality of the LED Light console prior to the start of the clinical procedure reduces risk, ensures that wall power connecons are funconal, negates potenal extended procedural mes and permits the exchange or of equipment or alteraon of clinical treatment methods should it be deemed necessary.
The LED Light Console should be turned on and funconal prior to the start of the surgical procedure.
This device complies with Part 18 of the FCC Rules however Do Not Stack the LED Light Console with Other Equipment

Warning:

Use of this equipment adjacent to or stacked with other equipment should be avoided because it could result in improper operation. If such use is necessary, this equipment and the other equipment should be observed to verify that they are operating normally.

Warning:

Portable RF communications equipment (including peripherals such as antenna cables and external antennas) should be used no closer than 30 cm (12 inches) to any part of the device, including cables specified by the manufacturer. Otherwise, degradation of the performance of this equipment could result.

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DEVICE USE GUIDE | CLINICAL USE

Clinical Use

Step 1: Console Setup

1.1 Place LED Console in OR
Place the LED Console on a stand in the Operating Room, outside of the sterile field. Determine an appropriate position for the LED Console, making certain that it is placed in a position convenient to the operating table and that it is on the same side as the surgical site.

Ensure that the distance from the LED Console is not further than ~6 ft to the surgical site as the Light Fiber from the implant needs to comfortably reach the LED Console.

Warning:

The Photodynamic LED Light Curing System is not suitable for use in the presence of a flammable or anesthetic mixture. It should not be used in an oxygen enriched environment.

Note: Do not block or cover the fan or place the LED Console in a location where the fan may be covered.

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Clinical Use

Step 2: Power & Activate Device
2.1 Attach the Power Cord Attach the Power Cord to the Power Cord Attachment on the rear of the LED Console, immediately below the Main Power Switch. Connect the plug to a wall power supply outlet.

Warning:

To avoid risk of electric shock, this equipment must only be connected to a supply main with protective earth.

Note: From a safety perspective, as with any wall powered electrical system, do not position the plug and receptacle powering the LED Console in a manner where disconnection of the power source is not readily accessible should it be required. The LED Console is rated for 120 voltages.

2.2 Power On Device
Turn on the Main Power Switch on the rear side of the LED Console. This switch controls power delivery to the entire LED Console. The Main Power Switch must be on for the unit to operate.

Note: When the plug is inserted into the wall and the Main Power Switch is turned on, the Standby Button shall blink with a blue light to indicate the system has power.

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Clinical Use

Step 2: Power & Activate Device
2.3 Confirm Power On
When the plug is inserted into the wall and the Main Power Switch is turned on, the Activation Button at the front of the unit shall blink with a blue light to indicate the system has power.
2.4 Activate Device
To activate the system, depress the blinking Activation Button on the front of the LED Console once. When activation is successful, the button will illuminate solid blue.

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Clinical Use

Step 3: Self Diagnostics
3.1 Self Diagnostics Cycle
The unit will now turn on and begin a short self-diagnosis. The screen will display “Performing Self Diagnostics.”
The self-diagnosis process ensures that all aspects of the system are functional and performing according to design specifications. This program is run each time the unit is powered on.

Note: For Self-Diagnostics troubleshooting, see Troubleshooting section, p. 46.

3.2 Ready for Setup
When the system, has completed Self Diagnostics and all systems and components are functioning according to specification, the Touchscreen shall display, “System Ready.” The system is now ready for use and further setup in the curing of an implant.

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Clinical Use

Step 4: Set Timer for Curing
4.1 System Ready for Setup A “System Ready” screen shows up for ~5 seconds and then automatically changes to “System Set Up,” alternating between the IlluminOss logo and a “Touch Timer Card to RFID Point” message.

4.2 Obtain Timer Card The Timer Card is located within the IlluminOss Photodynamic Bone Stabilization System Implant Kit in a non-sterile package.
Warning: The Timer Card is not sterile and should not be placed on the sterile field.

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Clinical Use

Step 4: Set Timer for Curing
4.3 Hold Card to Target Bring the Timer Card into contact with the Timer Card Target on the LED Console to the left of the Touchscreen.
Note: The Timer Card Target blinks green while searching for the Timer Card to read.

4.4 Timer Card Read
When the Timer Card is successfully read by the system, the screen changes to “Time From Card,” and the time in seconds is now displayed at the center of the Touchscreen.

4.5 Accept (or Reject) Timer
The user must either confirm the time set by pressing the “Accept” button on the lower right hand of the screen, or the “Back” button to return to the timer programming stage of Curing Setup.

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Clinical Use

Step 4: Set Timer for Curing

Note: The system shall not proceed to the next step in Curing Setup without the user making a timer set choice.

4.6 Complete Timer Setup
With the time accepted into the system, the time set from the Timer Card is displayed on the upper left portion of the screen.

