VULCAN CCFS-1 Frycattm Catalytic Gas Fryers Instruction Manual

June 17, 2024
Vulcan

VULCAN logo FRYCAT™ CATALYTIC GAS FRYERS
MODELS
CCFS-1
CCFS-2
CCFD-1
CCFD-2
CCFD-1C
CCFD-2C

CCFS-1 Frycattm Catalytic Gas Fryers

MODEL CCFS-1

IMPORTANT
OPERATING, INSTALLING AND SERVICE PERSONNEL
Operating information for this equipment has been prepared for use by qualified and/authorized operating personnel.
All installation and service on this equipment is to be performed by qualified, certified, licensed and/authorized installation or service personnel, with the exception of any marked with a in front of the part number.
Service may be obtained by contacting the Factory Service Department, Factory Representative or Local Service Agency.
DEFINITIONS
QUALIFIED AND/AUTHORIZED OPERATING PERSONNEL
Qualified or authorized operating personnel are those who have carefully read the information in this manual and are familiar with the equipment’s functions or have had previous experience with the operation of the equipment covered in this manual.
QUALIFIED INSTALLATION PERSONNEL
Qualified installation personnel are individuals, a firm, corporation or company which either in person or through a representative are engaged in, and are responsible for:

  1. The installation of gas piping from the outlet side of the gas meter, or the service regulator when the meter is not provided, and the connection and installation of the gas appliance.
    Qualified installation personnel must be experienced in such work, be familiar with all precautions required, and have complied with all requirements of state or local authorities having jurisdiction.
    Reference in the United States of America — National Fuel Gas Code ANSI Z223.1 (Latest Edition). In Canada — Canadian Standard CAN1-B149.1 NAT. GAS (Latest Edition) or CAN1-B149.2 PROPANE GAS (Lastest Edition).

  2. The installation of electrical wiring from the electric meter, main control box or service outlet to the electric appliance. Qualified installation personnel must be experienced in such work, be familiar with all precautions required, and have complied with all requirements of state or local authorities having jurisdiction. Reference: In the United States of America — National Electric Code ANSI NFPA No. 70 (Latest Edition). In Canada — Canadian Electric Code Part 1 CSA-C22.1 (Latest Edition).

QUALIFIED SERVICE PERSONNEL
Qualified service personnel are those who are familiar with Vulcan equipment who have been endorsed by the Vulcan-Hart Corporation. All authorized service personnel are required to be equipped with a complete set of service parts manuals and stock a minimum amount of parts for Vulcan equipment.

SHIPPING DAMAGE CLAIM PROCEDURE

For your protection, please note that equipment in this shipment was carefully inspected and packed by skilled personnel before leaving the factory. The transporation company assumes full responsibility for safe delivery upon acceptance of this shipment.
If shipment arrives damaged:

  1. VISIBLE LOSS OR DAMAGE —
    Be certain this is noted on freight bill or express receipt and signed by person making delivery.

  2. FILE CLAIM FOR DAMAGES —
    Regardless of extent of damage.

  3. CONCEALED LOSS OR DAMAGE —
    If damage is unnoticed until merchandise is unpacked, notify transportation company of carrier immediately, and file “concealed damage” claim with them. This should be done within (15) days of the delivery date.
    Be sure to retain shipping container for inspeciton.

We cannot assume responsibility for damage or loss incurred in transit. We will, however, be glad to furnish you with the necessary documents to support your claim.
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE

DO NOT RUN WATER OR CLEANING SOLUTIONS THROUGH PUMP, DO NOT ALLOW WATER OR CLEANING SOLUTION TO ENTER THE VESSEL PAN OF THE FILTERING SYSTEM.
CAUTION: THIS EQUIPMENT MUST BE INSTALLED IN ACCORDANCE WITH ANSI/NFPA 96 (LATEST EDITION) AVAILABLE FROM THE NATIONAL FIRE PROTECTION ASSOCIATION, ATTENTION PUBLICATION SERVICES.
BATTERYMARCH PARK, QUINCY MA. 02269.
IMPORTANT NOTES:

  1. Vulean units are produced with the best possible workmanship and materials. Proper installation is vital if best performance and appearance is to be achieved. Installer must follow the installation instructions carefully.

