ozito ACP-5020K 50L.2.0HP Air Compressor Instruction Manual

ozito ACP-5020K 50L.2.0HP Air Compressor

AIR COMPRESSOR 50L 2.0HP
INSTRUCTION MANUAL

SPECIFICATIONS

• Power supply : 220–240V ~ 50Hz
• Motor : 1500W (S3 25%), 2.0HP
• Tank Capacity : 50L
• No Load Speed : 3,750/min
• Max. Pressure : 10bar (145psi)
• Max. Flow Rate : 120L/min
• Free Air Delivery : 48L/min
• IP Rating : IP20
• Weight : 23kg

STANDARD EQUIPMENT

WARRANTY

• IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST BUNNINGS WAREHOUSE WITH YOUR BUNNINGS

• REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE:

• Australia 1800 069 486

• New Zealand 0508 069 486

• TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE

• YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE.

• The benefits provided under this warranty are in addition
  to other rights and remedies which are available to you at law.

• Our goods come with guarantees that cannot be excluded at law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

• Generally you will be responsible for all costs associated with a claim under this warranty, however, where you have suffered any additional direct loss as a result of a defective product you may be able to claim such expenses by contacting our customer service helpline above.

• 3 YEAR REPLACEMENT WARRANTY

• Your product is guaranteed for a period of 36 months from the original date of purchase. If a product is defective it will be replaced in accordance with the terms of this warranty. Warranty excludes consumable parts, for example: valve adapters and accessories.

• WARNING

• The following actions will result in the warranty being void.

  • If the tool has been operated on a supply voltage other than that specified on the tool.
  • If the tool shows signs of damage or defects caused by or resulting from abuse, accidents or alterations.
  • Failure to perform maintenance as set out within the instruction manual.
  • If the tool is disassembled or tampered with in any way.
  • Professional, industrial or high frequency use.

KNOW YOUR PRODUCT

AIR COMPRESSOR

1. Transport Handle

2. Pressure Tank

3. Regulated Pressure Outlet

4. Regulated Pressure Gauge

5. Safety Relief Valve

6. On/Off Switch

7. Pressure Regulator

8. Wheels

9. Drain Valve

10. Support Feet
    ACCESSORIES

11. Air Hose (10m)

12.  50 Piece Kitbox & Accessories

SETUP & PREPARATION

ASSEMBLY

WARNING! ENSURE THE TOOL IS TURNED OFF AND DISCONNECTED FROM THE POWER SUPPLY BEFORE PERFORMING ANY OF THE FOLLOWING OPERATIONS.
Pre-Setup Checks

• Examine the machine for signs of transit damage. If damaged, do not use, return to place of purchase
• The compressor should be set up near to the user.
• Avoid long air lines and long supply lines (extensions).
• Make sure the intake air is dry and dust-free.
• Do not set up the compressor in damp or wet rooms.
• The compressor is designed to be used in dry rooms. It is prohibited to use the compressor in areas where work is conducted with sprayed water. Before you use the machine, make sure that the mains voltage complies with the specifications on the rating plate.

Attaching The Support Feet

1. With the pressure tank on its side, insert a support feet bolt through one of the support feet and then the hole in the frame of the tank.
   Note : The support feet should go on the front of the tank. The transport handle is located on the front end of the tank.

2. Use one of the nyloc nuts to secure the support foot to the frame.

3.  Repeat the same procedure on the other side of the tank with the second support foot.

Attaching The Wheels

1. Place a wheel bolt through the wheel and then secure this in place with a hex nut.
2. Slide this assembly through the hole in the wheel bracket and fasten it in position with a Nyloc nut.
3. Repeat steps 1 and 2 to fit the second wheel on the opposite side of the tank.

ACCESSORIES

WARNING! ENSURE THE TOOL IS TURNED OFF AND DISCONNECTED FROM THE POWER SUPPLY BEFORE PERFORMING ANY OF THE FOLLOWING OPERATIONS.

Connecting The Air Hose to the Compressor

1. Apply pipe seal tape to the  threads to ensure a good seal. Wind the pipe seal tape clockwise about fittings.
2. Attach the female Nitto connector to one end of the air hose.
3. Pull back the sleeve on the regulated pressure outlet of the compressor and insert the connector attached in step 1.
4. Release the sleeve; the Nitto coupling should click into place.
5. Check that the fitting is secure by tugging gently on the connector. If the hose detaches, repeat steps 2 & 3, pushing the Nitto connector firmly into the outlet.

