CRAFTSMAN 917.375920 Rotary Lawn Mower Owner’s Manual

CRAFTSMAN 917.375920 Rotary Lawn Mower

Product Information

Specifications

• Product Name: Rotary Lawn Mower
• Engine: 725 Series Briggs & Stratton Engine
• Drive: Power-Propelled, All Wheel Drive
• Cutting Width: 22 inches
• Model Number: 917.375920

Product Usage Instructions

Assembly / Pre-Operation

1. Read the entire owner’s manual and familiarize yourself with all safety rules and instructions.
2. Ensure all parts and accessories are included in the package.
3. Follow the assembly instructions provided in the manual to assemble the lawn mower.
4. Before operating, check the oil level and add oil if necessary.
5. Inspect the cutting blade and make sure it is sharp and in good condition.
6. Adjust the cutting height according to your preference.

Operation

1. Ensure you are wearing appropriate safety gear, including protective eyewear and closed-toe shoes.
2. Fill the fuel tank with unleaded gasoline.
3. Place the lawn mower on a flat surface and engage the parking brake.
4. Locate the ignition switch and turn it to the “ON” position.
5. Hold down the safety lever and pull the starter cord or use the electric start button to start the engine.
6. To mow the lawn, push the lawn mower forward at a steady pace.
7. Release the safety lever to stop the blade rotation.
8. When finished, turn off the engine and allow it to cool down before storing.

Maintenance

1. Regularly check the oil level and add oil if necessary.
2. Clean the cutting blade after each use to remove grass clippings and debris.
3. Inspect the air filter and clean or replace it as needed.
4. Check the spark plug and replace if worn or damaged.
5. Inspect the drive belt and adjust or replace if necessary.
6. Keep the lawn mower clean and free of dirt and debris.

FAQ

Q: Can I use this lawn mower for commercial purposes?

A: No, this warranty is void if the product is ever used while providing commercial services or rented to another person.

Q: What does the warranty cover?

A: The warranty covers defects in material and workmanship for a period of two years from the date of purchase. Defective products will receive free repair or replacement if repair is unavailable. For more details on warranty coverage and obtaining free repair or replacement, visit our website: www.craftsman.com/warranty

Q: Are there any safety precautions I should be aware of?

A: Yes, it is important to observe the following safety instructions to prevent serious injury or death:

• Always disconnect the spark plug wire and place it where it cannot come in contact with the plug when setting up, transporting, adjusting, or making repairs.
• Avoid contact with hot engine parts, such as the muffler, as they can cause severe burns.
• Wash hands after handling battery posts, terminals, and related accessories, as they contain lead and lead compounds known to cause cancer and birth defects.
• If using the lawn mower on forest-covered, brush-covered, or grass-covered land, ensure the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws.

WARRANTY

CRAFTSMAN 2-YEAR FULL WARRANTY

For TWO YEARS from the date of purchase, this product is warranted against any
defects in material or workmanship. The defective product will receive free repair or
replacement if repair is unavailable.
For warranty coverage details to obtain free repair or replacement, visit the web page:
www.craftsman.com/warranty

This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT include:

• Expendable parts that can wear out from normal use within the warranty period, such as blades, blade adapters, belts, filters or spark plugs.
• Product damage resulting from user attempts at product modification or repair or caused by product accessories.
• Repairs are necessary because of an accident or failure to operate or maintain this product according to all supplied instructions.
• Preventative maintenance, or repairs necessary due to improper fuel mixture, contaminated or stale fuel.

This warranty is void if this product is ever used while providing commercial services or if rented to another person. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears Brands Management Corporation, Hoffman Estates, IL 60179

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. & Look for this symbol to point out impor- tant safety precautions. It means
CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED.
WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect the spark plug wire and place the wire where it cannot come in contact with the plug.
CAUTION: The muffler and other engine parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.

WARNING : Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
WARNING : Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
WARNING: This lawn mower is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Parts & Repair Center (See the RE- PAIR PARTS section of this manual).