  2. Keep the appliance area clear and free of combustible materials.

  3. VULCAN ELECTRIC UNITS ARE MANUFACTURED FOR USE WITH THE VOLTAGE SPECIFIED BY THE UNIT RATING PLATE. FOR INSTALLATION PROCEDURES IN THE UNITED STATES OF AMERICA REFER TO: NATIONAL ELECTRICAL CODE, ANSI/FNPA No. 70 (LATEST EDITION).
    3a. A wiring diagram for this unit will be found packaged in a zip lock bag placed inside the filter vessel. Retain this diagram for future use. Also a wiring diagram decal is located on the inside front cover of the filter vessel.
    WARNING: THIS APPLIANCE IS EQUIPPED WITH A 3 PRONG (GROUNDING) PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED 3 PRONG RECEPTACLE. DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG.

  4. In the event of a power failure, the unit will automatically shut down. Should this happen, turn the power switch OFF. Do not attempt to start the filter until main power is restored.
    CAUTION: Operation of this equipment involves the handling of HOT oil and parts. Exercise extreme caution at all times.
    CAUTION: Installation and servicing of this equipment may require 120 volt electric power to perform unit function test procedures. Exercise extreme caution when performing such precedures.

WARNINGS

WARNING:
DO NOT SPRAY LIQUIDS OR VAPORS ON OR NEAR EQUIPMENT UTILIZING ELECTRICITY FROM THE TERMINATION OF THE APPLIANCE FLUE VENT TO THE FILTERS OF THE VENTING SYSTEM, AN 18 INCH MINIMUM CLEARANCE MUST BE MAIN- TAINED.
REFERENCE: ANSI/NFPA.96-1984 4-1.2.2.2 OF THE NATIONAL FIRE PROTECTION ASSOCIATION, INC., BATTERYMARCH PARK, QUINCY, MASS. 02269, AND NATIONAL BUILDING CODE 1976 SEC. 1915.7b(2) OF THE AMERICAN INSURANCE ASSOCIATION, ENGINEERING AND SAFETY SERVICE, 85 JOHN STREET, NEW YORK, N.Y. 10038.

DOOR SWITCH

Each CCFD-1C & -2C fryer is equipped with a door safety switch that will automatically shut the unit down when the fryer door is opened. However, operating and service per- sonnel should not rely on door switch to shut unit down while working inside the door panel control area.
WARNING:
Do not rely on door switch to shut unit power down. Push fryer power switch “OFF” before entering the inside door panel control area for cleaning, filtering or servicing. By- passing the fryer door switch should be done by service personnel only.

CYLINDRICAL (SOLBERG) AIR FILTER CHECK

Necessity of changing the air filter in a CCF Series Fryer may be determined by utilizing the following instrumenta- tion and testing procedures.
TOOLS REQUIRED:
Dwyer Model #25 Manometer/Slope Gauge Small blade screwdriver

  1. Assemble the manometer/slope gauge kit.
  2. Open fryer door and connect manometer/slope gauge tube end to pressure tap on the filter lid, and to the “low” outlet on the gauge. (From this tap you will be measuring a vacuum.)
  3. Turn unit “on”. Open pressure tap utilizing the small blade screwdriver.
  4. Watch manometer reading. If reading is near to or above -1.6” W.C. (water column), replace the filter as- sembly. New filter assembly, when tested, should read approximately -0.2″ W.C.
    NOTE: If model #25 manometer is not available, then a slack tube manometer can be used. Readings, however, will not be as accurate.

BLOWER AIR ADJUSTMENT

SERVICE NOTE
Insufficient gas inlet pressure will cause problems with blower air adjustment and proper unit functioning. The natural gas inlet pressure of the CCF Catalytic Fryer should be at least 5.0″ W.C. (Water Column) with the unit in operation. The propane gas inlet pressure should be at least 12.0” W.C. while the unit is in operation. Check the inlet pressure supply for these read- ings as they apply before making blower air adjustments.

NOTE: The critical air adjustment for each burner has been factory tested and set. Further adjustment should not be required unless the fryer is being installed above 3000 ft. elevation or burner or fan replacement has been made.
To make proper air adjustment, look through burner view port sight hole and turn fryer “ON”.
Let burner run approximately 30 seconds.
Follow steps 1 thru 4 below:
NOTE: When making air adjustment, work on one side at a time.