Connecting Tools To The Air Hose

1. On the other end of the air hose, wind pipe seal tape clockwise around the threads and attach the female coupler.
2. Attach a male Nitto connector to the desired air tool.
3. Retract the hood on the female coupler and insert the Nitto connector to attach the tool.
   Note: Instructions for the air tool accessories  can be found in  the Accessory Manual.

Disconnecting Air Tools

WARNING! ENSURE YOU HAVE A FIRM GRIP ON THE AIR HOSE WHEN DISCONNECTING IT FROM THE AIR COMPRESSOR, AS PRESSURISED AIR IN THE TANK MAY CAUSE IT TO WHIP AROUND AND INFLICT INJURY OR DAMAGE.

1. To remove an air tool from the unit, retract the sleeve on the female Nitto fitting and disconnect the air hose from the air compressor.
2. Repeat the same procedure with the air tool and  air hose.

CONTROLS

• WARNING! THE AIR COMPRESSOR MUST BE USED WITH A RESIDUAL CURRENT DEVICE WITH A RATED RESIDUAL CURRENT OF 30MA OR LESS.
• WARNING! DO NOT LEAVE THE AIR COMPRESSOR UNATTENDED WHILE THE ON/OFF SWITCH IS IN THE ‘ON’ POSITION.

Switching The Compressor On/Off

1. To switch the compressor on,  press the on/off switch to the ‘I’ position. Allow the motor to run and the tank to fill up.
   Note : The compressor will automatically cut off when the tank pressure reaches 10bar and will automatically start up again when the tank pressure drops to 8bar.

2. To switch the compressor off, press the on/off switch to the ‘0’ position.

WARNING! THE MOTOR IS FITTED WITH AN OVERLOAD SWITCH. IF THE COMPRESSOR OVERLOADS, THE OVERLOAD SWITCH TURNS OFF THE EQUIPMENT AUTOMATICALLY TO PROTECT THE COMPRESSOR FROM OVERHEATING. IF THE OVERLOAD SWITCH TRIGGERS, SWITCH OFF THE COMPRESSOR USING THE ON/OFF SWITCH AND WAIT UNTIL THE COMPRESSOR COOLS DOWN BEFORE RESTARTING THE COMPRESSOR.
DO NOT CONTINUE USE OF THE UNIT IF THE OVERLOAD SWITCH TRIPS AGAIN IMMEDIATELY AFTER THE RESET.

Checking The Safety Relief Valve

WARNING! WEAR SAFETY GLASSES AND EAR PROTECTION. KEEP YOUR FACE AWAY FROM THE SAFETY VALVE WHEN CARRYING OUT THIS CHECK. AIR WILL BE DISCHARGED AT HIGH PRESSURE. DO NOT USE THE COMPRESSOR IF THE SAFETY VALVE DOES NOT WORK AS DESCRIBED.
The safety relief valve has been set for the highest permitted pressure of the tank. It is prohibited to adjust the safety relief valve or to remove its seal. Check that the safety relief valve is in working order before every use.

1. Turn the compressor on and leave it to run until the switch off pressure (10bar) is reached.
2. Hold the ring on the safety relief valve and pull it outwards. Air should discharge from the valve.
3. When the ring on the safety relief valve is released, the air discharge should stop.

Adjusting The Output Pressure
The output pressure of the regulated pressure outlet can be adjusted to suit the air tool connected and the task at hand.

1.  To do so, first decrease the  pressure to 0psi by turning the pressure regulator anti-clockwise.
2. Then turn the pressure regulator clockwise until the desired pressure is shown on the regulated pressure gauge.

Draining The Pressure Tank

WARNING! RELEASE ALL AIR PRESSURE FROM THE TANK BEFORE OPENING THE DRAIN VALVE. TAKE CARE WHEN DISCHARGING AIR THROUGH THE SAFETY VALVE, DRAIN VALVE OR AIR OUTLETS. THE DISCHARGED AIR CAN CAUSE DUST, STONES, OR ANY OTHER FOREIGN PARTICLES TO BE BLOWN THROUGH THE AIR AT HIGH PRESSURE.
Air in the compressor tank causes water to accumulate. This must be drained off frequently to prevent corrosion and damage to the unit. This should be performed after each use and prior to the next use.

1. 1. Turn the drain valve plug anti-clockwise (when viewed from the bottom of the tank) to open it.
2. Allow all of the water in the tank to drain out.
3. Replace the drain valve plug and turn it clockwise to tighten it.
   Note : The tank will not pressurize while the drain valve is open.