OPERATION

GENERAL OPERATION

• Read, understand, and follow all instructions on the machine and in the manual(s) before starting. Be thoroughly familiar with the controls and the proper use of the machine before starting.
• Do not put hands or feet near or under rotating parts. Keep clear of the dis- charge opening at all times.
• Only allow responsible individuals, who are familiar with the instructions, to oper- ate the machine.
• Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which could be picked up and thrown by blade.
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
• Do not operate the mower when bare- foot or wearing open sandals. Always wear substantial foot wear.
• Do not pull mower backwards unless absolutely necessary. Always look down and behind before and while moving backwards.
• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may richo- chet back toward the operator. Stop blade when crossing gravel surfaces.
• Do not operate the mower without proper guards, plates, grass catcher or other safety protective devices in place.
• See manufacturer’s instructions for proper operation and installation of accesso- ries. Only use accessories approved by the manufacturer.
• Stop the blade(s) when crossing gravel drives, walks, or roads.
• Stop the engine (motor) whenever you leave the equipment, before cleaning the mower or unclogging the chute.
• Shut the engine (motor) off and wait until the blade comes to a complete stop before removing grass catcher.
• Mow only in daylight or good artificial light.
• Do not operate the machine while under the influence of alcohol or drugs. • Never operate the machine in wet grass. Always be sure of your footing: keep a firm hold on the handle; walk, never run.
• Disengage the self-propelled mechanism or drive clutch on mowers so equipped before starting the engine.
• If the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.
• Always wear safety goggles or safety glasses with side shields when operating the mower.

SLOPE OPERATION

Slopes are a major factor related to slip & fall accidents which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, do not mow it.

DO:

• Mow across the face of slopes: never up and down. Exercise extreme caution when changing direction on slopes.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Tall grass can hide obstacles.

DO NOT:

• Do not trim near drop-offs, ditches or embankments. The operator could lose footing or balance.
• Do not trim excessively steep slopes.
• Do not mow on wet grass. Reduced footing could cause slipping.

CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the trimming area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and while walking backwards, look behind and down for small children.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

WARNING: CHILDREN CAN BE INJURED BY THIS EQUIPMENT. The American Academy of Pediatrics recommends that children be a minimum of 12 year of age before operating a pedestrian-controlled lawn mower and a minimum of 16 years of age before operating a riding lawn mower.

• When loading or unloading this machine, do not exceed the maximum recommended operation angle of 15°.
• Wear proper personal protective equipment (PPE)while operating this machine, including(at a minimum)sturdy footwear, eye protection, and hearing protection. Don’t mow in shorts or open-toed footwear. Always let someone know you are outside mowing.

SAFE HANDLING OF GASOLINE

Use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes and other sources of ignition.
• Use only an approved container.
• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
• Never refuel the machine indoors.
• Never store the machine or fuel container where there is an open flame, spark or pilot light such as a water heater or on other appliances.
• Never fill containers inside a vehicle, on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immediately.
• Never overfill fuel tank. Replace gas cap and tighten it securely.

GENERAL SERVICE

• Never run a machine inside a closed area.
• Never make adjustments or repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper operation regularly.
• Keep the machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow the machine to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
• Never attempt to make wheel height adjustments while the engine is running.
• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
• Do not change the engine governor setting or overspeed the engine.
• Maintain or replace safety and instruction labels, as necessary.

Repair Protection Agreements

Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That’s when having a Repair Protection Agreement can save you money and aggravation. Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here’s what’s included in the Agreement:

• Expert service by our 12,000 professional repair specialists.
• Unlimited service and no charge for parts and labour on all covered repairs.
• Product replacement if your covered product can’t be fixed.
• Discount of 25% from the regular price of service and service-related parts not covered by the agreement; also, 25% off regular price of preventive maintenance check.
• Fast help by phone- phone support from a Sears representative on products requiring in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That’s the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655. Sears Installation Service For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A.

• call 1-800-4-MY=HOME®.