  1. Remove black plug button from the air adjustment box of the burner side being adjusted.
  2. Insert 4″ allen wrench into the air adjustment box and remove locking set screw.
  3. Insert allen wrench into adjustment access hole. A blue burner surface observed through the viewing port indi- cates excess air. Slowly turn allen wrench coun- terclockwise until a maximum red glow is obtained on the burner surface. A dull orange/yellow flame indicates insufficient air. Slowly turn allen wrench clockwise until amaximum red glow is obtained on the burner surface. Insufficient or excess air will cause lighting problems. (Refer to color trend guide chart.)
  4. Reinstall locking set screw and black plug button.
  5. Repeat steps 1 thru 4 as required for second burner.
    NOTE: All CCF Catalytic Fryers are equipped with a blower air filter. This filter must be in place at all times during unit operation. Failure to use air filter will result inunit breakdown and will automatically void all warran- ties associated with the unit.

The air filter is a critical part of the unit functioning and should be checked frequently. Change air filter when soil- ing becomes apparent.
Detail D1 represents Winjammer Blower Air Filter Con- struction. VULCAN
CCFS-1 Frycattm Catalytic Gas Fryers - Fig 1

INSTRUCTIONS FOR SETTING IGNITOR LOCATION

This setting will provide optimum ignition reliability and prevent ignitor board lockout. The ignitor location is factory set and should not require adjustment unless the ignitor hasbeen replaced or has been knocked out of adjustment.
NOTE: Complete all burner flame adjustments before proceeding.

  1. Obtain a D.C. micro amp meter with good resolution in the 2 to 8 micro amp range.
  2. Measure flame current by connecting the meter in series with the ignitor. Clip (1) meter lead to the black flame sense wire and the other to the ignitor flame sense electrode.
  3. While the burner is operating, observe the micro amps registered on the meter. If reading is less than 4 micro amps, loosen the ignitor assembly retaining screws and adjust the ignitor until 4 or more micro amps are attained.
  4. Retighten the ignitor assembly retaining screws. Op- timum ignition has now been achieved.

NOTE: The ignitor assemblies of the fryer are located behind the control housing compartment. Access may be obtained by following procedures for the removal of the control box housing in section B1 thru B9. See Detail F.VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Fig 2KX THERMOSTAT CALIBRATION FOR CCFS-1 & -2 SERIES FRYERS

Thermostat calibration is factory set before unit shipment. Further calibration should not be performed unless unit temperature is ranging beyond =5° of the thermostat set- ting.
Tools required: Potentiometer or good grade thermome- ter (do not use bi-metal thermometer) and a %¢” flat blade screwdriver.

  1. Shortening must be at the proper level as indicated by the “normal” shortening level line imprinted on the fryer door tank wall. Insert temperature measurement device to the center back area of the fryer tank.

  2. Turnthermostat knob to amedium temperature setting.

  3. Allow temperature to stabilize. Stabilization will be con- firmed by the temperature reading of the measuring device remaining the same over a period of several minutes.

  4. After stabilization period, compare the temperature reading of the measuring device to that of the thermos- tat dial setting. If there is a difference of more than +5° between these two readings, thermostat calibra- tion is required.
    Thermostat calibration is to be performed as outlined in steps 5 thru 8.

  5. Remove thermostat knob from control panel.

  6. Insert flat blade screwdriver into slot provided in the thermostat stem.

  7. Using screwdriver, rotate stem clockwise to decrease and counterclockwise to increase temperature. Vs turn equals an 18° change in temperature. Estimate rotation required to obtain proper thermostat readings.

  8. Remove screwdriver and replace thermostat knob onto stem. Recheck fryer temperature readings by following steps 1 thru 4.

POTENTIOMETER CALIBRATION FOR CCFD-1 & -2 SERIES FRYERS

Potentiometer calibration is factory set before unit ship- ment. Potentiometer calibration should not be performed unless unit temperature is not registering within =5°F (3°C) the potentiometer knob.
Check potentiometer calibration as follows:
Tools required: Digital pyrometer and holder, 4″ flatblade, screwdriver, maple paddle.

  1. The shortening must be at the proper level as indi- cated by the indicator line on the vat wall.

  2. Insert a digital pyrometer, alnor pyrometer or a deep fat thermometer at the rear of the fryer exactly where the computer probe would go.