USAGE

WARNING! BEFORE CONNECTING THE COMPRESSOR TO THE POWER SOURCE, CHECK FOR BROKEN COMPONENTS AND ACCESSORIES. ALSO CHECK FOR DAMAGE TO THE HOSE. DO NOT PROCEED IF ANY COMPONENT OR PART SHOWS SIGN OF WEAR OR DAMAGE. REPLACE THE PART OR TAKE IT TO AN AUTHORISED REPAIRER.
Starting Up The Compressor
For best practice, the compressor should be run without any load for 20 minutes before first use to lubricate the bearings and piston. This procedure should also be performed if the compressor has been stored for 6 months or more without operation.

1. Disconnect all air hoses from the outlets and open the drain valve to prevent pressurised air buildup in the tank.
2. Make sure the power switch  is in the off position. Plug the power supply cord into a mains outlet and turn the unit on.
3. Allow the compressor to run for 20 minutes without any loads attached.
4. Turn off the compressor, drain any liquid from the tank and close the drain valve. The compressor is now ready for use.
5. Attach the desired tool to one end of an air hose and the air hose to an outlet depending on the tool or application.
6. Turn the compressor back on and adjust the regulated pressure to the desired level once the pump has shut off and the compressor has reached cut-off pressure (10bar).

Shutting Down The Compressor
Do not turn the air compressor off by unplugging it from the mains power as it may result in damage to the motor.

1. Turn the compressor off with the on/off switch and then unplug the cord.
2. Rotate the pressure regulator anti-clockwise until it is fully closed; check the regulated pressure gauge to ensure that it reads 0psi.
3. Also turn on the air tool to discharge any remaining pressurised air in the air hose.
4. Remove the air hose and any other connected accessories.
5.  Slowly open the safety relief valve to release any remaining pressurised air.
6. When no more air is released, open the drain valve to release any accumulated liquid from the tank.
7. Close the drain valve, allow the compressor to cool down, then clean and store the unit.

TROUBLESHOOTING

Compressor will automatically start once below the cut-in pressure.
No power supply| Check the power supply, the power plug and the socket-outlet.
Insufficient supply

power

| Reduce length of extension lead.
Outside temperature is too low| Never operate with an outside temperature of below 50C.
Motor is overheated| Allow the motor to cool down. If necessary, remedy the cause of the overheating.
Overloaded| Allow compressor to cool down before restarting the motor.
The compressor starts but there is no pressure| The seals are damaged.| Check the seals and have any damaged seals replaced by a service centre.
The drainage valve leaks.| Ensure it is properly closed.
The compressor starts, pressure is shown on the

pressure gauge, but no pressure to the air tool.

| Loose hose connections| Check the compressed air hose and tools and replace if necessary.
Leak in a quick-lock coupling| Check the quick-lock coupling and replace if necessary.
Insufficient pressure set on the pressure regulator.| Open the pressure regulator further.

MAINTENANCE

APPLIANCE CARE

WARNING! BEFORE CLEANING YOUR AIR COMPRESSOR OR CARRYING OUT ANY MAINTENANCE PROCEDURE, MAKE SURE THAT IT IS DISCONNECTED FROM THE POWER SUPPLY TO PREVENT ACCIDENTAL STARTING.

Cleaning

1. We recommend that you clean the appliance immediately after you use it.
2. Keep the safety devices free of dirt and dust as much as possible. Wipe the equipment with a clean cloth.
3. Clean the appliance regularly with a damp cloth and some soft soap. Do not use cleaning agents or solvents; these may be aggressive to the plastic parts in the appliance. Ensure that no water can get into the interior of the appliance.
4. You must disconnect the hose and any spraying tools from the compressor before cleaning. Do not clean the compressor with water, solvents or the like.

• Storage
  • Pull the mains plug out of the socket and ventilate the appliance and all connected pneumatic tools. Switch off the compressor and make sure that it is secured in such a way that it  cannot be started up again by any unauthorised person.
  • Store the compressor only in a dry location which is not accessible to unauthorised persons.
• Supply Cords
  • If the replacement of the supply cord is necessary, this has to be done by a certified electrician in order to avoid a safety hazard.
    Note: Ozito Industries will not be responsible for any damage or injuries caused by the repair of the tool by an unauthorised person or by mishandling of the tool.

DESCRIPTION OF SYMBOLS

CARING FOR THE ENVIRONMENT

• Power tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way. Please recycle where facilities exist. Check with your local council authority for recycling advice.
• Recycling packaging reduces the need for landfill and raw materials. Reuse of recycled material decreases pollution in the environment. Please recycle packaging where facilities exist. Check with your local council authority for recycling advice.