ACCESSORIES

These accessories were available when this lawn mower was produced. They are not shipped with your mower. They are also available at most Sears retail outlets and service centers. SOME OF THESE ACCESSORIES MAY NOT APPLY TO YOUR LAWN MOWER.

LAWN MOWER PERFORMANCE

LAWN MOWER MAINTENANCE

ASSEMBLY / PRE-OPERATION

Read these instructions and this manual in  its entirety before you attempt to assembleor operate your new lawn mower. IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. Your new lawn mower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag.

TO REMOVE THE MOWER FROM THE CARTON

1. Remove loose parts included with mower.
2. Cut down two end corners of carton and lay end panel down flat.
3. Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thoroughly for additional loose parts.

HOW TO SET UP YOUR LAWN MOWER

TO UNFOLD HANDLE

IMPORTANT : Unfold handle carefully so as not to pinch or damage control cables.

1. Remove protective padding, raise upper handle section into place on lower handle and tighten both handle knobs.
2. Raise handles until they lock into place in the vertical position.
3. Remove handle padding holding operator presence control bar to upper handle.
4. Move operator presence control bar forward to unlock the handle.
5. Lower handle to desired mowing position. Refer to “ADJUST HANDLE” in the Service and Adjustments section of this manual.

TO ASSEMBLE GRASS CATCHER

1. Put the grass catcher frame into grass bag with the rigid part of bag on the bottom. Make sure the frame handle is outside of the bag top.
2. Slip viny( bindings over the frame.
   NOTE: (f viny( bindings are too stiff, hold them in warm water for a few minutes. (f the bag gets wet, let it dry before using.

TO PREPARE BATTERY

NOTE : Your battery must be charged before you can start your lawn mower.

1. Open port on electric start housing.
2. Connect the battery charger connector (male) to the battery connector (female).
3. Plug the battery charger into a 110-volt A.C. outlet.
   • Leave the battery charger connected for 24 hours before starting your engine for the first time. Connect your battery charger to charge the battery as required.

IMPORTANT: The engine will not recharge your battery. At the end of the mowing season, the battery should be charged for 48 hours to protect the battery during winter storage.

TO INSTALL ATTACHMENTS

Your lawn mower was shipped ready to be used as a mulcher. To convert the mower to bagging or discharging, see “TO CONVERT MOWER” in the Operation section of this manual.

INTRODUCING THE PREMIUM BAGGING BLADE…

For people who bag their clippings, there is a new Premium Bagging Blade. This accessory provides:

• More efficient bagging
• Fewer clippings left on your lawn
• Better performance with leaves and heavy grass When you want better bagging performance, simply remove your current blade and install the Premium Bagging Blade. See “BLADE CARE” in the Maintenance section of this manual.

OPERATION

KNOW YOUR LAWN MOWER

READ THIS OWNER’S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

These symbols may appear on your lawn mower or in the literature supplied with the product. Learn and understand their meaning.

IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.
NOTE : Gasoline containing up to 10% ethanol (El0) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (El0) will void the product warranty.

MEETS CPSC SAFETY REQUIREMENTS

Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Commission. WARNING: The blade turns when the engine is running.

• Operator presence control bar – must be held down to the handle to start the engine. Release to stop the engine.
• Mulcher door – allows conversion to discharging or bagging operation.
• Starter button – used for starting the engine. Auxiliary starter handle – used for starting the engine.
• Drive control levers – are used to engage the power-propelled forward motion of the mower.

The operation of any lawn SAFETYGLASSESmower can result in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs. Were comment standard safety glasses or wide vision safety masks worn over spectacles?

HOW TO USE YOUR MOWER ENGINE SPEED

The engine speed was set at the factory for optimum performance. It is not adjustable.

ENGINE ZONE CONTROL

CAUTION: Federal regulations require an engine control to be installed on this lawn mower in order to minimize the risk of blade contact injury. Do not under any circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running.

• Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn mower.

