CRAFTSMAN 580.327270 120 Volt 2500 Watt A-C Generator Owner’s Manual

CRAFTSMAN 580.327270 120 Volt 2500 Watt A-C Generator

Product Information

Specifications

• Model No : 580.327270
• Power: 120V / 2500W

Product Usage Instructions

Safety Rules
Before operating the equipment, it is important to read and follow all safety rules and instructions:

• This generator is designed for outdoor use only. Using it inside any building or enclosure, including the generator compartment of a recreational vehicle (RV), is dangerous and may result in fire or explosion.
• No user performed modifications, including venting of exhaust and/or cooling ventilation, will eliminate the danger.
• Operate this equipment outdoors only, in well-ventilated areas where exhaust gases cannot accumulate and endanger people or animals.
• Before connecting the generator to an electrical system, open the main circuit breaker or main switch serving the system to isolate the generator system from the electric utility. Failure to do so may result in damage to the generator and may also cause injury or death to electric utility workers due to backed of electrical energy.
• The engine exhaust from this product contains chemicals known in the State of California to cause cancer, birth defects, or other reproductive harm.
• Never permit any unqualified person(s) to operate or service the unit as it may cause severe injuries and possibly fatal electrical shock.
• Gasoline and its vapors are explosive. Comply with all laws regulating the storage and handling of gasoline. Avoid spilling gasoline on a hot engine. Do not fill the fuel tank while the engine is running or hot. Clean off any spilled gasoline before starting the engine.
• Inspect the wiring and cord sets for any signs of wear, damage, or fraying. Worn or damaged wiring may cause electrical shock and damage to equipment and property.
• The generator must be properly connected to an approved earth ground as per the National Electrical Code. Local electrical codes may have additional grounding requirements.
• Do not insert any object or tool through cooling air slots or openings of the engine or generator, even if the engine is not running. Doing so may result in damage to the unit or personal injury.
• Do not attempt to change the engine governed speed. Factory settings are correct when you receive the unit. Excessively high engine speeds may result in injury or damage to equipment.
• Do not use the unit if it has been damaged. Repair it before use.

FAQ

1. Q: Can I use this generator indoors?
   A: No, this generator is designed for outdoor use only. Using it indoors can be dangerous and may result in fire or explosion.

2. Q: Can I modify the generator to vent the exhaust and/or improve cooling ventilation?
   A: No, user-performed modifications, including venting of exhaust and/or cooling ventilation, will not eliminate the danger. It is important to operate the generator in well-ventilated outdoor areas.

3. Q: How should I connect the generator to an electrical system?
   A: Before connecting the generator to an electrical system, open the main circuit breaker or main switch serving the system to isolate the generator system from the electric utility. Failure to do so may cause damage to the generator and pose a risk to electric utility workers due to backfeed of electrical energy.

4. Q: Can I operate the generator in an enclosed space such as a recreational vehicle (RV) compartment?
   A: No, operating the generator inside any building or enclosure, including the generator compartment of a recreational vehicle (RV), is dangerous and may result in fire or explosion.

IMPORTANT
THIS GENERATOR IS DESIGNED FOR OUTDOOR USE ONLY. USING THIS GENERATOR INSIDE ANY BUILDING OR ENCLOSURE, INCLUDING THE GENERATOR COMPARTMENT Of A RECREATIONAL VEHICLE (RV); IS DANGEROUS. FIRE OR AN EXPLOSION MAY RESULT. ·NO USER PERF0RMED MODIFICATIONS, INCLUDING VENTING OF EXHAUST AND/OR COOLING VENTILATION, WILL ELIMINATE THE DANGER