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Clinical Use

Step 5: Light Fiber Insertion
5.1 Insert Light Fiber Prompt The screen automatically changes to displaying an image of the Hub of the Light Fiber, indicating it needs to be inserted into the round insertion point on the front of the Nosecone of the LED Console.

5.2 Press to Insert
With one hand, press down on the Light Fiber Insert / Release Button on the top of the Nosecone and with the other hand, insert the Light Fiber Hub into the Nosecone.

5.3 Push to the Back
While still holding the Light Fiber Insert / Release button, grasp the Light Fiber Hub with two fingers and insert it all the way to the rear of the receptable. The user should feel solid resistance from the back wall of the Nosecone.

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Clinical Use

Step 5: Light Fiber Insertion

5.4 Release Button
Release the Light Fiber Insert / Release button. The Light Fiber is now seated and securely retained in the Nosecone

5.5 Light Fiber in Place When the Light Fiber is positioned correctly, a symbol of the Light Fiber Hub shall appear on the upper right side of the screen.
Note: The Nosecone has two microswitches that continually sense the position of the Light Fiber Hub, ensuring that it is in place and in the correct position. These sensors confirm that there is a Light Fiber in place while the system is delivering optical power to the implant (and immediately stops the curing process, warns the user if the Light Fiber has been removed).

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Clinical Use

Step 6: System Ready
6.1 System Standing By When the correct curing time is loaded into the system and the Light Fiber has been properly seated in the Nosecone, the screen shall display, “System Standing By,” and the set time and the Light Fiber Hub shall appear along the top of the Touchscreen.

6.2 Enable System Depressing the “Enable System” button advances the screen to the “Start Curing” screen.
Note: As with all major active controls or actions that the user shall take on the LED Console, a confirmatory secondary step or second depression of a button is required to initiate any major process. No single button depression initiates an action step.

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Clinical Use

Step 6: System Ready

6.3 Ready for Curing
The system is now ready and awaiting activation from the user to initiate the curing process.

Note: The user can go backwards by pressing the “Back” button and revert to a Standby stage.

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Clinical Use

Step 7: Curing
7.1 Start Curing Depressing the “Start Curing” button initiates the curing process. The Shutter is activated and opened, light is delivered to the Light Fiber and the timer counts down.

7.2 Curing
The status across the top of the screen automatically changes from “Enabled” to “Curing” and the time in seconds remaining in the curing process is displayed at the center of the screen.

7.3 Curing Completed
When the required curing time has been completed and the timer countdown has reached zero, the light delivered to the Light Fiber shall turn off and the status across the top of the screen displays “Cure Time Completed.”

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Clinical Use

Step 7: Curing
7.4 Start New Case (Optional) When finished, a “Start New Case” button appears on the lower left of the screen, enabling the user to start the programming process of the system for another implant, should it be required.

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Clinical Use

Step 8: Disassembly
8.1 Press & Hold Release Button To remove the Light Fiber after completion of a case, with one hand press and hold the Light Fiber Insert / Release button on the top of the Nosecone

8.2 Remove Light Fiber
Grasp the Light Fiber Hub with the other hand, removing it from the Nosecone. Release the Light Fiber Insert / Release button.

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Clinical Use

Step 9: Deactivate & Power Down

9.1 Deactivate Device
When finished with clinical use of the LED Console, press the blue illuminated Activation Button to deactivate the system.
Press the Activation Button a second time to confirm

Note: The Activation Button shall blink with a blue light to indicate the device is still powered by the Main Power Switch.
9.3 Power Off Device After deactivation, turn off power to the entire device by pressing the Main Power Switch on the rear of the device. Unplug the LED Console, remove the Power Cord, and place the instrument in an appropriate storage location.

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TROUBLESHOOTING Troubleshooting

Cancel Curing

1. Confirm Cancel
If during the curing process, the red “Stop Curing” button is depressed, the system asks the user to confirm cancellation by depressing it a second time.

2. Curing Canceled
At this point the curing system is stopped, light delivery to the Light Fiber and implant terminated, and the Touchscreen indicates that the system has been stopped as a result of a user-initiated Stop.
The System reverts to Standby Mode, and the Touchscreen indicates that the Implant was not fully cured, and that the system needs to be run again to complete curing.

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Troubleshooting

Cancel Curing

3. Enable System
Depressing the “Enable System” button takes the system back to the “Start Curing” stage.

4. Curing Timer Reset
Now the original programmed time has been reset and the full cure time shall be run again, as the implant has not had the entire amount of programmed illumination and no assurance can be made that the implant is fully cured.

5. Restart Curing
Depressing the “Start Curing” button initiates curing, and the system countdown is displayed, proceeding as per a normal curing process.

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Troubleshooting

Cancel Curing

Note: In all cases when the curing process has been terminated early, the reset process of the system reverts the curing cycle to the stated length of a full implant cure.

Troubleshooting

Light Fiber Removal During Curing

1. Light Fiber Removed
If the Light Fiber is removed from the system, the illumination process and timer are terminated, and a warning stating, “Light Fiber Removed – Implant Not Fully Cured,” is displayed on the Touchscreen.