DRIVE CONTROL

• Self-propelling is controlled by holding the operator presence control bar down to the handle and pulling either drive control lever rearward to the handle. The further toward the handle a lever is pulled, the faster the unit will travel.
• Forward motion will stop when either the operator presence control bar or a drive control lever are released. To stop forward motion without stopping engine, release a drive control lever only. Hold operator presence control bar down against the handle to continue mowing without self-propelling.
  NOTE: If after releasing the drive control the mower will not roll backwards, push the mower forward slightly to disengage drive wheels.

DRIVE CONTROL ADJUSTMENT

Over time, the drive control system may become “loose”, resulting in decreased speed. There is a turnbuckle on the drive control housing to increase tension on the drive cable. Proceed as follows:

1. Turn unit off and disconnect spark plug wire from spark plug.
2. Rotate the turnbuckle on drive control to increase drive speed.
3. Operate mower to test drive speed. Readjust as required.
4. If the condition fails to improve after the above steps (forward speed remains the same), your drive belt is worn and should be replaced.

TO ADJUST CUTTING HEIGHT

Raise wheels for low cut and lower wheels for high cut, and adjust cutting height to suit your requirements. Medium position is best for most lawns.

• To change the cutting height, squeeze the adjuster lever toward the wheel. Move the wheel up or down to suit your requirements. Be sure all wheels are in the same setting.
  NOTE: The adjuster is properly positioned when the plate tab inserts into hole in the lever. Also, 9-position adjusters (if so equipped) allow lever to be positioned between the plate tabs.

TO CONVERT MOWER

Your lawn mower was shipped ready to be used as a mulcher. To convert to bagging or discharging:

REAR BAGGING

• Lift the handle to a vertical position. The rear door will rise to allow easy removal and replacement of the grass catcher. Place the grass catcher frame hooks onto the grass bag brackets.
• To convert to mulching or discharging operation, remove the grass catcher and close the rear door.

SIDE DISCHARGING

• The rear door must be closed.
• Open the mulcher door and install a discharge deflector under door as shown.
• The mower is now ready for discharging operation.
• To convert to mulching or bagging operation, discharge deflector must be removed and the mulcher door must be closed and locked.

SIMPLE STEPS TO REMEMBER WHEN CONVERTING YOUR LAWN MOWER

FOR MULCHING –

1. The rear door closed.
2. Mulcher’s door closed and locked.

FOR REAR BAGGING –

1. Grass catcher installed.
2. Mulcher’s door closed and locked.

FOR SIDE DISCHARGING –

1. The rear door closed.
2. A discharge deflector was installed.

CAUTION: Do not run your lawn mower without the rear door closed or an approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.

TO EMPTY GRASS CATCHER

Empty the grass catcher when clippings are visible in the full bag indicator window.

1. Move operator presence control bar forward to unlock the handle.
2. Lift the handle to a vertical position. The rear door will rise to allow easy removal and replacement of the grass catcher.
3. Lift up on the grass catcher using the frame handle.
4. Remove the grass catcher with clippings from under the lawn mower handle.
5. Empty clippings from bag using both the frame handle and bag handle.
   NOTE: Do not drag the bag when emptying; it will cause unnecessary wear.

BEFORE STARTING ENGINE
ADD OIL
Your lawnmower is shipped without oil in
the engine. For type and grade of oil to
use, see “ENGINE” in the Maintenance
section of this manual.
CAUTION: DO NOT overfill the engine with oil, or it will smoke heavily from the muffler on startup.

1. Be sure the lawnmower is level.

2. Remove oil dipstick from oil fill spout.

3. You receive a container of oil with the unit. Slowly pour the entire container down the oil fill spout into the engine.
   NOTE: Initial oil fill requires only 18 oz. due to residual oil in engine from the manufacturer’s 100% quality testing. When changing oil you may need 20 oz.

4. Insert and tighten the dipstick.

IMPORTANT:

• Check oil level before each use. Add oil if needed. Fill to full line on dipstick.
• Change the oil after every 25 hours of operation or each season. You may need to change the oil more often under dusty, dirty conditions. See “TO CHANGE ENGINE OIL” in the Maintenance section of this manual.