•  BEFORE CONNECTING THE GENERATOR TO AN ELECTRICAL SYSTEM OPEN THE MAIN CIRCUIT BREAKER OR MAIN SWITCH SERVING THE SYSTEM TO ISOLATE THE GENERATOR SYSTEM FROM THE ELECTRIC UTILITY. FAILURE TO ISOLATE THE GENERATOR AND UTILITY SYSTEMS MAY RESULT IN DAMAGE TO THE GENERATOR AND MAY ALSO RESULT IN INJURY OR DEATH TO ELECTRIC UTILITY WORKERS DUE TO BACKFEED OF ELECTRICAL ENERGY.
• This generator supplies dangerously high elec1rical voltages. Use care to prevent extremely hazardous and possibly le1hal electrical shock. Never permit any unqualified person(s)  operate or service the unit.
• DO NOT operate this equipment in the rain, “”1ile standing in water, W1ile barefoot or Viale hands or feet are v.et. Dangerous electrical shock will result.
• The spark arrestor muffler can become extremely hot DO NOT operate this equipment in areas “”1ere combustible material such as grass, leaves or paper products can come in contact with the muffler.
• Maintain all wring, extension cords, etc., in good condition. Worn, bare, frayed, or otherwise damaged wring and cord sets may cause dangerous electrical shock and may also result in damage to equipment and/or property.
• The National Electrical Code requires that the generator be properly connected to an approved earth ground. Local electrical codes may also require proper grounding of the unit See ASSEMBLY section for more grounding information.
• Wire gauge sizes of wring and cord sets must be large enough to handle the maximum electrical load to v.hich they will be subjected; Most devices . .re- . quire cord .sets rated 125 AC volts at 20 .1D 30 · · amperes or 250;AC volts at 20 amps {or greater). Some devices may require a higher or lov.er rating; Referral the Owner’s manual of the electrica·1 device for the manufacturers’. recommendations. Cord sets that are too small in diameter or 100. long will overheat; become damaged ·and may cause property damage and/or. electrical shock.
• The generator engine consumes oxygen and gives off DEADLY carbon monoxide gas through its exhaust system.
• This-dangerous :gas, if breathed in sufficient concen1rations, .can cause unconsciousness or even death. Operate this equipment outdoors only; in ventilated areas were exhaust gases cannot accumulate and. endanger people or animals.
• WARNING: The engine exhaust from this product contains chemicals known to the Stat of California to cause cancer, birth defects, or other reproductive harm.
• Gasoline is extremely FLAMMABLE and its vapors are EXPLOSIVE. Comply with all laws regulating the storage and handling of gasoline.
• DO NOT permit smoking, open flames, sparks or heat in the vicinity while handling gasoline. Avoid spilling gasoline on a hot engine
• . DO NOT fill fuel tank while engine is running or hot. Clean off any spilled gasoline before starting engine.
• DO NOT fill fuel tank completely full. Allow room at top of tank for fuel expansion or fuel may expand and overflow onto a hot engine. Drain all gasoline from tank before transporting your generator inside your car or other vehicle. DO NOT store the generator with fuel in tank where gasoline vapors might reach an open flame, spark, or pilot light, as on a furnace, water heater, dryer, etc. FIRE or an EXPLOSION might result
• DO NOT insertion object or tool through cooling air slots or openings of the engine or generator, even if the engine is not running: Damage to the unit or personal injury may result.
• DO NOT attempt to change the engine governed speed.. Factory settings are correct when you receive the unit. Excessively high engine speeds may result in injury or damage to equipment
• DO NOT use the unit if it has been damaged. Repair or replace all damaged or defective components before you run the unit.
• DO NOT permit children to operate or service the generator.
• Read your Owner’s Manual carefully, Only persons who are familiar with these safety rules and have been properly instructed in the use of this product should be permitted to use the product.

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS “ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.”

• CONGRATULATIONS on your purchase of a Sears Crafts- man Generator. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
• Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service Center/Department or call the 1-800 number listed in this manual. We have competent, well-trained technicians and the proper tools to service or repair this unit.
• Please read and retain this manual. The instructions will enable you to assemble and maintain your generator properly. Always observe the ‘SAFETY RULES.”
• MODEL NUMBER
• 580.327270
• SERIAL NUMBER
• DATE OF PURCHASE
• THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE GENERATOR STATOR CAN. YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.
• Follow regular schedule in maintaining, caring for and using your generator.
• Follow the instructions under ‘Maintenance” and “Storage” sections of this Owner’s Manual.