Note: The LED Console will immediately stop the delivery of illumination if the Light Fiber is removed from its correct position in the Nosecone during the curing process.

2. Reinsert Light Fiber
Reinsert the Light Fiber into the Nosecone in the same manner that it was originally placed (see p. 31, Clinical Use | Step 5: Light Fiber Insertion).

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Troubleshooting

Light Fiber Removal During Curing
3. Curing Timer Reset Once the Light Fiber is reinserted, the original programmed curing time is reset and the full cure time shall be run again, as the implant has not had the entire amount of programmed illumination and no assurance can be made that the implant is fully cured.

4. Restart Curing
Depressing the “Start Curing” button initiates curing, and the system countdown is displayed, proceeding as per a normal curing process.

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Troubleshooting

No Timer Card
1. System Default Timer
In the unusual event that the user does not have a Timer Card or that the provided Timer Card is not capable of being read by the system, the LED Console can be utilized through a preprogrammed timer setting.
The pre-programmed timer is set to a default time of 1,000 seconds, which is the longest cure time of any of the implants provided.

2. No Timer Card
When the “No Timer Card” button is depressed, the default system time of 1,000 seconds is initiated.

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Troubleshooting

No Timer Card

Note 1: If the Timer Card is located prior to the initiation of the curing process, the user can go backwards in the Timer Setup by depressing the “Back” button and enter the correct time through the steps outlined in Clinical Use | Step 4: Set Timer (p. 28).
Note 2: There is no means to enter any times other than with the Timer Card or by using the system default time.

Troubleshooting

Self Diagnosis Failure

1. Re-Run Self Diagnostics If aspects of the system do not function according to specification, the system with reattempt to conduct the Self Diagnostics tests again.
2. System Failure If after repeated attempts, the system has not been able to achieve successful functional specifications in the Self Diagnostics mode, the result shall be a System Failure Mode displayed on the Touchscreen, and the unit shall have to be returned to IlluminOss Medical Inc. under an RMA for repair.
Note: There are no user serviceable parts on the LED Console.

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Troubleshooting

System Won’t Turn On

1. Check Connections
Visually inspect all input and output connections, such as the Power Cord Attachment on the rear side of the LED Console, and Power Cord plug connection at the wall outlet.

2. Check Main Power Switch
Check that the Main Power Switch on the rear side of the LED Console is in the “on” position.

Troubleshooting
Error Messages Applicable to Users
The LED Console is continually running Self Diagnostics to ensure that the system is performing according to the designed specifications. There are the error messages that are applicable to a user during the use of the Console and means to remediate the issue; the residual error messages are applicable only to IlluminOss repair facilities.
Critical Error messages displayed on the Touchscreen shall indicate that the system has suffered an internal electrical or software fault, that the system needs to be returned to IlluminOss under an RMA and that these can only be rectified by Authorized IlluminOss Repair Facilities.

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Troubleshooting

Minor System Faults during Curing

During the curing process, should the LED Light Console detect a minor system anomaly, at the conclusion of the curing process the system shall display a screen indicating that the one unit operated outside of normal parameters, and that the implant may not be fully cured, a repeat cycle of curing is required.

Upon completion of the second curing cycle, the system shall indicate that the LED Console had experienced a system irregularity, and that the unit should be returned to IlluminOss for review and recalibration as soon as possible.

To ensure that a user is aware that a LED Console had experienced a minor System Irregularity, the notification of that irregularity shall remain active on the unit, requesting that the unit be returned to IlluminOss for review. This notification shall remain present until IlluminOss technical staff reviews the system and clears the fault. It cannot be cleared by a user.

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Troubleshooting

Minor System Faults in the Standby State

Should the LED Console indicate a minor error while the system is in the standby state, eg the LED is operating, but indicated not to be within it’s normal operating parameters, the user should restart the LED Console System via the rear Main Power Switch.
At the completion of use, send device to IlluminOss for servicing per the notification on the final screen.

NOTE : Any minor system faults that occur during the curing cycle shall automatically generate the warning that the system operated outside of it’s established parameters and that a second curing cycle is required.