ATTACH FUEL CAP CARTRIDGE

Your mower is equipped with a special FRESH START TM fuel cap and continuous fuel preserver cartridge. See the information and instructions packed with the FRESH START _ cartridge.

1. 1. Snap the cartridge into the bottom of fuel cap.
   NOTE: Do not remove the silver foil seal on the side of the cartridge that snaps into fuel cap.
   2. Grasp the white peel tab and pull to remove the entire seal.
   3. Screw fuel cap onto fuel tank after filling tank with gasoline. Replace the cartridge when empty (about once a season). Check the preserver level visually.

DANGER: Cartridge fluid is HARMFUL OR FATAL IF SWALLOWED. Avoid contact to eyes, skin, or clothing. Do not take it internally. Do not inhale the fluid vapour. Keep out of reach of children. If swallowed, call a physician immediately.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. CAUTION” Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Empty the gas tank, start the engine and let it run until the fuel lines and carburettor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburettor cleaner products in the fuel tank or permanent damage may occur.

TO STOP ENGINE

• To stop the engine, release the operator’s presence control bar.

TO START ENGINE

NOTE: Due to protective coatings on the engine, a small amount of smoke may be present during the initial use of the product and should be considered normal.
NOTE: Your engine is equipped with an automatic choke system. No priming or choking is required before starting.

• Remove the starter button from the accessory bag and insert it into the starter housing attached to the upper handle.

• To start the engine, hold the operator’s presence control bar down to the handle and push the start button.
  IMPORTANT: Do not crank the engine for more than five continous seconds each time you try to start. Wait 5 to 10 seconds between each attempt.

• To start the engine using the rope starter, hold operator presence control bar down to the handle and pull the starter handle quickly. Do not allow the starter rope to snap back.

MOWING TIPS

CAUTION: Do not use de-thatcher blade attachments on your mower. Such attachments are hazardous, will damage your mower and could void your warranty.

• Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to reduce ground speed and/or run the lawn mower over the area a second time.
• For extremely heavy cutting, reduce the width of cut by overlapping the previously cut path and mow slowly.
• For better grass bagging and most cutting conditions, the engine speed should be set in the FAST position.
• Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catcher off with water and let dry before using.
• Keep top of the engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and extend engine life

MULCHING MOWING TiPS

IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. See “CLEANING” in the Maintenance section of this manual.

• The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.
• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, yet the newly cut area will not be exposed to direct sunlight.
• For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades. If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy grass, reduce your width of cut by overlapping the previously cut path and mow slowly.
• • (if so equipped)
• ** Electric-Start mowers
• *** Power-Propelled mowers
• **** Use a scraper to clean under the deck

1. Change more often if operating under a heavy load or in high outdoor temperatures.
2. Service more often if operating in dirty or dusty conditions.
3. Replace blades more often when mowing in sandy soil.
4. Charge 48 hours at end of season.
5. And after each 5 hours of use.

GENERAL RECOMMENDATIONS

The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain unit as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your unit. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

• At least once a year, replace the spark plug, clean or replace air filter element and check blade for wear. A new spark plug and clean/new air filter element assure proper air-fuel mixture and help your engine run better and last longer.
• Follow the maintenance schedule in this manual.

BEFORE EACH USE

• Check engine oil level.
• Check for loose fasteners.

LUBRICATION

Keep unit well lubricated (See “LUBRICATION CHART”).

LUBRICATION CHART

1. Spray lubricant
2. See “ENGINE” in the Maintenance section.

IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self- lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

LAWNMOWER

Always observe safety rules when performing any maintenance.

TIRES

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

DRIVE WHEELS

Check wheels each time before you mow to be sure they move freely. The wheels not turning freely means trash, grass cuttings, etc. are in the drive wheel or dust cover area and must be cleaned to free drive wheels. If necessary to clean the drive wheels, be sure to clean all wheels.