  3. Set the potentiometer knob at the correct cooking temperature and turn on unit.

  4. Allow shortening temperature to stabilize by agitating the shortening using a maple paddle. Let the fryer cycle on and off after reaching the desired tempera- ture at least three times.

  5. After the stabilizing period, the instant the burner ac- tuates (as noted by the burners “ON” light turning on), the shortening temperature should be +5°F (3°C) of the thermostat setting.

  6. If it is within =5°F (3°C) you are finished calibrating.
    If not, follow steps 7 thru 10 for recalibration.

  7. Loosen the set screw in the potentiometer knob. Ro- tate knob without moving shaft and set the knob to match the pyrometer reading.

  8. Retighten the set screw.
    CAUTION: Do not overtighten.

  9. Turn the dial to desired temperature.

  10. Repeat steps 4, 5 & 6.
    NOTE: Do not calibrate using new shortening un- less you agitate the shortening as indicated in step 4.

SECTION A — CCFS SERIES FRYERS

REMOVAL OF MODULAR CONTROL BOX TO ACCESS CONTROLS, IGNITORS, BURNERS AND TANK PROBES

For servicing of control panel accessories, ignitor andtem- perature control boards, follow steps A1 thru A4. For ser- vicing of high limit, ignitors, burners or tank probes, follow steps A1 thru A13.
NOTE: During servicing, before installing any new probe, wrap threaded probe end with teflon tape to prevent tank leakage.
To gain access to control components:
A1. Remove (2) screws from the upper right and left hand corners of the control frame (photo A1).VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Fig
3A2. Open fryer door and remove (2) screws located be- neath the lower front channel right and left hand sides (photo A2).VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Fig
4 A3. Detach control frame assembly from unit body sides and modular control box assembly (photo A3).VULCAN CCFS-1
Frycattm Catalytic Gas Fryers - Fig 5A4. To remove thermostat or completely remove control panel from unit, pull off thermostat knob (photo A4), disengage (2) screws holding thermostat to control panel (photo A4.1). Disengage thermostat wire con- necting pins (photo A4.2). Disconnect panel wire har- ness connector plug (photo A4.3). Lift panel away from unit. Ignitor boards and reset buttons are now also readily accessible for servicing.
VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Fig 6

VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Fig 7AS5. Disengage (4) screws positioned along the right and left hand control box front side flanges (photo A5). VULCAN CCFS-1 Frycattm Catalytic
Gas Fryers - Fig 8A6. Disengage high limit harness connector plug. (photo AB)VULCAN CCFS-1 Frycattm Catalytic Gas
Fryers - Fig 9A7. Remove ignitor caps (photo A7)

VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Fig 10A8. Remove ignitor wire (photo A8).VULCAN CCFS-1 Frycattm
Catalytic Gas Fryers - Fig 11A9. Disengage (4) screws mounting modular control box to the high limit box (photo A9).VULCAN
CCFS-1 Frycattm Catalytic Gas Fryers - Fig 12A10. Lift modular control box assembly away from unit front frame and disconnect high limit connector plug (photo A10). A11. To gain convenient access to burners, ignitors, high limit and tank probes, disconnect main wire harness connector plugs and probe connector plugs (photo A1) A12. Disconnect ignitor boot and wiring. Control box may now be completely disengaged from the unit.
A13. Reattach modular control box assembly to unit by reversing steps A1 thru A13.