PRODUCT SPECIFICATIONS

Generator Specifications

Engine Specifications

• In the State of California a spark arrestor is required by law (Section 4442 of the California Public Resources Code).
• Other states may have similar laws. Federal laws apply on federal lands.
• NOTE: If you equip your generator with a spark arrestor muffler, the spark arrestor must be maintained in effective working order by the owner/operator. You can order a spark arrestor muffler through your Sears Service Center.

FULL TWO YEAR WARRANTY

• For two years from the date of purchase, Sears will repair any defect in material or workmanship in this generator at no charge.
• If the generator is used for commercial or rental purposes, this warranty applies for only ninety days from the date of purchase:
• Warranty service is available by returning the generator to the nearest SEARS SERVICE CENTER/DEPARTMENT throughout the United States. This warranty gives you specific legal rights and you may also have other rights, which vary from state to state. SEARS, ROEBUCK AND CO., Department 817 WA, Hoffman Estates, IL 60179

OPERATION

KNOW YOUR GENERATOR READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR GENERATOR. Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

• 20-AMP A-C CIRCUIT BREAKER – Protects the genitor against electrical overload. Breaker is “push to reset” type.
• AIR CLEANER — Filters intake air as it is drawn through the engine. 5 H.P.
• ENGINE – Provides the power needed to generate 2400 watts of AC output.
• 20-AMP A-C CIRCUIT BREAKER – Protects the generator against electrical overload. Breaker is “push to reset” type.
• AIR CLEANER — Filters intake air as it is drawn through the engine. 5 H.P.
• ENGINE – Provides the power needed to generate 2400 watts of AC output.
• Your a-c generator was completely assembled at the factory. It is ready for use after it has been properly serviced with the recommended lubricating oil and fuel. IF YOU HAVE ANY
• PROBLEMS WITH THE ASSEMBLY OF YOUR GENERATOR, PLEASE CALL THE GENER- ATOR HELPLINE AT 1-800-222-3136. IMPORTANT: ANY ATTEMPT TO RUN THE ENGINE BEFORE IT HAS BEEN SERVICED WITH THE RECOM- MENDED OIL WILL RESULT IN AN ENGINE FAILURE.

TO REMOVE GENERATOR FROM CARTON

•  Set the carton on a flat rigid surface with “THIS SIDE UP* arrows pointing upward.
• Carefully open the top flaps of shipping carton.
• Cut down corners at one end of shipping carton and lay that side of carton down flat.
• Remove packing material, carton fillers, etc.
• Remove generator from shipping carton.

TO ADJUST GUIDE HANDLE

• Your generator is equipped with a wheel kit for easy manuevering. After you remove the generator from the carton you complete the following tasks to ready to generator for use:

• Loosen knobs of the guide handle as shown in Fig. 1.

• Raise the guide handle as also shown in Fig. 1 and tighten the knobs to hold the handle in place.

• GROUNDING THE GENERATOR. The National Electrical Code requires that the frame and external electrically conductive parts of this generator be properly connected to an approved earth ground. Local electrical codes may also require proper grounding of the unit.

• For that purpose, a GROUNDING LUG is provided on the control panel (Fig. 2). Generally, connecting a No. 12 AWG (American Wire Gauge) stranded copper vire to the grounding lug and to an earth-driven copper or brass grounding rod (electrode) provides: adequate protection against electrical shock (Fig. 2). However, local codes may vary widely. Consuit with a local electrician for. a rounding requirements in your area.

• Proper grounding of generator will help prevent electrical shock in the event of a ground fault condition in the generator or in connected electrical devices. Proper grounding also helps dissipate static electricity, which. often builds up in ungrounded devices.

• IF YOU HAVE ANY PROBLEMS OPERATING YOUR GENERATOR, PLEASE CALL THE GENERATOR HELPLINE AT 1-800-222-3136.

• BEFORE STARTING ENGINE
  Add Oil:

  • Place generator on a level surface and remove oil fill plug. Fill with SAE 30 detergent oil to point of overflowing for oil fill plug (Fig. 3). POUR SLOWLY.