1. Remove hubcaps, Iocknuts, and washers.
2. Remove wheels from wheel adjusters.
3. Remove any trash or grass cuttings from inside the dust cover, pinion and/ or drive wheel gear teeth.
4. Put wheels back in place.
   NOTE: If after cleaning, the drive wheels do not turn freely, contact a Sears or other qualified service center.

BLADE CARE

For best results, blade must be kept sharp. Replace a bent or damaged blade.
CAUTION: Use only a replacement blade approved by the manufacturer of your mower. Using a blade not approved by the manufacturer of your mower is hazardous, could damage your mower and void your warranty.

TO REMOVE BLADE

1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

2. Turn the lawn mower on its side. Make sure air filter and carburetor are up.

3. Use a wood block between the blade and mower housing to prevent blade from turning when removing blade bolt.
   NOTE: Protect your hands with gloves and/or wrap blade with a heavy cloth.

4. Remove the blade bolt by turning it counterclockwise.

5. Remove the blade and attach hardware (bolt, lock washer and hardened washer).

6. Remove debris shield. check the key inside hub of the blade adapter.

The key must be in good condition to work properly. Replace the adapter if damaged.

TO REPLACE BLADE

1. Position the blade adapter on the gine crankshaft. Be sure the key in adapter and crankshaft keyway are aligned; and that the drive belt is inside the tab of the belt retainer.

2. Install debris shield.

3. Position blade on the blade adapter.
   IMPORTANT: To ensure proper assembly, the center hole in blade must align with star on blade adapter.

4. Be sure the trailing edge of blade (opposite sharp edge) is up toward the engine.

5. Install the blade bolt with the lock washer and hardened washer into blade adapter and crankshaft.

6. Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwise.

   • The recommended tightening torque is 35-40 ft. Ibs.

IMPORTANT : Blade bolt is heat treated. If bolt needs replacing, replace only with the approved bolt shown in the Repair Parts section of this manual.

TO SHARPEN BLADE

NOTE: We do not recommend sharpening blade – but if you do, be sure the blade is balanced. An unbalanced blade will cause eventual damage to lawn mower or engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8″ diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with it.)
  NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centred, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If the blade is balanced, it should remain in a horizontal position. If either end of the blademoves downward,sharpenthe heavy end until the blade is balanced.

GRASS CATCHER

• The grass catcher may be hosed with water but must be dry when used.
• Check your grass catcher often for damage or deterioration. Through normal use it will wear. If catcher needs replacing, replace only with approved replacement catcher shown in the Repair Parts section of this manual. Give the lawn mower model number when ordering.

GEAR CASES

• To keep your drive system working properly, the gear cases and area around the drive should be kept clean and free of trash build-up. Clean under the drive cover twice a season.
• The gear cases are filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case

ENGINE LUBRICATION

Use only high-quality detergent oil rated with API service classification SG- SL. Select the oil’s SAE viscosity grade according to your expected operating temperature.

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°R Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation orat least once a year if the mower is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten oil plug securely each time you check the oil level.

TO CHANGE ENGINE OIL

NOTE: Before tipping lawn mower to drain oil, empty fuel tank by running engine until fuel tank is empty.

1. Disconnect the spark plug wire from spark  plug and place wire where it cannot  come in contact with plug.
2. Remove engine oil cap; lay aside on a clean surface.
3. Tip lawn mower on its side as shown and drain oil into a suitable container. Rock lawn mower back and forth to remove any oil trapped inside of engine.
4. Wipe off any spilled oil from lawn mower or side of engine.
5. Slowly pour oil down the oil fill spout, stopping every few ounces to check the oil level with the dipstick.
6. Stop adding oil when you reach the FULL mark on the dipstick. Wait a minute to allow oil to settle.
7. Continue adding small amounts of oil, rechecking the dipstick until oil level settles at FULL. DO NOT overfill, or engine will smoke heavily from the muffler on startup.
8. Always be sure to retighten oil dipstick before starting engine.
9. Reconnect spark plug wire to plug.