SECTION B — CCFD-1 & -2 SERIES FRYERS

REMOVAL OF MODULAR CONTROL BOX TO ACCESS CONTROLS, IGNITORS, BURNERS AND TANK PROBES

For servicing of control panel accessories, ignitor and tem- perature control boards, follow steps B1 thru B3.
For servicing of ignitors, high limit, burners or probes, follow steps B1 thru B11.
NOTE: During servicing, before installing any new probe, wrap threaded probe end with teflon tape to prevent tank leakage.
To gain access to control components:
B1. Remove (2) screws from upper corners of the control frame (photo B1).VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Photo
1B2. Open fryer door and remove (2) screws located be- neath the lower front channel right and left hand side (photo B2).VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Photo
2B3. Detach control frame from unit. If you wish to remove control frame completely from unit, disengage wire harness connector (photo B3).
NOTE: From this point you can now completely ac- cess the control panel accessories. VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Photo
3To service burners, ignitors, high limit and tank probes, remove control frame as follows:
B4. Disengage (4) screws positioned along the right and left hand control box front side flanges. VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Photo
4B5. Remove ignitor caps and ignitor wires from the ignitor boards (photo B5).VULCAN CCFS-1 Frycattm Catalytic Gas
Fryers - Photo 5B6. Disengage (4) screws securing housing to high limit bracket (photo B6).VULCAN CCFS-1 Frycattm
Catalytic Gas Fryers - Photo 6B7. Disconnect high limit wire connector plug (photo B7).VULCAN
CCFS-1 Frycattm Catalytic Gas Fryers - Photo 7B8. Remove control box assembly from fryer frame (photo B8).VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Photo
8B9. Lift modular control box away from the fryer body frame. Disconnect the probe plug connector (photo B9) and ground wire (photo B9.1).VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Photo
9B10. Disconnect main power wire harness plug connec- tor. The modular control box may now be completely removed to freely service the ignitor assemblies, burner assemblies, high limit system and tank probes. B11. Reattach modular control box assembly by reversing steps B1 thru B11.

SECTION C — CCFD-1C & -2C SERIES FRYERS

REMOVAL OF MODULAR CONTROL BOX TO ACCESS CONTROLS, IGNITORS, BURNERS AND TANK PROBES

For servicing of computer panel, ignitor modules and inter- face boards, follow steps C1 thru C3.
For removal of ignitors, high limit, burners or probes, follow steps C1 thru C8.
NOTE: During servicing before installing any new probe, wrap threaded probe end with teflon tape to prevent tank leakage.
To remove complete panel or gain access to reset button, ignitor and interface boards:
C1. Remove (2) screws from the top left and right hand corners of the control frame front (photo C1). VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Photo
11C2. Open fryer door and remove (2) screws located be-neath the lower front channei right and left hand sides (photo C2).VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Photo
12C3. Detach the computer control frame from the fryer body. If complete removal is desired, disconnect wir- ing harness plugs. Panel may now be completely removed to access computer removal or ignitor and interface boards (photo C3).VULCAN CCFS-1 Frycattm Catalytic Gas
Fryers - Photo 13To service burners, ignitor assemblies, high limit and tank probes. Remove control housing as follows:
C4. Disconnect all remaining wire leads and ignitor wires from the control area (photo C4).VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Photo
14C5. Disengage (4) screws positioned along the right and left hand box front side flanges (Ref. photo C4).
C6. Disengage (4) screws securing control box to high limit bracket as shown under step B6 of CCFD fryers.
C7. Disconnect high limit wire connector plug as shown under step B7 of CCFD fryers.
To service burners, ignitor assemblies, high limit and tank probes, remove control housing as follows:
C8. Remove modular control box assembly from fryer frame similar to step B8. Disconnect main power wire harness plug. Now control box may be completely removed from unit. This will allow complete servicing access to the burners, ignitors, high limit and unit tank probes (photo C8).VULCAN CCFS-1 Frycattm
Catalytic Gas Fryers - Photo 15