• DO NOT OVERFILL. Oil capacity of engine is 21 ounces (.62 Liters or 1-1/4 U.S. pints.

• When oil sump is fuel, install and tighten oil fill plug. Use no special additives with recommended oils.

• NOTE : Use of multi-viscosity oils above 40F (4°C) will result in high oil consumption and possible engine damage. Use 5W-30 when operating the generator in weather below 32F.

• NOTE : When adding oil to the engine crankcase in the future, use only high quality detergent oil rated with API. service classification SF, SG, or SH, rated SAE 30 weight. Select the oil’s viscosity grade according to your expected operating temperature. Although multi-viscosity oils (5W30) improve starting in* said mouther mote multiferroicity mile will recital in  in.

• creased oil consumption when used above 32°F. Check your engine oil level more frequent to avoid possible damage from running low on oil. Oil sump capacity is 21 ounces (.62 Liters or 1-1/4 U.S. pin’s).

• Add Gasoline:

• Fill fuel tank with clean, fresh, UNLEADED gasoline, Leaded regular grade gasoline may also be used. DO NOT USE PREMIUM GASOLINE. DO NOT MIX OIL WTH GASOLINE. BE CAREFUL NOT TO OVERFILL FUEL TANK. Allow about 1/4-inch of tank space for expansion.

• IMPORTANT: EXPERIENCE INDICATES THAT ALCO- HOL-BLENDED FUELS (CALLED GASOHOL) CAN AT- TRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE

• THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. TO AVOID ENGINE PROBLEMS WHEN USING GASOHOL, EMPTY THE FUEL SYSTEM BEFORE STORAGE PERIODS OF 30 DAYS OR LONGER. DRAIN THE GAS TANK, START THE ENGINE AND LET IT RUN UNTIL THE FUEL LINES AND CARBURETOR ARE EMPTY. USE

• FRESH FUEL NEXT SEASON. SEE STORAGE INSTRUCTIONS FOR ADDITIONAL INFORMATION. NEVER USE ENGINE OR CARBURETOR CLEANER PRODUCTS IN THE

• FUEL TANK OR PERMANENT DAMAGE MAY OCCUR. NOTE: DO NOT USE GASOLINE CONTAINING METHA- NOL (WOOD ALCOHOL). You can use gasolines contain- ing 10% ethanol or grain alcohol. See STORAGE IN- STRUCTIONS for more information.

TO START THE ENGINE

• Unplug all electrical loads from generator receptacles be- fore starting the engine. Never start or stop engine with electrical devices plugged into panel receptacles and turned on.
• Move engine control lever to “START” position (Fig. 4).
• Press the primer bulb three times. Wait 2 seconds each time you press the primer.
• NOTE: The primer may be needed to restart warm engine after a short shutdown.
• 120-VOLT CORD SETS
• Use only high quality, well-insulated, extension cords with the generator’s 120-volt “duplex” type electrical receptacles (Fig. 6). Check the ratings of all extension cords before you use them. Extension cord sets used should be rated 125 voids at 20 a-c amps or greater for most electrical devices. Some devices, however, may not require this type of ex- tension cord. Check the owner’s manuals of those devices for the manufacturer’s recommendations. Keep extension cords as short as possible, preferably less than 15 feet long to prevent voltage drop and possible nuachosting oftener
• Grasp starter grip and pull slowly until you feel some resistance. Let rope retime slowly. Then pull cord out with Pe tap back against stratum slowly. Do not

CONNECTING ELECTRICAL LOADS

• Use this generator to operate 120 void, single phase, 60 Hz, a-c lighting, appliance, tool and motor loads.
• DO NOT connect 240 volts to 120 volts duplex outlets.
• DO NOT connect any 3-phase loads to panel receptacles.
• DO NOT connect any 50 Hz loads to the generator.
• Add up rated watts of all lights, tool, appliance and motor loads you are powering at one time. This total should NOT be greater than (a) generator’s rated wattage capacity, or (b) circuit breaker rating of the receptacle supplying power. See “Dori’t Overload the Generator” on Page 6.