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Troubleshooting

List of Minor System Faults

Minor Faults of the LED System that if were to occur during a curing cycle might impact the implant and require a second curing cycle are as follows:
0x00000008 LED under-current, but not shorted LED OPERATING OUTSIDE NORMAL PARAMETERS
The LED is operating, but not within normal operating parameters. A fault experienced prior to use, restart the LED Console via the rear Main Power Switch. At the completion of use, send device to IlluminOss for servicing. If the fault occurs during a curing cycle, at the completion of that cycle, the user needs to repeat the curing cycle, and then send device to IlluminOss for servicing
0x00000010 LED over-current, but not shorted LED OPERATING OUTSIDE NORMAL PARAMETERS
The LED is operating, but not within normal operating parameters. A fault experienced prior to use, restart the LED Console via the rear Main Power Switch. At the completion of use, send device to IlluminOss for servicing. If the fault occurs during a curing cycle, at the completion of that cycle, the user needs to repeat the curing cycle, and then send device to IlluminOss for servicing
0x00000020 LED current sensors mismatch LED OUTSIDE NORMAL PARAMETERS
There are redundant LED current measuring circuits that are not consistent compared to each other. If the error presents prior to a curing cycle, restart the Console via the rear main power switch. If it occurs during curing , at the completion of a curing cycle, the user needs to repeat the curing cycle, and then send device to IlluminOss for servicing.
0x00000080 Supply failure, low threshold LED OUTSIDE NORMAL PARAMETERS
The AC/DC power supply is operating, but not within normal operating parameters. If the error presents prior to a curing cycle, restart the Console via the rear main power switch. If it occurs during curing at the completion of a curing cycle, the user needs to repeat the curing cycle, and then send device to IlluminOss for servicing.
Other minor faults such as fan failure or temperature anomaly do not impact the curing process
The above are the error messages that are applicable to a user during the use of the Console; the residual error messages are applicable only to IlluminOss repair facilities.
All Error messages displayed on the Touchscreen shall indicate that the system has suffered an internal electrical or software fault, that the system needs to be returned to IlluminOss under an RMA and that these can only be rectified by Authorized IlluminOss Repair Facilities.

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WARNINGS, PRECAUTIONS & SAFETY | ERRORS

Error Code Error Message

Cause

Resolution

N/A

LED-expiration

The LED is within 50 hours of Can use the device until

warning

reaching the useful life limit.

the LED is expired per line

below.

0x00000001 LED expired

The LED has reached the useful life of 5,000 hours.

Send device to IlluminOss for service

N/A

Light Fiber Removed Light Fiber removed from the Reinsert the Light Fiber

Nosecone during curing

into the Nosecone, repeat

process

curing cycle.

0x00000008

LED under-current, but The LED is operating, but not

not short

within normal operating

parameters.

If the error presents prior to a curing cycle, restart the Console via the rear main power switch. If it occurs during curing, at the completion of a curing cycle, the user needs to repeat the curing cycle, and then send device to IlluminOss for servicing.

0x00000010

LED over-current, but not short

The LED is operating, but not within normal operating parameters.

Prior to use, restart the LED Console via the rear Main Power Switch. At the completion of use, send device to IlluminOss for servicing.

0x00000020 LED current sensors mismatch

There are redundant LED current measuring circuits that are not consistent compared to each other

If the error presents prior to a curing cycle, restart the Console via the rear main power switch. If it occurs during curing , at the completion of a curing cycle, the user needs to repeat the curing cycle, and then send device to IlluminOss for servicing.

0x00000080 Supply failure, low threshold

The AC/DC power supply is operating, but not within normal operating parameters.

If the error presents prior to a curing cycle, restart the Console via the rear main power switch. If it occurs during curing at the completion of a curing cycle, the user needs to repeat the curing cycle, and then send device to IlluminOss for servicing.

0x00000800 Fan failure

The fan is not operating properly

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47

the completion of use, send device back for service.

N/A

Temperature failure

Incorrect operating temperature If the error presents prior

has been detected

to a curing cycle, restart

the Console via the rear

main power switch. Upon

the completion of use,

send device back for

service.

0x00000040 LED open circuit

The LED is not functioning properly

Send device to IlluminOss for servicing.

0x00000004 LED short circuit

The LED is not functioning properly

Send device to IlluminOss for servicing.

0x00000100 Supply failure, high threshold

The AC/DC power supply is not Send device to IlluminOss

functioning properly

for servicing.

N/A

LCD backlight current The LCD Touchscreen backlight Restart the Console via

failure

is not within expected operating the rear main power

range

switch. Send device to

IlluminOss for servicing.

0x00000400 Shutter failure

The mechanism that controls the optical power to the Light Fiber is not in the proper position

If the error presents prior to a curing cycle, restart the Console via the rear main power switch. If it occurs during curing, at the completion of a curing cycle, the user needs to repeat the curing cycle and send device to IlluminOss for servicing.

0x00002000 Cover open

The top cover has been moved Send device back to

from its normal position

IlluminOss for service

N/A

SD-card cannot be

The memory device used to log Restart the Console via

read

data cannot be communicated the rear main power

with

switch. After use, send

device to IlluminOss for

servicing.

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WARNINGS, PRECAUTIONS & SAFETY | ALERTS

The words “Warning,” “Caution,” and “Note” carry special meanings and should be carefully reviewed.

Alert Definitions

Symbol
Warning

Definition
The personal safety of the patient and health professional may be involved. Disregarding this information could result in injury to the patient.

Caution

Special service procedures or precautions must be followed to avoid damaging the instrument.

Special information to make maintenance easier or important information

Note

clearer.

Alert Messages

Symbol
Warning

Definition
To avoid risk of electric shock, this equipment must only be connected to a supply main with protective earth.