TROUBLESHOOTING

PROBLEM CAUSE REMEDY

POWER SWITCH ON, POWER LIGHT ON, HEATING LIGHT COMES ON FOR 3 SECONDS OR LESS, THEN TROUBLE LIGHT COMES ON.| Ignition system did not sense flame.| Reset-turn power switch off, then on.
Insufficient gas, check pressure.| Call service agency.
Improper air, see instructions.| Adjust burner air.
Defective ignitor or wires.| Check connections and continuity.
Fryer gas shut off valve closed.| Open shut off valve.
Gas hose not connected tightly to fryer.| Check & insure quick disconnect snaps on to fitting completely.
Loose connections at ignitors.| Turn fryer off & insure push on connectors are tight.
POWER SWITCH ON. POWER LIGHT ON. 1ST HIGH LIMIT LIGHT ON.
2ND HIGH LIMIT LIGHT ON.
TROUBLE LIGHT ON. NO HEAT.| Oil temperature above limit trip point.| Allow fryer to cool to below 375°F (190.6°C). Turn off main power switch, then “ON”.
Stuck or defective solenoid valve.| Replace valve.
Temperature control defective.| Replace temperature controller.
SLOW RECOVERY| Gas pressure low.| If manometer is available, adjust to correct pressure.
TROUBLE LIGHT FLASHES MOMENTARILY THEN HEATING LIGHT COMES ON WHEN SYSTEM CALLS FOR HEAT.| This is a normal operation.| None required.
POWER SWITCH ON, POWER ON, LIGHT OFF, NO HEATING.| No power to fryer.| Check power supply cord, verify plugged in.
Replace power switch.
Defective “ON” switch.| Replace power switch.
Loose wire.| Check wire connection at power switch.
NOISY IGNITION| Improper air adjustment.| Adjust ventilator system.
Improper gas pressure setting.| Check gas pressure.
Sticky gas valve.| Replace gas valve.
Improper ignitor/burner gapping.| Reset ignitor/burner gapping.
INDICATOR LIGHT “POWER ON- HEATING – 1ST HIGH LIMIT – TROUBLE” DOES NOT COME ON WHEN IT SHOULD| Light defective.| Replace indicator light as needed.
FRYER DOES NOT GO INTO SHORTENING MELT
FULL HEAT UPON TURN ON.| Shortening or frytank is above 135°F (57.2°C).| Allow the fryer to cool.
Defective multi-function control board or interface board.| Replace multi- function control board or interface board.
FRYERDOESNOT GO INTO SHORTENING MELT| Check fry melt switch setting| Set to melt.
Shortening or frytank is above 135°(57.2°C)| Allow the fryer to cool.
Defective multi-function control board orinterface board.| Replace multi- function control board orinterface board.
Fry/Melt switch is wired wrong.| Correct wiring.

DIAGNOSTIC LIGHT CHART

Before using the chart complete the following:

  1. The power light must be on and the first and/or second high limit lights off. If the first and/or second high limit lights are on, refer to the troubleshooting section re- garding this problem.
  2. Turnthe power switch off. Set temperature control knob to temperature higher than the actual oil temperature.
  3. Observe the pattern of the diagnostic lights at the mo- ment you turn the power switch back on.
  4. If fryer is IN fat melt, observe the light pattern 45 sec- onds after the power switch has been turned on.
  5. If fryer is NOT in fat meltimmediately, observe the light pattern. Pattern remains valid for 3 seconds.

To assist you in reading the chart, keep in mind the follow- ing tips:

  1. What is the problem you are having?
  2. What lights are on or off?
  3. Remedies are listed in order as to those most likely to correct the problem:
    LIGHT OFF – LIGHT ON –
    LIGHT PATTERN KEY

ILLUMINATED LIGHT INDICATES:

  1. Power into left hand ignitor board.
  2. Power out of left hand ignitor board.
  3. Power into right hand ignitor board and power out of the right hand multi function temperature control board of the split vat fryer only.
  4. Power out of right hand ignitor board.

NOTE: The full vat unit employs a (3) light pattern.
The split vat unit employs a (4) light pattern.
The diagnostic chart assumes that both the left hand and right hand vats are operating under the same conditions.
DIAGNOSTIC LIGHT CHART USED ONLY WITH CCFD CONSTRUCTION FRYERS

PROBLEM PATTERN DIAGNOSTIC LIGHTS REMEDY
NO HEAT 1. Check temperature control(s).

2. Check thermistor probe(s).
3. Check temperature potentiometer.
| 1. Right ignitor board problem.
| 1. Left ignitor board problem.
OVER HEATING| | 1. Check temperature control(s).
2. Check thermistor probe(s).
3. Check temperature potentiometer.
| 1. Replace gasvalve.

REPLACEMENT PARTS LIST AND PHOTOGRAPHS

REPLACEMENT PARTS LIST AND PHOTOGRAPHS FOR
CCFS-1 & -2, CCFD-1 & -2 and CCFD-1C & -2C SERIES FRYERS

WARNING ALL SERVICE PERSONNEL
FOR SAFETY PURPOSES, WHEN SERVICING THIS EQUIPMENT, USE ONLY CERTIFIED CONTROLS, DUPLICATING THOSE ORIGINALLY SUPPLIED ON THIS EQUIPMENT BY VULCAN- HART CORPORATION DO NOT SUBSTITUTE COMPONENTS WITH DIFFERENT MODEL NUMBERS.
DO NOT SUBSTITUTE COMPONENTS WITH DIFFERENT MANUFACTURING NAMES.
DO NOT SUBSTITUTE COMPONENTS WITH REBUILT CONTROLS WITHOUT AUTHORIZATION OF VULCAN-HART CORP., ANY UNAUTHORIZED SUBSTITUTION OF CONTROLS AS STATED ABOVE MAY BE A SAFETY HAZARD AND WILL AUTOMATICALLY VOID THE WARRANTY AND THE CERTIFICATION ASSOCIATED WITH THIS EQUIPMENT.