SPARE PARTS

• Spare parts can be ordered from the Special Orders Desk at your local Bunnings Warehouse.
• For further information, or any parts not listed here, visit www.ozito.com.au or contact Ozito
• www.ozito.com.au: Australia 1800 069 486
• New Zealand 0508 069 486
• E-mail : enquiries@ozito.com.au

ELECTRICAL SAFETY

WARNING! When using mains-powered tools, basic safety precautions, including the following, should always be followed to reduce risk of fire, electric shock, personal
injury and material damage.

• Read the whole manual carefully and make sure you know how to switch the tool off in an emergency, before operating the tool.
• Save these instructions and other documents supplied with this tool for future reference.
• The electric motor has been designed for 230V and 240V only. Always check that the power supply corresponds to the voltage on the rating plate.
• Note : The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand.
• If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer in order to  avoid a hazard.

Using an Extension Lead

• Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.
• When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not suitable for the power input of the tool or which is damaged or defective  may result in a risk of fire and electric shock.
• The power outlet for the compressor is recommended to be protected by a 30amp residual current device

GENERAL POWER TOOL SAFETY WARNINGS-PERSONAL SAFETY

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1. Work area safety
2. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
3. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
4. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
5. Electrical safety
6. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
7. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
8. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
9. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
10. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
11. Personal safety
12. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
13. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
14. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
15. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
16. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
17. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
18. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
19. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
20. Power tool use and care
21. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
22. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
23. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
24. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
25. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
26. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
27. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the  power tool for operations different from those intended could result in a hazardous situation.
28. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
29.   Service
30. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

AIR COMPRESSOR SAFETY WARNINGS

The appliance is not to be used by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction. Young children should be supervised to ensure that they do not play with the appliance.
WARNING! Before connecting a tool to a power source (mains switch power point receptacle, outlet, etc.) be sure that the voltage supply is the same as that specified on the nameplate of the tool. A power source with a voltage greater than that specified for the tool can result in serious injury to the user, as well as damage to the tool. If in doubt, do not plug in the tool. Using a power source with a voltage less than the nameplate rating is harmful to the motor. Always remove the plug from the mains socket before making any adjustments or performing maintenance.

• To reduce the risk of fire or explosion, never spray flammable liquids in a confined area. If sparks come into contact with petrol vapours or solvents, they may ignite the vapours and cause a fire or explosion.

• Always operate the compressor in a well ventilated area. Do not smoke while spraying. Do not spray where sparks or flames are present. Keep the compressor as far away from the spray area as possible.

• The solvents trichloroethane and methylene chloride can chemically react with the aluminium used in some paint spray guns and form an explosion. If these solvents are used, ensure that only stainless steel spray equipment is connected. The compressor is not affected by the use of these solvents.

• Never directly inhale the compressed air produced by a compressor and do not use it for charging breathing tanks.

• Do not use welding equipment in close proximity to the compressor. Do not weld anything to the air tank of the compressor: this could dangerously weaken the tank and will void the warranty.

• Do not use the compressor outdoors when it is raining or on a wet surface; either situation could cause an electric shock.

• Always maintain a safety distance of at least 3 meters between the compressor and the work area, Ensure that the compressor is on a stable surface.

• Always use the handle to move the compressor.

• Never let the compressor come into contact with water or other liquids, as the appliance is live, this could cause electrocution or short-circuits. Never use the appliance with bare feet, wet hands or wet feet.

• Never pull on the power cable to disconnect the plug from the power outlet or to move the compressor.

• The compressed air produced by the compressor cannot not be used for pharmaceutical, food or medical purposes or to fill the air bottles of scuba divers.

• Do not cover the air inlets on the compressor.

• Compressors and lines reach high temperatures during operation. Avoid contact! Risk of burns!

• Gases or vapours drawn in by the compressor have to be kept free of constituents that may cause fire or explosions inside the compressor.

• Do not attempt to adjust the pressure switch or the release valve located under the pressure switch cover.

• Drain the moisture from the tank after use. It will help prevent corrosion.

• Pull the ring on the safety valve daily to ensure that it is operating properly and to clear any possible debris from the outlet.

• When you disconnect the hose coupling, hold the coupling element in your hand to prevent injury from the whiplashing hose.

•  Never point the blow-out gun at other persons and never use it to clean clothes that are still being worn.

• Be certain to read all the labels on the containers of paint or other materials to be sprayed. Closely follow all safety instructions. Use a respirator mask if there is a chance that you might otherwise inhale the spray material. Carefully check the effectiveness of any respirator mask you intend using.

• Always wear safety goggles or glasses when using the air compressor. Never point the nozzle of an accessory towards any part of your body or towards another person.

• Keep the compressor at least 300mm from the nearest wall to ensure adequate ventilation for cooling purposes.