AIR FILTER

Your engine will not run properly using a dirty air filter. Replace paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions.

1. Loosen screws and remove cover.

2. Carefully remove cartridge.

3. Clean by gently tapping on a flat surface. If very dirty, replace the cartridge.
   CAUTION: Petroleum solvents, such as kerosene, are not to be used to clean cartridges. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry the cartridge.

4. Install the cartridge, then replace cover.

MUFFLER

Inspect and replace corroded muffler as it could create a fire hazard and/or damage.

SPARK PLUG

Replace spark plug at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in the “PRODUCT SPECIFICATIONS” section of this manual.

CLEANING

IMPORTANT: For best performance, keep mower housing free of built-grass and trash. Clean the underside of your mower after each use.
CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

• Clean the underside of your mower by scraping to remove build-up of grass/trash.
• Clean engine often to keep trash from accumulating. A clogged engine runs hotter and shortens engine life.
• Keep finished surfaces and wheels free of all gasoline, oil, etc.
• We do not recommend using a garden hose to clean lawn mower unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in shortened engine life.

WATER WASHOUT FEATURE

Your lawn mower is equipped with a fitting that allows quick and easy cleaning of the underside of the housing. To use this feature, proceed as follows:

1. Move lawn mower to an area of cut grass or another hard surface.
   NOTE: Water, grass and other debris will drain from beneath the mower housing during the washout process.

2. Remove grass catcher and discharge chute assembly from lawn mower.

3. Close mulcher door (if equipped).

4. Connect a garden hose to the fitting where shown.
   IMPORTANT: Be sure the garden hose is not routed under the lawn mower housing or entangled in the wheels.

5. Turn on water supply and check for leaks at the fitting. If no leaks are present, start engine (as described in the Operation section of this manual) and let engine run until the underside of the lawn mower is clean.
   WARNING: Do not engage the drive system during the washout process.

6. Shut off the engine.

7. Shut off water supply and remove hose from fitting.
   CAUTION: Do not remove hose from  fitting while engine is running. Water in engine can result in shortened engine life.

8. Start engine (as described in the Operation section of this manual) and let engine run for a full minute to remove excess water from mower.

CLEAN UNDER-DRIVE COVER

Clean the under-drive cover at least twice a season. Scrape the underside of cover with putty knife or similar tool to remove any build-up of trash or grass on underside of drive cover.

SERVICE AND ADJUSTMENTS

WARNING: To avoid serious injury, before performing any service and adjustments:

1. Release control bar and stop engine.
2. Make sure the blade and all moving parts have completely stopped.
3. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

LAWNMOWER

TO ADJUST CUTTING HEIGHT See “TO ADJUST CUTTING HEIGHT” in the Operation section of this manual.

REAR DEFLECTOR

The rear deflector, attached between the rear wheels of your mower, is provided to minimize the possibility that objects will be thrown out of the rear of the mower into the operator mowing position. If the deflector becomes damaged, it should be replaced.

TO REMOVE DRIVE BELT

1. Turn lawn mower on its side with air filter and carburetor up.
2. Remove blade bolt, Iockwasher, hardened washer and blade.
3. Remove debris shield.
4. Remove rear baffle.
5. Disconnect return spring from rear baffle / rear gearcase belt keeper.
6. Disconnect cable from rear gearcase.
7. Remove drive cover.
8. Remove front belt keeper.
9. Remove belt from front gearcase pulley.
10. Remove all three idler pulleys from idler assembly.
11. Remove belt from blade adapter/engine pulley and idler assembly.
12. Remove rear gearcase pulley by clamping locking pNars to input shaft (beneath pulley) and loosening pulley with a 9/16″ box wrench.
13. Remove old belt from mower and discard.

TO REPLACE DRIVE BELT

NOTE: Always use factory-approved belt to assure proper fit and long life.

