drillmaste 46055 Variable Speed Jigsaw Instruction Manual

VARIABLE SPEED JIGSAW
Model 46055
SETUP AND OPERATINGINSTRUCTION

Visit our website at: http://www.harborfreight.com

Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.

Copyright© 2001 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may  not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.

SAVE THIS MANUAL
Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product  has no number). Keep this manual and the receipt in a safe and dry place for future reference.

IMPORTANT SAFETY INFORMATION

In this manual, on the labeling, and all other information provided with this product: this is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury..
NOTICE
NOTICE is used to address practices not related to personal injury.
CAUTION
CAUTION, without the safety alert symbol, is used to address practices not related to personal injury.

General Power tool Safety Warnings
WARnInG Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term ″power tool″ in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1. Work area safety
   a. Keep work area clean and well lit.
   Cluttered or dark areas invite accidents.
   b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or  fumes.
   c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2. Electrical safety
   a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with grounded power tools.
   Unmodified plugs and matching outlets will reduce risk of electric shock.
   b. Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded.
   c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
   d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
   e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
   f. If operating a power tool in a damp location is unavoidable, use a Ground Fault Circuit Interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.

3. Personal safety
   a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
   b. Use personal protective equipment. Always wear eye protection. Safety equipment such as dust mask, non- Skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
   c. Prevent unintentional starting. Ensure the switch is in the off- position before connecting to power source and/or battery pack, picking

4. Power tool use and care
   a. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
   b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

Jigsaw Safety Warnings

1. Hold power tool by insulated gripping surfaces when performing an operation where cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.

2. Use clamps or another practical way to secure and support the work piece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.

3. Maintain labels and nameplates on the tool. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.

4. Avoid unintentional starting. Prepare to begin work before turning on the tool.

5. Do not lay the tool down until it has come  to a complete stop. Moving parts can grab the surface and pull the tool out of your control.

6. When using a handheld power tool, maintain a firm grip on the tool with both hands to resist starting torque.

7. Do not leave the tool unattended when it is plugged into an electrical outlet. Turn off the tool, and unplug it from its electrical outlet before leaving.

8.  This product is not a toy. Keep it out of reach of children.

9.  People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. In addition, people with pacemakers should:
   • Avoid operating alone.
   • Do not use with power switch locked on.
   • Properly maintain and inspect to avoid electrical shock.
   • Any power cord must be properly grounded. Ground Fault Circuit
   Interrupter (GFCI) should also be implemented – it prevents sustained electrical shock.

10.  WARNING: Some dust created by power  sanding, sawing, grinding, drilling, and other construction activities, contains chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these  chemicals are:

• Lead from lead-based paints

• Crystalline silica from bricks and cement or other masonry products

• Arsenic and chromium from chemically treated lumber
  Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially  designed to filter out microscopic particles. (California Health & Safety Code § 25249.5, et seq.)

  11. WARNING: Handling the cord on this product will expose you to lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code § 25249.5, et  seq.)
  12. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

Vibration Safety

This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:

1. Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have  impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any symptoms related to vibration (such as tingling, numbness, and white or blue fingers), seek  medical advice as soon as possible.
2. Donot smoke during use. Nicotine reduces the blood supply to the hands and fingers, increasing the risk of vibration-related injury.
3. Wear suitable gloves to reduce the vibration effects on the user.
4. Use tools with the lowest vibration when there is a choice.
5. Include vibration-free periods each day of work.
6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work.
7. Toreduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.

SAVE THIS INSTRUCTION

GROUNDING

WARNING
TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION:
Check with a qualified electrician. if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the tool.Never remove the grounding prong from the plug. Do not use the tool if the power cord or plug is  damaged. If damaged, have it repaired by a service facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.

Grounded tools: tools with three Prong Plugs

1. Tools marked with “Grounding Required” have a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet.
   If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock. (See 3-Prong Plug and Outlet.)

2. The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool’s grounding system and must never be attached to an  electrically “live” terminal. (See 3-Prong Plug and Outlet.)

3. The tool must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in the preceding illustration. (See 3-Prong Plug and Outlet.)

Double Insulated tools: tools with two Prong Plugs

1. Tools marked “Double Insulated” do not require grounding. They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories, Inc., the Canadian Standard  Association, and the National Electrical Code.
2. Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration. (See Outlets for 2-Prong Plug.)

Extension cords

1. Grounded tools require a three wire extension cord. Double insulated tools can use either a two or three wire extension cord.
2. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage. (See Table A.)
3. The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. (See Table A.)
4. When using more than one extension cord to make up the total length, make sure each cord contains at least the minimum wire size required. (See Table A.)
5. If you are using one extension cord for more than one tool, add the nameplate amperes and use the sum to determine the required minimum cord size. (See Table A.)
6. If you are using an extension cord outdoors, make sure it is marked with the suffix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.
7. Make sure the extension cord is properly wired and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualified electrician before using it.
8. Protect the extension cords from sharp objects, excessive heat, and damp or wet areas.