STOPPING THE ENGINE

• • Unplug all electrical loads from generator panel receptacles. Never start or stop engine with electrical de- vices plugged in and turned on. • Let engine run at no-load for several minutes to stabilize the internal temperatures of engine and generator.
• Move stop lever to “OFF” position.

DON’T OVERLOAD THE GENERATOR

• This generator is equipped with one 20-amp circuit breaker. The duplex receptacle is protected against electrical overload with the 20-amp breaker. Overloading a generator in excess of its rated wattage capacity can result in damage to the generator and to connected electrical devices. Observe the following, to prevent overloading the unit:
• Add up the total wattage of all electrical devices to be connected at one time. This total should NOT be greater than the generator’s wattage capacity.
• The rated wattage of lights can be taken from light bulbs. The rated wattage of tools, appliances and motors can usually be found on a data plate or decal affixed to the device.
• If the appliance, tool or motor does not give wattage, multiply 120 volts times ampere rating to deter watts (volts x amps =watts).
• Some electric motors, such as induction types, re.. re about two and a half times more watts of power for starting than for running. This surge of power lasts only a few seconds when starting such motors. Make sure you allow for this high staring wattage when selecting electrical devices to connect to your generator. First, figure the watts needed to start the largest motor. Add to that figure the running watts of all other connected loads.
• The GUIDE below is provided to assist you in deter- mining how many items your generator can operate at one time.

WATTAGE REFERENCE GUIDE

MAINTENANCE

GENERAL RECOMMENDATIONS

• The Owner/Operator is responsible for making sure that all periodic maintenance tasks are completed on a timely basis; that all discrepancies are corrected; and that the unit is kept clean and properly stored. Never operate a dam- aged or defective generator.

GENERATOR MAINTENANCE

• Generator maintenance consists of keeping the unit clean and dry. Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust, dirt, moisture or any corrosive vapors. Cooling air slots in the generator must not become clogged with snow, leaves or any other foreign material.
• Check the cleanliness of the generator frequently and clean when dust, dirt, oil, moisture or other foreign substances are visible on its exterior surface.
• NOTE: We DO NOT recommended using a garden hose to clean the generator. Water can enter the engine fuel system and cause problems. In addition, if water enters the generator through cooling air slots, some of the water will be retained in voids and cracks of the rotor and stator winding insulation. Water and dirt build-up on the generator internal windings will eventually decrease the insulation resistance of these windings.

TO CLEAN THE GENERATOR:

• Use a damp cloth to wipe exterior surfaces clean.
• Use a soft, bristle brush to loosen caked on dirt, oil, etc.
• A vacuum cleaner may be used to pick up loose dirt and debris.
• Low pressure air (not to exceed 25 psi) may be used to blowaway dirt. Inspect cooling air slots and opening on the generator. These openings must be dirt clean and unobstructed.

CAUTION: NEVER INSERT ANY OBJECT OR TOOL THROUGH THE AIR COOLING SLOTS, EVEN IF THE ENGINE IS NOT RUNNING. DAMAGE TO THE UNIT OR PERSONAL INJURY MAY RESULT.

• ENGINE MAINTENANCE CHECKING OIL LEVEL See OPERATION section on Page 4 for information on checking oil level. Oil level should be checked before each use or at least every five hours of operation. Keep oil level maintained.

• CHANGING OIL Change oil after first 2 hours of operation.

• Change oil every 50 hours thereafter. If you are using your generator under dirty or dusty conditions, or in extremely hot weather, change oil more often.

• CAUTION: DISCONNECT SPARK PLUG WIRE FROM SPARK PLUG AND KEEP IT AWAY FROM SPARK PLUG. DO THIS EVERY TIME YOU PER- FORM ANY MAINTENANCE ON THE ENGINE OR THE GENERATOR.

• Change oil while engine is still warm from running, se follows:

  • Clean area around oil drain plug, remove plug (Fig. 7) and drain oil completely into a suitable container. When oil has drained, install and tighten oil drain plug.

• • Remove oil fill plug and insert a clean fill funnel into plug opening. Fill engine crankcase with recommended oil until oil level is at point of overflowing. About 21 ounces is required.