• Protect the air hose and cordset from damage. Inspect for weak or worn spots regularly and replace if necessary.

• Always switch off the compressor before switching off the power or removing the power plug.

• After using the compressor, switch off the on/off button, disconnect the power supply and release any remaining pressure.

• Do not attempt to remove any part of the machine whilst it is under pressure.

• Always shut off the compressor after use and before servicing. Push the on/off knob down, wait for the pressurised air to bleed from the tank from the safety valve and then remove the electrical plug from the power supply.

• Check the maximum pressure rating of any tools or accessories that you intend using with the compressor. The output pressure of the air from the compressor must be regulated so that it never exceeds the rated pressure of the tool or accessory.

• To avoid the risk of burns and injury from moving parts, do not operate the compressor with the safety shield removed. Allow hot parts to cool before handling or servicing.

• Wear goggles, wear earmuffs, wear a breathing mask. Use safety equipment including safety goggles or shield, ear protection, breathing or respirator mask and protective clothing.
  Never apply the outlet air of this compressor directly on to any part of a person’s body. Do not attempt to block the air outlet with your finger or any part of your body.
  The tool must be used only for its prescribed purpose. Any use other than those mentioned in this Manual will be considered a case of misuse. The user and not the manufacturer shall be liable for any damage or injury resulting from such cases of misuse.
  The manufacturer shall not be liable for any changes made to the tool nor for any damage resulting from such changes.

• Even when the tool is used as prescribed it is not possible to eliminate all residual risk factors. The following hazards may arise in connection with the tool’s construction and design:

  • Damage to the lungs if an effective breathing mask is not worn.
  • Damage to hearing if effective earmuffs are not worn.
  • Damage to the eyes if effective safety goggles or shield are not worn.

WARNING! In the event that an air line is cut or broken, the air supply must be turned off at the compressor. A broken air line which is not supported is extremely dangerous and can whip around very quickly, both with the capability of striking people, and blowing foreign particles into the air. Do not attempt to catch the air line but immediately keep bystanders well clear and turn off the air supply to the hose, turn off the compressor at the On / Off button, and then remove the hose from the compressor.

AIR TOOL STARTER KIT

50 PIECE
INSTRUCTION MANUAL

STANDARD EQUIPMENT

WARRANTY

• IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST BUNNINGS WAREHOUSE WITH YOUR BUNNINGS

• REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE:

• Australia 1800 069 486

• New Zealand 0508 069 486

• TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE

• YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE.

• The benefits provided under this warranty are in addition
  to other rights and remedies which are available to you at  law.

• Our goods come with guarantees that cannot be excluded at law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the  goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

• Generally you will be responsible for all costs associated with a claim under this warranty, however, where you have suffered any additional direct loss as a result of a defective product you may be able to claim such expenses by contacting our customer service helpline above.

3 YEAR REPLACEMENT WARRANTY

• Your product is guaranteed for a period of 36 months from the original date of purchase. If a product is defective it will be replaced in accordance with the terms of this warranty.
• Warranty excludes consumable parts, for example: valve adapters and accessories.
• WARNING
• The following actions will result in the warranty being void.
  • If the tool has been operated on a supply voltage other than that specified on the tool.
  • If the tool shows signs of damage or defects caused by or resulting from abuse, accidents or alterations.
  • Failure to perform maintenance as set out within the instruction manual.
  • If the tool is disassembled or tampered with in any way.
  • Professional, industrial or high frequency use.

KNOW YOUR PRODUCT

AIR IMPACT WRENCH

1. Socket Adaptor

2. Forward/Reverse Button

3. On/Off Trigger

4. Air Flow Regulator Valve

5. Air Inlet

6. Oil Inlet AIR RATCHET

7. Forward/Reverse Button

8. Socket Retainer

9. On/Off Trigger

10. Air Inlet
    AIR CHISEL

11. Quick Change Spring

12. On/Off Trigger

13. Air Regulator

14. Air Inlet
    BLOW GUN & ACCESSORIES

15. Blow Gun

16. Knurled Adaptor

17. Tapered Nozzle

18. Rubber Nozzle

19. Needle Nozzle

20. High Pressure Nozzle

21. Safety Adaptor

22. Air Chuck

23. Tyre Pressure Gauge
    AIR TOOL ACCESSORIES

24. Chisels x 3

25. Hex Drive Bits x 6

26. Bit Holder

27.  3/8”-1/3” Adaptor

28. Extension Bit

29.  Imperial Sockets x5

30.  Metric Sockets x 5
    CONNECTION ACCESSORIES

31. Female Coupler

32. Female Nitto Connector

33. Hose Connectors x 2

34. Inline Mini Oiler

35.  Oil Pot

SETUP & PREPARATION

ASSEMBLY

WARNING! ENSURE THE TOOL IS TURNED OFF AND DISCONNECTED FROM THE COMPRESSOR BEFORE PERFORMING ANY OF THE FOLLOWING OPERATIONS.