Warning Warning

The Photodynamic LED Light Curing System is not suitable for use in the presence of a flammable or anesthetic mixture. It should not be used in an oxygen enriched environment.
Disconnect power supply from power outlet prior to any maintenance.

Warning Warning

The Photodynamic LED Light Curing System and all associated accessories are for use exclusively with the IlluminOss Medical Inc. Photodynamic Bone Stabilization System Implant Kit. Do not use the system for any other purpose.
If any component failure is observed during use or unexpected light is visible, power down the unit and contact customer service immediately.

Warning

Do not attempt to open or gain access to the IlluminOss LED Console. There are no user serviceable items, and entry to the system may result in damage to the optical systems and overall function to the system.

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Symbol
Warning
Warning

Definition
Do not use the LED Console if the tamper proof decal on the side of the unit of on the front nose cone has been removed, altered or broken. Do not use the LED Console if the system appears to have been opened or tampered with. Return the LED Console immediately to IlluminOss Medical for replacement.
The LED Console may not be used with the predicate implant kit.

Caution Caution

There are no User-serviceable parts inside the device. Contact IlluminOss Medical Inc. for any service needs.
Risk Group 2; CAUTION: Possibly hazardous optical radiation emitted from this product. Do not stare at the operating lamp. Maybe harmful to the eye.

Caution Caution Caution

Portable and mobile RF communications equipment can affect medical electrical equipment.
Medical electrical equipment needs special precautions regarding EMC and needs to be installed and put into service according to the EMC information in this manual.
Never look directly at light exciting the active portions of the Light Fiber.

Do not repeatedly turn the LED Console on and off as it will eventually shorten

Note

the life of the LED.

Change LED” light illuminates when the LED has achieved 4950 hours,

reminding the user to have the unit serviced. The unit shall continue to

Note

operate normally up through 5000 hours of use, where the system shall finish

the last curing cycle and no longer function, requiring a replacement of the

illumination system by authorized IlluminOss parties.

WARRANTY & MAINTENANCE
Warranty IlluminOss Medical Inc. offers a one-year warranty against defects in material and workmanship on all system components. Unauthorized repair, modification, or improper use of equipment will void the warranty. The use of aftermarket replacement parts not supplied or approved by IlluminOss Medical Inc. will void any effective warranties and may result in damage to the equipment.

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Maintenance The IlluminOss LED Console was designed to operate with minimal maintenance. Examine exterior of cords and console, including labels and markings, for wear or damage after use. Should any damage be observed to the 10 ft Power Cord, a new Power Cord should be requested from IlluminOss Medical Inc. Do not use any power cords other than those supplied with the IlluminOss Photodynamic LED Bone Stabilization System.
The IlluminOss Light Console SY 2100- 01 is provided with a 10 ft medical grade power cord. Should the 10ft power cord become lost or damaged, contact IlluminOss Medical Inc. for a replacement. Servicing The IlluminOss Photodynamic LED Light Curing System is NOT user serviceable. There are no user serviced components. Do not tamper with the device’s hardware or software. If you encounter a problem or have any questions, please contact the IlluminOss Medical Inc. Customer Service Department at:
IlluminOss Medical Inc. 993 Waterman Avenue East Providence, RI 02914 +1 401-714-0008 www.illuminoss.com
Security Maintenance and Reporting To ensure the prolonged cybersecurity of the device, IlluminOss continually monitors available resources to remain apprised of the device’s security. In the event, a vulnerability is identified, or a security compromise has been detected the device will need to be returned to the manufacturer for remediation. For any security-related inquiries or issues, please contact customerservice@illuminoss.com
SBOM Request The FDA has issued guidance that requires medical device manufacturers to create and maintain a software bill of materials (SBOM). SBOM ensures the security and compliance of software products by listing all the components and dependencies of a software product. To request an SBOM, send an email to customerservice@illuminoss.com

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PRODUCT CLEANING & DISPOSAL
LED Console Cleaning
CAUTION: Do not immerse the LED Console or Power Cord in any solution or clean with steam, autoclave, or ethylene oxide.
After every use, clean the LED Console and Power Cord according to the cleaning instructions below or standards that are prescribed according to hospital policy.
Use of a low-level disinfectant (LLD) wipe and solution that includes the following claims on its labeling: “does not cause adverse effects (corrosion) to plastics, rubbers, and metals.” Enclosure, labeling and LCD materials shall be compatible with cleaning with the use of 70% Isopropyl Alcohol Wipes.
Users of the Photodynamic LED Light Curing System must also observe site- specific governing regulations for protection of personnel and for effective handling and disposal of LLD waste byproducts.
Light Fiber Insertion Point Cleaning Inspect and clean the Light Fiber insertion point on the front Nosecone after each use or as required according to the Cleaning & Sterilization standards according to hospital policy.
Note: Do not insert anything into the optical pathway of the system as damage to the optical pathway may occur.
Disposal At the end of the LED Console’s service life, please return the LED Console to IlluminOss for proper disposal.