REPLACEMENT PARTS ORDERS
The following information must accompany a replacement parts order or it cannot be filled:
A. Model and serial number, including suffix or prefix letter if applicable.
B. Type of gas.
C. Unit voltage, amperage and motor phase.
D. Appliance finish black, grey, stainless steel, etc.
E. Customer option identifier.
This information may be found on the unit rating plate located inside the fryer door panel.
Parts may be ordered from your dealer, service agency or parts distributor. (See Depot pamphlet enclosed with manual packet).
For further information concerning parts ordering location, contact Vulcan- Hart Corporation, 3600 North Point Blvd.,
Baltimore, MD 21222, or in Canada, Vulcan-Hart Canada Inc., 79 West St., South Orillia, Ontario L3V 6K5.

PARTS LIST

SECTION A KX THERMOSTAT CONSTRUCTION CCFS FRYERS

ITEM NO.| PART NO.| DESCRIPTION| CCFS
-1| CCFS
-11| CCFS
-111| CCFS
-2| CCFS
-22| CCFS
-222| CCFS
-101| CCFS
-202
---|---|---|---|---|---|---|---|---|---|---
1A| 116026-G1| Frytank Assy. (Single)| 1| 2| 3| | | –| 2| –
2A| 115801-G2| Frytank Assy. (Split) (NS)| | | –| 1| 2| 3| –| 2
3B| 116480-G1| Control Frame Assy. (Single)| 1| 2| 3| | | | 3| 1
3C| 116480-G2| Control Frame Assy. (Split) (NS)| | –| | 1| 2| 3| –| 2
4| 116493-G1| Front Top Assy. (Single)| 1| –| –| 1| –| | –| –
4A| 116493-G2| Front Top Assy. (Double) (NS)| –| 1| –| –| 1| –| –| –
4B| 116493-G3| Front Top Assy. (Triple) (NS)| | | 1| –| –| 1| 1| 1
85| 116123-D| Decal, Control Panel (Single)| 1| 2| 3| –| –| 1| 2| –
87| 114244-2| Decal, Control Panel (Blank)| –| –| | –| –| –| 1| 1
8C| 115448-G11| Body Side, Right Hand Assy. (NS)| 1| 1| 1| 1| 1| 1| 1| 1
8D| 115448-G10| Body Side, Left Hand Assy.| 1| 1| 1| 1| 1| 1| 1| 1
8B| 115448-G12| Body. Side Inner Assy.| | 1| 2| –| 1| 2| 2| 2
9A| 115532-G2| Door Body Side Assy.| 2| 2| 2| 2| 2| 2| 2| 2
10| 114123-G3| Panel Door Front Assy.| 1| 2| 3| 1| 2| 3| 3| 3
11| 114211-1| Door PO| 1| 2| 3| 1| 2| 3| 3| 3
12| 114457-G3| Splasher Assy. (Single)| 1| –| –| 1| –| –| –|
12A| 114457-G1| Splasher Assy. (Double) (NS)| –| 1| –| –| 1| –| –| :
12B| 114457-G2| Splasher Assy. (Triple) (NS)| | –| 1| –| –| 1| 1| 1
13| 114853-3| Basket Hanger (Single)| 1| –| –| 1| –| –| –| –
13A| 114853-2| Basket Hanger (Double) (NS)| –| 1| –| –| 1| –| –|
13B| 114853-1| Basket Hanger (Triple) (NS)| –| –| 1| –| –| 1| 1| 1
14| 110863-2| Capping Strip (NS)| –| 1| 2| | 1| 2| 2| 2
15| 113112-5| 9″ Leg (NS)| 4| 4| 4| 4| 4| 4| 4| 4
16| 114210-2| Caster With Brakes (Optional)| 2| 2| 2| 2| 2| 2| 2| 2
16A| 114210-1| Caster Without Brakes (Optional)| 2| 2| 2| 2| 2| 2| 2| 2
17| 114598-G1| Pan Assy. (Optional) (NS)| | –| | –| –| –| 1| 1
18| 114852-G1| Probe Tube Assy. Holder (Optional) (NS)| 1| 2| 3| 2| 4| 6| 2| 4
19| 114848-02| Vat Cover Single Unit (Optional) (NS)| 1| 2| 3| –| | –| 2| –
19A| 114848-G1| Vat Cover Split Unit (Optional) (NS)| –| –| –| 2| 4| 6| –| 4
20| 110737-1| Fryer Basket| 2| 4| 6| 2| 4| 6| 4| 4
21| 110782-1| Fryer Basket (Single) (Optional) (NS)| 1| 2| 3| –| –| –| 2| –
86| 116124-D| Decal – Control Panel (Split) (NS)| –| | | 1| 2| 3| –| 2
88| 108659-3| Thermostat Knob| 1| 2| 3| 2| 4| 6| 2| 4
24A| 111496-B4| Rocker Switch (lighted)| 1| 2| 3| 2| 4| 6| 2| 4
25| 111496-E6| Light Trouble| 1| 2| 3| 2| 4| 6| 2| 4
25B 111496-E3| | Light Indicator (Amber)| 1| 2| 3| 2| 4| 6| 2| 4