RECOMMENDED MINIMUM WIRE GAUGE
*FOR EXTENSION CORDS (120/240 VOLT)**

NAMEPLATE AMPERES (at full load)| EXTENSION CORD LENGTH
25′| 50′| 75′| 100′| 150′
0 – 2.0| 18| 18| 18| 18| 16
2.1 — 3.4| 18| 18| 18| 16| 14
3.5 — 5.0| 18| 18| 16| 14| 12
5.1 — 7.0| 18| 16| 14| 12| 12
7.1 — 12.0| 18| 14| 12| 10|
12.1 — 16.0| 14| 12| 10| –|
16.1 — 20.0| 12| 10| –| –|

• Based on limiting the line volt-TABLE A age drop to five volts at 150% of the rated amperes.

Symbology

| Double Insulated
---|---
| Canadian Standards Association
| Underwriters Laboratories, Inc.
| Volts Alternating Current
A| Amperes
| Teeth Per Inch
| No Load Revolutions per Minute (RPM)

SPECIFICATIONS

Six Speed Settings
Maximum Cutting Depth| 2-1/8″
Stroke| 3/4″
Blade Type| Universal (U) Shank
ITEM # 02713 – 14 Pc.
Jigsaw Blade Set.
Cord| 18 Gauge, Two Prong Plug
Includes 6 TPI and 24 TPI Blades and Tiltable Base

E194601

UNPACKING

When unpacking, make sure the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at 1-800-444-3353 as soon as possible.

BLADE MOUNTING

WARNING! Do not attempt to mount a blade unless the Jigsaw is unplugged from the power source.

1. Loosen the Bolt on the Blade clamp (21) with the hex Spanner (32). Refer to Figure 1.

2. Insert the end (with holes) of the Blade between the Blade Stock and the Blade Clamp. Hold the Blade level while tightening the Bolt with the hex Spanner (32).
   Note: To remove a Blade, loosen the Bolt and remove Blade.

3. The Ball or guide must be positioned before use. See Figure 2.

4. Using the hex Spanner (32), loosen the Bolt on the bottom plate.
   Refer to Figure 2.

5. Slide the positioner so that the Ball is touching the blade. Make sure you are working with a straight blade.

Note: If you are cutting synthetic plate or metal, use a little cutting oil between the Blade and the Ball. Metal cutting is discussed in more detail later in this manual.

OPERATION

1. Switch (2) operates without sticking. It must spring back to the original position once depressed.
   Before plugging in Saw, make sure the note: Rotate the Speed control Switch (1) from 0-6 to increase the speed of the blade.
   note: Make sure your workpiece is securely fastened down.

2. Plug in the Saw and turn it on.

3. Wait until Draw a cutting line on your workpiece. the blade achieves maximum speed.
   

4. Rest the bottom base of the Saw on the workpiece and move the blade forward.
   Do not push hard. Let the saw work at its own rate. Do not force the blade. See Figure 3.
   Note: Make sure the bottom base is level with the workpiece, or the blade could break.
   Note: Unplug tool before making adjustments.

5. Your Jigsaw can be adjusted from 0° to 45° for miter cuts by loosening the bolt on the bottom of the base with the hex Spanner (32). See Figure 4.
   Note: After loosening the bolt, tilt the base and use the numbered gradient gauge on the housing of the saw for an accurate angle. Tighten bolt.

6. By loosening the same bolt as in Figure 4, you can slide the base back for cutting the front plane of a workpiece. See Figure 5.

7. To plug-cut into a workpiece that hasn’t been pre-drilled, rest the rear of the base on the workpiece with the blade not touching the surface. Start the tool and very slowly lower the blade into the workpiece until the saw sits level. Then move the tool forward  to cut. Hold Saw firmly and beware of kickback. See Figure 6.

8. When cutting metal, use a nail and score the cutting line prior to cutting so that the blade will stay on a straight course.
   Metal heats up quickly when cutting due to blade friction. To avoid ruining your blade and insure a clean cut, use cutting oil (not included) as a cooling agent. Apply a few drops where the blade meets the workpiece as shown in Figure

9. Continue to keep  the area lubricated throughout the operation.

MAINTENANCE

WARNING! Before doing any maintenance on the Jigsaw, make sure it is unplugged from the power source and the switch is off.

1. After each use, blow out the saw with compressed air.
2. Wipe the saw clean with a soft, damp cloth. Do not use abrasives or solvent to clean saw.
3. Check the blade prior to each use. If the blade is bent or has broken teeth, replace. Blades are available at Harbor Freight Tools.
4. If there is a noticeable loss in performance, the brush may be worn and in need of replacement. Have a qualified service technician replace the brush.

PLEASE READ THE FOLLOWInG CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF  ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR  EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS  OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

PARTS LIST AND DIAGRAM

NOTE: Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts.

LIMITED 90 DAY WARRANTY

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date  of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either  repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect  resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

3491 Mission Oaks Blvd.
PO Box 6009
Camarillo, CA 93011
800-444-3353

References

• Manual-Hub.com – Free PDF manuals!

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>