Connecting to the Air Compressor
The Male Nitto Connectors can be attached and left on the Blow Gun, Air Chuck, Air Impact Wrench, Air Ratchet, & Air Chisel for quick and easy changes between tools.

1. Wrap Thread Seal Tape clockwise about the threads of a Male Nitto Connector.
2. On the desired air tool, remove the remove the black plastic cap from the Air Inlet. If there is no cap, move on to Step 3
3. On the free end of the air hose, pull back the sleeve on the Female Coupler and insert the Connector attached in the previous step.
   WARNING! THE AIR IMPACT WRENCH, AIR RATCHET, AND AIR CHISEL ARE RATED TO 90PSI. ENSURE YOUR COMPRESSOR IS SET NO HIGHER THAN 90PSI WHEN USING THESE TOOLS.

Attaching Sockets to the Air Impact Wrench

1. 1. Push the desired Socket onto  the Socket Adaptor until it clicks into place.
2. To remove the Socket, simply pull the Socket off the Socket  Adaptor on the tool.
   Note : The Air Impact Wrench should only be used with impact sockets. Standard sockets may shatter and break.

Attaching Sockets to the Air Ratchet

1.  Press the 3/8”-1/3” Adaptor
   Note: The Extension Bar can be attached in addition to the 3/8”-1/3” Adaptor if more reach is required.

2. Push the desired Socket into the 3/8”-1/3” Adaptor until it clicks into place.

3. To remove the Socket or Adaptor, simply pull it off the Socket Retainer on the tool.
   Note: The Air Ratchet should only be used with impact sockets. Standard sockets may shatter and break.

Attaching Hex Drive Bits to the Ratchet

1. Press the Bit Holder onto the Socket Retainer of the Ratchet.
2. Push the desired Hex Drive Bit into the Bit Holder until it clicks into place.
3. To remove the Bit or Bit Holder, simply pull it off the Socket Retainer on the tool.

Installing Chisels in the Air Chisel

1. Screw the Quick Change Spring onto the front end of the Air Chisel.
2. Pull back the free end of the  spring and slide the desired Chisel into the hole.
3. To remove the Chisel, pull back the free end of the Spring and slide the Chisel out.
   Note: Alternatively, the Chisel may be placed into the chuck on the Air Chisel before attaching the Quick Change Spring.

OPERATION

AIR TOOL CONTROLS
Rotation Direction for the Air Impact Wrench

1. Push the Forward/Reverse Button towards the front of the tool for forward movement.
2. Push the Forward/Reverse Button towards the back of the tool for backwards movement.

Rotation Direction for the Air Ratchet

1. Turn the Forward/Reverse  Button anti-clockwise for forward rotation.
2. Turn the Forward/Reverse Button clockwise for reverse rotation.

Air Flow Regulation
Air flow regulation can be controlled on the Air Impact Wrench and Air Chisel. This alters the rotation rate of the tool.

1. To restrict the air flow, push in and turn the Air Flow Regulator Valve on the tool anti-clockwise to a lower setting.
   Note: There are four air settings.

Turning the Tool On

1. Depress the On/Off Trigger to  turn the tool on.
2. To turn off the tool, release the On/Off Trigger.

BLOWGUN

• WARNING! NEVER POINT THE NOZZLE OF AN ACCESSORY TOWARDS ANY PART OF YOUR BODY OR TOWARDS ANOTHER PERSON OR ANIMAL.
• WARNING! OPERATOR IS ADVISED TO WEAR EYE PROTECTION WHEN USING THE AIR GUN. TAKE CARE NOT TO BLOW DIRT OR OTHER LOOSE PARTICLES TOWARDS YOURSELF OR OTHER PERSONS.

Spraying Compressed Air
The Blow Gun can be used with the High Pressure Nozzle to direct jets of compressed air at work pieces/surfaces.

1. Attach the High Pressure Nozzle to the nozzle of the Blow Gun.
2. Connect the blow gun via the Nitto Connectors to the Air Hose.
3.  Squeeze the Trigger to release compressed air.
   Note: Varying the amount of pressure on the Trigger of the Blow Gun allows you to control the amount of compressed air released through the nozzle.