• POUR SLOWLY.

• When engine crankcase is filled to proper level. Install and tighten oil fill plug.

SERVICE AIR CLEANER

• Your engine will not run properly and may be damaged if you run it using a dirty air cleaner.
• Clean or replace the air cleaner paper filter (Fig. 8) once every 100 hours of operation or once a year, whichever comes first. Clean or replace more often if operating under dusty or dirty conditions.
• CAUTION : NEVER RUN THIS UNIT WITHOUT THE COMPLETE AIR CLEANER SYSTEM INSTALLED ON THE ENGINE. THIS COULD RESULT IN PRE- MATURE WEAR TO THE ENGINE.

To clean or replace air cleaner:

• Remove air cleaner cover; remove paper filter.
• Clean air filter by tapping it gently on s solid surface. If the filter is too dirty, replace it with a new one. Dispose of the oil filter properly.
• Clean air cleaner cover then insert new paper filter into cover and assemble to the base of the air cleaner.

REPLACE SPARK PLUG

• Change the spark plug every 100 hours of operation or once each year, whichever comes first.
• This will heip your engine to start easier and run better. Replace with Cham- pion RC-J8 or equivalent type spark plug. Set spark plug gap (Fig. 9) to 0.030 inch (0.76mm).

SERVICE RECOMMENDATIONS

1. NOTE 1 : Change oil and oil filter after first 2 hours of operation and then every 50 hours thereafter. Change sooner when operating under heavy load or in dusty or dirty environment or in high ambient temperature.
2. NOTE 2 : Clean more often when operating the unit under dirty or dusty conditions.

ENGINE SPEED
CAUTION: ENGINE SPEED WAS PROPERLY AD JUSTED AT THE FACTORY AND SHOULD RE QUIRE NO ADDITIONAL ADJUSTMENT. DO NOT ATTEMPT TO CHANGE ENGINE SPEED. IF YOU BELIEVE THE ENGINE IS RUNNING TOO FAST OR TOO SLOW, TAKE YOUR GENERATOR TC AUTHORIZED SERVICE CENTER FOR REPAIR AND ADJUSTMENT. CHANGING ENGINE GOV ERNED SPEED WEL VOID ENGINE WARRANTY.

Your generator runs at a constant speed. This constant operating speed is maintained by a mechanical, flyweight type, fixed speed governor. DO NOT try to adjust the governed speed setting for the following reasons:

• High engine speeds are dangerous and increase the risk of personal injury or damage to equipment.
• Low engine speeds impose a heavy load on the engine when sufficient engine power is not available and may shorten engine life.
• • The generator will supply correct rated AC frequency and voltage only at the proper speed. Some connected electrical devices could be damaged by incorrect frequency and/or voltage.
• ADJUSTING THE CARBURETOR
• The carburetor of your generator set is preset at the factory. DO NOT TAMPER WITH THE CARBURETOR as this will void the warranty for the emission control system. If your generator is to be used at an altitude above 5,000 feet, consult with a Sears Authorized Service Facility regarding high altitude jetting changes.
• The generator should be started at least once every seven days and allowed to run at least 30 minutes. If this cannot be done and you must store the unit for more than 30 days, use the following information as a guide to prepare it for storage.

STORAGE INSTRUCTIONS WARNING:

• NEVER STORE ENGINE WITH FUEL IN THE TANK INDOORS OR IN ENCLOSED, POORLY VENTILATED AREAS, WHERE FUMES CAN REACH AN OPEN FLAME SPARK OR PILOT LIGHT AS ON A FURNACE, WATER HEATER, CLOTHES DRYER OR OTHER GAS FURNACE.