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TECHNICAL SPECIFICATIONS

System Technical Specifications

Light Frequency

435 nm delivered by LED

Power Requirements 100 ­ 240 VAC, 50-60 HZ, 1.1 AMP

LED

435 peak, width 17.83

Shutter Timer

Digital LCD timer, timed shutter

Shutter Activation

LCD Touchscreen Button

Cooling

Filtered, single fan arrangement, thermally controlled to maintain proper lamp temperature

Operating Conditions

The LED Console shall operate in an ambient environment of 50 ­ 86 °F (10 ­ 30 °C) with 30 – 75% relative humidity (noncondensing)

Housing Dimensions 14.0″ x 9.0″ x 5.0″

Weight

8.5 lbs.

System Warranty

1 year from date of purchase

Electrical Protection Classifications in accordance with EN / IEC 60601-1; (UL 60601-1 / CSA C22.2 No. 061.1 for USA / Canada)

Class I, type BF applied part (Light Fiber)

Degree of Protection Against Ingress of Particulates and Fluid

IPX0 (Ordinary Operation)

Mode of Operation / Duty Factor

Continuous Operation

Degree of Protection when Flammable Gases are Present

Not to be used in flammable gas environment. It should not be used in an oxygen enriched environment.

Storage, Transportation and Shipping Conditions

32°F ­ 122°F (0°C ­ 50°C), 30 ­ 75% relative humidity, atmospheric pressure 700 hPA – 1060 hPa

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System Technical Specifications

Essential Performance

The IlluminOss Photodynamic Led Light Console shall maintain an essential performance of the optical output power of > 185 mw/cm2 during the curing cycle, measured by the light output of the system at the bulkhead fitting, and the duration shall be within -1% of the total desired cure cycle time. If the Essential Performance is not maintained during the curing cycle, a potential exists that the implant shall not be fully cured, and a second curing cycle of the implant is

When a curing cycle is interrupted due to an error, LCD screen blackout, LED shutdown, or reset, the device must come back up into a normal state to allow curing to be restarted. If the device is unable to restart the cure cycle, it will be considered a failure. User intervention to restart the console via the rear main power switch is allowed.

Power Supply

The IlluminOss Medical Inc. Photodynamic LED Light Curing System’s power supply provides power from an appropriate wall outlet to the system:
USA: NEMA 1-15P Europe: CEE 7/16

Power Supply Outlet & Plug

The IlluminOss Medical Inc. Photodynamic LED Light Curing System’s power supply provides power from an appropriate wall outlet to the system:

USA NEMA 1-15P

Europe Europe: CEE 7/16

Verify that the power supply will connect to the appropriate outlet and that the power supplied to the outlet is within the range specified in the table provided.

Plug Style A B

Plug P/N Codes 01-9007-US 01-9007-EU

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System Technical Specifications

Warning:

Use of accessories and cables other than those specified or provided by the manufacturer of this equipment could result in increased electromagnetic emissions or decreased electromagnetic immunity of this equipment and result in improper operation.

This device complies with Part 18 of the FCC Rules however Do Not Stack the LED Light Console with Other Equipment

Warning:

Use of this equipment adjacent to or stacked with other equipment should be avoided because it could result in improper operation. If such use is necessary, this equipment and the other equipment should be observed to verify that they are operating normally.

Warning:

Portable RF communications equipment (including peripherals such as antenna cables and external antennas) should be used no closer than 30 cm (12 inches) to any part of the device, including cables specified by the manufacturer. Otherwise, degradation of the performance of this equipment could result.

Spectral Output

Medical Electrical Equipment Safety and Essential Performance Testing
IEC 60601-1:2005 + A1:2012 + A2:2020 Medical Electrical Equipment ­ Part 1: General Requirements For Basic Safety And Essential Performance
IEC 60601-1-2:2014 + A1:2020 Medical Electrical Equipment – Part 1-2: General Requirements for Basic Safety and Essential Performance – Collateral Standard: Electromagnetic Disturbances – Requirements and Test

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IEC 60601-1-6:2010 + A1:2013 + A2:2020 Medical electrical equipment – Part 1-6: General requirements for basic safety and essential performance – Collateral standard: Usability
IEC 62471:2006 Photobiological safety of lamps and lamp systems The IlluminOss LED Light Console emits a bright blue visible light @ 433 nm. As with any source of intense light, the user should not stare directly at the source.
Risk Group 2 CAUTION Possibly hazardous optical radiation emitted from this product. Do not stare at the operating lamp. May be harmful to the eye.
FCC Statement
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of the following measures:
Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help.
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment
RADIATION EXPOSURE STATEMENT: The device has been found to be compliant to the requirements set forth in CFR 47 Sections 2.1091 for an uncontrolled environment. The antenna(s) used for this transmitter must be installed to provide a separation distance of at least 20 cm from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter.