Inflation Nozzles

• Additional nozzles have also been provided for inflating objects with the blow gun. These are suited for the different types of valves commonly found on inflatable objects.
• The Needle Nozzle is used for footballs, basketballs, soccer balls, etc.
• The silver Safety Adaptor will need to be used to connect this to the blow gun.
• The Tapered Nozzle and Rubber Nozzle are used for rubber dinghies, inflatable swimming pools and air beds.
• The silver Safety Adaptor will need to be used with the Rubber Nozzle.

 INFLATING

WARNING! AVOID INFLATING OBJECTS ABOVE THE RECOMMENDED INFLATION PRESSURE. THIS MAY LEAD TO DAMAGE AND/OR INJURIES.
Inflating Tyres

1. Follow the instructions in
2. Assembly (Connecting to the Air Compressor) to connect the Air Chuck to the compressor.
3. Follow the instructions for operating your compressor. Check that the compressor is set to the correct air pressure for tyre you are trying to inflate.
4. Press the head of the Air Chuck firmly into the valve stem to form a good seal. Air flowing into the tyre should be heard. Once there is a notable decrease in sound, or the tyre feels firm, remove the Air Chuck.
5. Press the Tyre Pressure Gauge firmly onto the valve stem to check the tyre pressure. If the desired pressure has not been reached, repeat step 3.

ADDITIONAL ACCESSORIES

Inline Mini Oiler
The Inline Mini Oiler can be used to lubricate the Air Impact Wrench, Air Ratcher, and Air Chisel during prolonged use.
Note: For applications that do not require prolonged use, oil can be directly applied to the inlet of the tool; refer to ‘Lubricating AIr Tools’ in the Maintenance section.

1. Remove the Phillips head screw from the Oiler and fill the chamber with oil using the supplied Oil Pot.
2. Replace the screw.
3. Attach the Inline Mini Oiler between the tool and Male Nitto Connector.
   WARNING! DO NOT USE THE INLINE MINI OILER WITH THE BLOW GUN OR AIR CHUCK.

• 3600 Swivel Connector
• The 3600 Swivel Connector can be used to avoid kinking or bending the hose during operation. We recommend attaching it between the tool and Air Hose.
• Note : Apply Thread Seal Tape on the threads to form a good seal between connections.

TROUBLESHOOTING
The impact wrench does not perform effectively.

• Check that the air inlet is free of any dirt or blockages.
• Ensure the wrench is lubricated properly.
• Check that the pressure on the air compressor is within the operating range of the tool. If not, let the compressor repressurise/refer to the compressor instruction manual.

The air ratchet does not perform effectively.

• Check that the Forward/Reverse Button is set to the correct direction.
• Check to see if the ratchet has become jammed. Air leaks and the absence of the ratchet sound are indications that the tool is jammed. Lightly tap the head of the ratchet on the ground or working surface. Alternatively toggle the Forward/Reverse Button.
• Check that the pressure on the air compressor is within the operating range of the tool. If not, let the compressor repressurise/refer to the compressor instruction manual.

The air chisel does not perform effectively.

• Check that the Air Regulator is not fully tightened. Try selecting a higher setting.
• Check that the Air Inlet is free of any dirt or blockages.
• Check that the pressure on the air compressor is within the operating range of the tool. If not, let the compressor repressurise/refer to the compressor instruction manual.

MAINTENANCE

WARNING! BEFORE CLEANING YOUR TOOLS OR CARRYING OUT ANY MAINTENANCE PROCEDURE, MAKE SURE THAT IT IS DISCONNECTED FROM THE COMPRESSOR TO PREVENT ACCIDENTAL STARTING.

Cleaning

• We recommend that you clean the appliance immediately after you use it. Keep the tool free of dirt and dust as much as possible.
• Clean the tool with a damp soft cloth only. Do not use cleaning agents or solvents. Never allow water to get inside the tool. Never immerse any part of the tool in liquid.
• You must disconnect the hose and any spraying tools from the compressor before cleaning.

Lubricating Air Tools
Oil the impact wrench, chisel and ratchet after each use by placing 4-5 drops of oil through the Air Inlet. Alternatively the Inline Mini Oiler may be used between the air tool and the hose to lubricate the tools during use.

1. For the Air Impact Wrench, loosen and remove the grub screw in the Oil Inlet with the provided Hex Key. For the Air Ratchet and Air Chisel, hold the tool with the Air Inlet facing up and the On/Off Trigger depressed.
2. Add 4-5 drops of oil into the Inlet. Replace the grub screw on the Air Impact Wrench.
3. Connect the tool to the air supply and run the tool for a few seconds with no load.