ENGINE

• Run engine for about five minutes to warm it. NOTE: If you did use “gasohol,” drain fuel tank, then run engine until engine stops from lack of fuel.
• WARNING: DRAIN FUEL INTO APPROVED CON- TAINER OUTDOORS, AWAY FROM OPEN FLAME. BE SURE ENGINE IS COOL. NOTE: Using a fuel additive such as Sears Craftsman Fuel Stabilizer, or an equivalent, will prevent gum deposits from forming in the generator’s fuel system.
• While engine is still warm, drain oil from crankcase. Refill with fresh oil. See BEFORE STARTING EN- GINE on Page 5 for oil recommendations.
• Remove spark plug and pour about 1 ounce (30ml) of engine oil into cylinder. Crank slowly to distribute oil.
• CAUTION: AVOID SPRAY FROM SPARK PLUG HOLE WHEN CRANKING ENGINE SLOWLY.
• Install spark plug. Do not connect spark plug wire.
• Clean dirt, oil and grease from cylinder, cylinder head, fins, blower housing, rotating screen and muffler area.

GENERATOR

• Clean the generator as outlined on Page 7 (*To Clean the Generator’).
• Check that cooling air slots and openings on generator are open and unobstructed.

OTHER STORAGE TIPS

• Do not store gasoline from one season to another.
• Replace your gasoline can if it starts to rust. Rust and/or dirt in your gasoline can cause problems when you use it with this unit.
• Store in clean and dry area.

DANGER: STORAGE COVER IS FLAMMABLE. DO NOT PLACE THE STORAGE COVER OVER A HOT GENERATOR. LET THE UNIT COOL FOR A SUFFICIENT TIME BEFORE PLACING THE COVER ON THE UNIT. IF YOU PLACE THE COVER ON THE UNIT BEFORE GENERATOR IS COOL, THE COVER COULD START ON FIRE.

TROUBLESHOOTING POINTS

CRAFTSMAN 2500 WATT DELUXE AC GENERATOR 580.327270

WIRING DIAGRAM

REPAIR PARTS

RAFTSMAN 2500 WATT A-C GENERATOR 580327270
CRAFTSMAN 4-CYCLE ENGINE 143.965015

FOR CALIFORNIA RESIDENTS ONLY WHEN SEEKING SERVICE IN CALIFORNIA CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS

• The Caltfomla Air Resources Board and Sears Roebuck and Co., USA (Sears), are pleased to explain the emissions control system warranty on your 1995 and later lawn and garden equipment engine. In California new utility and lawn and garden equipment engines must be designed, built, and equipped to meet the State’s stringent anti-smog standards. Sears must warrant the emission control system on your lawn and garden equipment engine for the periods of time listed below provided there has been no abuse, neglect, or improper maintenance of your lawn and garden equipment engine.
• Your emission control system includes parts such as the carburetor and the ignition system. Where a warrantable condition exists, Sears will repair your lawn and garden equipment engine at no cost to you. Expenses covered under warranty include diagnosis, parts, and labor. MANUFACTURER’S WARRANTY COVERAGE The 1995 and later utility and lawn and garden equipment engines are warranted for two years. If any emission related part on your engine (as listed below) is defective, the part will be repaired or replaced by Sears.
• MANUFACTURER’S WARRANTY COVERAGE
  The 1995 and later utility and lawn and garden equipment engines are warranted for two years. If any emission related part on your engine (as listed below) is defective, the part will be repaired or replaced by Sears.

OWNER’S WARRANTY RESPONSIBILITIES

• As the lawn and garden equipment engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. Sears recommends that you retain all receipts covering maintenance on your lawn and garden equipment engine, but Sears cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

• As the lawn and garden equipment engine owner, you should be aware that Sears may deny you warranty coverage if your lawn and garden equipment engine or a part of it has failed due to abuse, neglect, improper maintenance, unapproved modifications, or the use of parts not made or approved by the original equipment manufacturer.

• You are responsible for presenting your lawn and garden equipment engine to a Sears authorized repair center as soon as a problem exists. Warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. hour side carried or Cal are a any 3925 and responsivities, you should contact your nearest authorized service center or call Sears at 1-800-473-7247.

• WARRANTY COMMENCEMENT DATE
  The warranty period begins on the date the lawn and garden equipment engine is delivered to the original, end-use purchaser.

• LENGTH OF COVERAGE
  Sears warrants to the initial owner and each subsequent purchaser that the engine is free from defects in materials and workmanship which cause the failure of a warranted part for a period of two years.

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