1. Place new belt on rear gearcase pulley.  Be sure the new belt is inside the tabs of the belt keeper.
2. Reinstall rear gearcase pulley.
3. Route the other end of the new belt through hole inhousing to front gearcase pulley.
4. Route new belt through idler assembly to blade adapter/engine pulley.
5. Reinstall all three idler pulleys.
6. Position the blade adapter/engine pulley on the engine crankshaft. Be sure key in blade adapter/engine pulley and crankshaft keyway are aligned; and that  the new belt is inside the tab of the belt  retainer.
7. Install new belt on front gearcase pulley.
8. Reinstall front belt keeper. Be sure the new belt is inside the front belt keeper.
9. Reinstall drive cover.
10. Reattach cable to rear gearcase.
11. Reattach return spring to rear baffle / rear gearcase belt keeper.
12. Reinstall rear baffle.
13. Reinstall debris shield.
14. Reinstall blade. The recommended tightening torque is 35-40 ft. Ibs.
15. Return mower to upright position.
16. Reattach spark plug wire to spark plug.

TO ADJUST HANDLE

The upper handle may be adjusted to three (3) different height positions.

1. Move operator presence control bar forward to unlock the handle.
2. Lift handle to desired adjustment position.

ENGINE

ENGINE SPEED

Your engine speed has been factory set. Do not attempt to increase engine speed or it may result in personal injury. If you believe that engine is running too fast or too slow, take your mower to a Sears or other qualified service center for repair and adjustment.

CARBURETOR

Your carburettor is not adjustable. If your engine does not operate properly due to suspected carburettor problems, take your lawn mower to a Sears or other qualified service center for repair and/or adjustment.

IMPORTANT: Never tamper with the engine governor, which is factory-set for proper engine speed. Overspeeding the engine above the factory’s high speed setting can be dangerous. If you thinkthe engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has the proper equipment and experience to make any necessary adjustments.

STORAGE

Immediately prepare your lawn mower for storage at the end of the season or if the unit will not be used for 30 days or more.

LAWNMOWER

When lawn mower is to be stored for a
period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a
clean, dry area.
1. Clean entire lawn mower (See
“CLEANING” in the Maintenance section of this manual).
2. Lubricate as shown in the Maintenance
section of this manual.
3. Be sure that all nuts, bolts, screws, and
pins are securely fastened. Inspect
moving parts for damage, breakage
and wear. Replace if necessary.
4. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
HANDLE

You can fold your lawn mower handle for storage.

1. Move operator presence control bar forward to unlock the handle.
2. Lift handle to storage position.
   • When setting up your handle from the storage position, the lower handle will require manually locking into the mowing position.

IMPORTANT: When folding the handle for storage or transportation, be sure to fold the handle as shown or you may damage the control cables.

ENGINE FUEL SYSTEM

IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburettor, fuel filter, fuel hose, or tank during storage. Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

• Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburettor are empty.
• Never use engine or carburettor cleaner products in the fuel tank or permanent damage may occur.
• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run the engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.
NOTE: FRESH START TM fuel cap and cartridge system automatically drips concentrated fuel preserver into your fuel tank and is an acceptable alternative to adding 19 fuel stabilizer.

ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See “ENGINE”in
the Maintenance section of this manual).
CYLINDER

1. Remove spark plug.
2. Pour one ounce (29 ml) of oil through
   • a spark plug hole into cylinder.
3. Pull the starter handle slowly a few times to distribute oil.
4. Replace with new spark plug.

BATTERY

Disconnect the battery from the engine connector and charge the battery48 hours

OTHER

• Do not store gasoline from one season to another.
• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.
• if possible, store your unit indoors and  cover it to protect it from dust and dirt.
• Cover your unit with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows condensation to form and will cause your unit to rust.
  IMPORTANT: Never cover mower while engine and exhaust areas are still warm.
  CAUTION: Never store the lawn mower with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TROUBLESHOOTING – See the appropriate section in the manual unless directed to a Sears Parts & Repair Center.

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