DESCRIPTION OF SYMBOLS

CARING FOR THE ENVIRONMENT

• Power tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way. Please recycle where facilities exist. Check with your local council authority for recycling advice.
• Recycling packaging reduces the need for landfill and raw materials. Reuse of recycled material decreases pollution in the environment. Please recycle packaging where facilities exist. Check with your local council authority for recycling advice.

SPARE PARTS

• Spare parts can be ordered from the Special Orders Desk at your local Bunnings Warehouse.
• For further information, or any parts not listed here, visit www.ozito.com.au or contact Ozito
• Customer Service : Australia 1800 069 486
• New Zealand 0508 069 486
• E-mail: enquiries@ozito.com.au

GENERAL TOOL SAFETY WARNINGS

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1. Work area safety
2. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
3. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
4. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
5. Air tools should not be used in a potentially explosive environment.
6. Personal Safety
7. Stay alert. Watch what you are doing and use common sense when operating the tool. Do not use the tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating the tool increases the risk of injury to persons.
8. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
9. Avoid unintentional starting. Be sure the switch is off before connecting to the air supply. Do not carry the tool with your finger on the switch or connect the tool to the air supply  with the switch on.
10. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations.
11. Always wear eye protection. Never point the nozzle of an accessory towards any part of your body or towards another person.
12. Use personal protective equipment including safety goggles or shield, ear protection, breathing respirator mask and protective clothing.
13. Tool Use & Care
14. Check the maximum pressure rating of any tools or accessories that you intend using with the compressor. The output pressure of the air from the compressor must be regulated so that it never exceeds the rated pressure of the tool or accessory.
15. Use clamps or other practical ways to secure and support the workpiece to a stable platform. Holding the work by hand or against the body is unstable and can lead to loss of control.
16. Do not force the tool. Use the correct tool for the application. The correct tool will do the job better and safer at the rate for which the tool is designed.
17. Do not use the tool if the switch does not turn the tool on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired by an authorised repair agent.
18. Disconnect the tool from the air source before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool unintentionally. Turn off and detach the air supply, safely discharge any residual air pressure, and release the throttle and/or turn the switch to its off position before leaving the work area.
19. Store the tool when it is idle out of reach of children and other untrained persons. A tool is dangerous in the hands of untrained users.
20. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that affects the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.
21. The tool must be used only for its prescribed purpose. Any use other than those mentioned in this manual will be considered a case of misuse. The user and not the manufacturer shall be liable for any damage or injury resulting from such cases of misuse.
22. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
23. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
24. Service
25. Have your power tool serviced by a qualified repair person using only identical replacement  parts. This will ensure that the safety of the power tool is maintained.

• WARNING! In the event that an air line is cut or broken, the air supply must be turned off at the compressor. A broken air line which is not supported is extremely dangerous and can whip around very quickly, both with the capability of striking people, and blowing foreign particles into the air.
• Do not attempt to catch the air line but immediately keep bystanders well clear and turn off the air supply to the hose, turn off the compressor at the On / Off button, and then remove the hose from the compressor.

PNEUMATIC TOOLS SAFETY WARNINGS

WARNING! The appliance is not to be used by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge,
unless they have been given supervision or instruction. Young children should be supervised to ensure that they do not play with the appliance.

• Vibration caused by the hammer action may be harmful to your hands and arms. Do not use this tool for prolonged periods of time. Take regular breaks. Use gloves to provide extra cushioning in order to avoid any injury from the vibrations of the tool.
• When removing an accessory from the tool avoid contact with skin and use proper protective gloves when grasping the bit or accessory. Accessories may be hot after prolonged use.
• Always wear eye protection and a dust mask for dusty applications and when drilling/chiseling overhead. Sanding particles can be absorbed by your eyes and inhaled easily and may cause health complications.
• Wear ear protectors when using impact wrenches. Exposure to noise can cause hearing loss.
• Use only sockets and adaptors which are in good condition and are intended for use with air tools.
• Ensure the air valve (or trigger) is in the ‘off’ position before connecting to the air supply.
• Do not use any additional force upon the tool.
• Only use with accessories rated to handle the forces exerted by this tool during operation. Other accessories not designed for the forces generated may break and forcefully launch pieces.
• Attach all accessories properly to the tool before connecting the air supply. A loose accessory may detach or break during operation.
• Use this tool with both hands only. Using tools with only one hand can result in loss of control.
• Do not lay the tool down until it has come to a complete stop. Moving parts can grab the surface and pull the tool out of your control.
• Anyone using vibrating tools regularly or for an extended period should first be examined by  a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any symptoms related to vibration (such as tingling, numbness, and white or blue fingers), stop using the tool and seek medical advice as soon as possible.

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