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Emissions for all Equipment and Systems The LED Console and its powering accessories are intended for use in the electromagnetic environment specified below. The customer or user of the Photodynamic LED Light Curing System should assure that it is used in such an environment.

Emissions Test RF Emissions CISPR 11

Compliance Group 1

RF Emissions CISPR 11 Class A

Harmonics IEC 61000-3-2 Class A

Flicker IEC 31000-3-3

Complies

Electromagnetic Environment Guidance
The LED Console and its powering accessories use RF energy for its internal function. Therefore, its RF emissions are very low and are not likely to cause interference in nearby electronic equipment.
The LED Console is suitable for use in all establishments connected to the US power grid.

NOTE: The Emissions Characteristics of this equipment make it suitable for use in industrial areas and hospitals (CISPR 11 class A).
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protecon against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instrucon manual, may cause harmful interference to radio communicaons.
If it is used in a residential environment (for which CISPR 11 class B is normally required) this equipment might not offer adequate protection to radio-frequency communication services. The user might need to take mitigation measures, such as relocating or re-orienting the equipment.

EMC standards Compliance
The IlluminOss Photodynamic LED Light Curing System was tested and found compliant with the following standards. The device is suitable for use in a professional healthcare facility environment.

Standard

Version

Test Type

Limits

CISPR 11 A1 A2

2015 2016 2019

Emissions

Group 1, Class A

IEC 61000-3-2 A1

2018 2020

Harmonic Distoron NA

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IEC 61000-3-3 A1 A2 IEC 61000-4-2
IEC 61000-4-3 A1 A2
IEC 61000-4-4 IEC 61000-4-5 A1 IEC 61000-4-6
IEC 61000-4-8 IEC 61000-4-11

2013 2017 2021

Voltage Flicker

NA

2008

ESD

Contact Level 3 (8KV)
Air Discharge Levels 1-4 (2KV, 4KV, 8KV, 15KV)

2006 2007 2010

Radiated Immunity

Professional Healthcare Facility Environment: 3 V/m
80 MHz ­ 2,7 GHz
80 % AM at 1 kHz

2012

EFT

± 2 kV 100 kHz repeon frequency

2014 2017

Surge

Line to line: ± 0,5 kV, ± 1 kV
Line to ground: ± 0,5 kV, ± 1 kV, ± 2 kV

2023

Conducted Immunity Professional Healthcare Facility Environment: 3 V 0,15 MHz ­ 80 MHz 6 V in ISM bands between 0,15 MHz and 80 MHz
80 % AM at 1 kHz

2009

Magnec Field

30 A/m g) 50 Hz or 60 Hz

2020

Voltage Dips/Interrupons

Dips: 0 % UT; 0,5 cycle At 0°, 45°, 90°, 135°, 180°, 225°, 270° and 315°
0 % UT; 1 cycle And 70 % UT; 25/30 cycles Single phase: at 0°
Interrupons: 0 % UT; 250/300 cycle

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IEC 61000-4-39

2017

Immunity to proximity fields from RF wireless communicaon equipment as
defined in Table 9 of IEC 60601-1-2 Proximity Fields

2014 2020

Magnec Field Proximity
EMC Table 9

See table below See table below

Test specificaons for ENCLOSURE PORT IMMUNITY to proximity magnec fields

Test Frequency

Modulaon

Immunity Test Level (A/m)

30 kHz

CW

8

134.2kHz

Pulse Modulaon 2.1kHz

65

13.56MHz

Pulse Modulaon 50kHz

7.5

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Immunity to proximity fields from RF wireless communicaon equipment as defined in Table 9 of IEC 60601-1-2 Proximity Fields

Test Frequency Band (MHz) (MHz)

Service

Modulaon

Immunity Test Level (V/m)

385

380 to 390

TETRA 400

Pulse

27

Modulaon

18Hz

450

430 to 470

GMRS 460, FRS FM

28

460

± 5 kHz

deviaon

1kHz sine

710

704 to 787

LTE Band 13, 17 Pulse

9

Modulaon 745
217Hz

780

810

800 to 960

GSM 800/900, Pulse

28

TETRA 800,

Modulaon

870

iDEN 820, CDMA 18Hz

930

850,

LTE Band 5

1720 1845 1970

1700 to 1990 GSM 1800;

Pulse

28

CDMA 1900;

Modulaon

GSM 1900;

217Hz

DECT; LTE Band

1, 3, 4, 25; UMTS

2450

2400 to 2750

Bluetooth, WLAN,

Pulse

28

Modulaon

802.11 b/g/n, RFID 2450,

217Hz

LTE Band 7

5240 5500 5785

5100 to 5800 WLAN 802.11 Pulse

9

a/n

Modulaon

217Hz

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RoHS Compliance The IlluminOss Photodynamic LED Light Curing System complies with the substance restriction requirements of the RoHS Recast Directive 2011/65/EU including the amendment to Annex II described in Commission Delegated Directive (EU) 2015/863.

LED Replacement
The LED requires replacement after 5000 hours of use. After 4950 hours of use, the system shall display a blinking “Change LED” indicator on the Touchscreen of the LED Console will flash to warn the user of the impending need to replace the LED. The unit will be operational while the light is flashing.

After 5000 hours, the “Change LED” light will permanently illuminate, there will be an audible beeping sound and the unit will be inoperable. Return the unit to IlluminOss for LED replacement when the indicator light starts flashing.

Calibration
Calibration of the system is not required. The system utilizes frequency stable and nonadjustable microprocessor design for all timing sequence controls and is not adjustable. The timer circuit uses a digital program card to input time duration settings and is read from program card to the controller memory. The controller is based on a Microchip Technologies PIC microprocessor which interprets the data from the program card and manages timing. There is no hardware in the unit that can be calibrated or requires calibration.

Implants

The Implants of the IlluminOss Photodynamic Bone Stabilization System are comprised of an EtO sterilized, single use disposable procedure pack

· Do not expose or attempt to cure the monomer by any light source other than the IlluminOss Photodynamic Curing System,

· The Sterile Implant Kit contains:

Balloon Stabilization Catheter Tray and Lid

QTY. (1) (1) (1) (0) or (1) (1) (2) or (3) (1) (1)

Description Balloon Stabilization Catheter (with Sheath & Lightfiber) Introducer Sheath with Dilator Protective Tube 10 ml Syringes Ring handle 20 ml Syringes Vented Transfer Spike 20 ml Air Evacuation Syringe

Photodynamic Monomer Pouch ­ Sterile Packaged separately

QTY.

Description

(1) (2) (3) or (4) 20ml Photodynamic Monomer Vials in Multipack with tray

Additional Item

(1)

Non-Sterile RFID Timer Card

NOTE: The IlluminOss Photodynamic Bone Stabilization Procedure Pack, its container, and any packaging is not made with natural rubber latex.

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MRI Safety Information MR Conditional
MRI modeling and physical testing were performed to consider the entire family of the IlluminOss Photodynamic Bone Stabilization System (4-mm to 22-mm in diameter and lengths from 30- to 280-mm). Every version of the IlluminOss Photodynamic Bone Stabilization System is MR Conditional. A patient with the IlluminOss Photodynamic Implant may be safely scanned under the following conditions. Failure to follow these conditions may result in injury to the patient.

Parameter

Condition of Use/Information

Nominal Values of Static Magnetic Field (T)

1.5-Tesla or 3.0-Tesla

Maximum Spatial Field Gradient (T/m and gauss/cm)

20-T/m (2,000-gauss/cm)

Type of RF Excitation

Circularly Polarized (CP) (i.e., QuadratureTransmission)

Transmit RF Coil Information

Any transmit RF coil may be used.

Receive RF Coil Information

Any receive RF coil may be used.

Operating Mode of MR System

Normal Operating Mode

Maximum Whole Body Averaged SAR Limits on Scan Duration
MR Image Artifact

2-W/kg (Normal Operating Mode)
Whole body averaged SAR of 2-W/kg for 60 minutes of continuous RF exposure (i.e., per pulse sequence or back-to-back sequences/series without breaks).
The presence of this implant produces an imaging artifact. Therefore, carefully select pulse sequence parameters if the implant is located in the area of interest.

Additional Information

This MR Conditional labeling is only applicable for the IlluminOss Photodynamic Bone Stabilization System. The use of this implant with any supplemental screw fixation has not been evaluated for MRI-related issues.
This MR Conditional labeling is only applicable for the IlluminOss Photodynamic Implant. The use of this implant with any supplemental screw fixation has not been evaluated for MRI-related issues.

Patients who have other MR Conditional devices can be scanned as long all the MR Conditional scan parameters for each of the devices are met. Do not conduct an MRI scan if any conditions for safe scanning for any device cannot be met.

If information about a specific parameter is not included, there are no conditions associated with that parameter.

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Patient Implant Card
To improve patient safety in the MR environment, as well as MRI patient workflow a “Patient Implant Card” that provides the conditions for safe use for the implanted device has been provided. Without a ” Patient Implant Card” many MR imaging services are not equipped to quickly obtain the necessary implant information to safely conduct MR imaging. Please fill out the form and provide it to the patient.

IlluminOss Medical Inc. 993 Waterman Avenue, East Providence, RI 02914 U.S.A. +1 401-714-0008
Copyright 2023 All rights are reserved. No one is permitted to reproduce or duplicate this manual or any part thereof without permission of IlluminOss Medical.
IlluminOss Medical assumes no responsibility for any injury to anyone, or for any illegal or improper use of the product that may result from failure to use this product in accordance with the instructions, cautions, warnings, or statement of intended use published in this manual. IlluminOss Medical Inc. is a registered trademark of IlluminOss Medical. IlluminOss Medical is Protected under various patents and patents pending.

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References

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