(NS) — Not Shown

VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Parts

ITEM NO.| PART NO.| DESCRIPTION| CCFS
-1| CCFS
-11| CCFS
-111| CCFS
-2| CCFS
-22| CCFS
-222| CCFS
-101| CCFS
-202
---|---|---|---|---|---|---|---|---|---|---
26| 116475-G1| Modular Control Box Assy.| 1| 2| 3| 1| 2| 3| 3| 3
27| 115144-4| Temperature Control| 1| 2| 3| 2| 4| 6| 2| 4
28| 114148-1| Ignitor Board & Reset| 2| 4| 6| 2| 4| 6| 4| 4
29A| 114151-2| Relay (120V Construction) (NS)| –| –| –| 1| 2| 3| | 2
30 114145-2| | Second High Limit (NS)| 1| 2| 3| 2| 4| 6| 2| 4

(NS) — Not Shown

VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Parts 1

ITEM NO.| PART NO.| DESCRIPTION| CCFS
-1| CCFS
-11| CCFS
-111| CCFS
-2| CCFS
-22| CCFS
-222| CCFS
-101| CCFS
-202
---|---|---|---|---|---|---|---|---|---|---
30| 114145-2| Second High Limit Control| 1| 2| 3| 2| 4| 6| 2| 4
36| 114149-5| Low Voltage Wire (NS)| 2| 4| 6| 2| 4| 6| 4| 4
36A| 114149-6| High Voltage Wire| 2| 4| 6| 2| 4| 6| 4| 4
37| 115739-1| Ignitor| 2| 4| 6| 2| 4| 6| 4| 4
38| 115783-G1| Burner Assy.| 2| 4| 6| 2| 4| 6| 4| 4
39| 115518-1| Sight Glass| 2| 4| 6| 2| 4| 6| 4| 4
40| 115441-1| Cover Glass| 2| 4| 6| 2| 4| 6| 4| 4

VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Parts 2FOR REPAIR ITEM PARTS LISTING AND RE- FERENCE PHOTO OF INSIDE DOOR AREA ON CCFS SERIES FRYERS, REFER TO SECTION B PARTS LISTING FOR CCFD SOLID STATE FRYER CONSTRUCTION.

ITEM NO.| PART NO.| DESCRIPTION| CCFS
-1| CCFS
-11| CCFS
-111| CCFS
-2| CCFS
-22| CCFS
-222| CCFS
-101| CCFS
-202
---|---|---|---|---|---|---|---|---|---|---
1A| 116026-G1| Tank Assy. (Single)| 1| 2| 3| | | | 2|
2A| 115801-G2| Tank Assy. (Split) (NS)| | –| | 1| 2| 3| | 2
22| 108659-1| KX Temperature Controller| 1| 2| 3| 2| 4| 6| 2| 4
30 114145-2| | High Limit Sensor| 1| 2| 3| 2| 4| 6| 2| 4

(NS) — Not Shown

VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Parts 3

ITEM NO.| PART NO.| DESCRIPTION| CCFS
-1| CCFS
-11| CCFS
-111| CCFS
-2| CCFS
-22| CCFS
-222| CCFS
-101| CCFS
-202
---|---|---|---|---|---|---|---|---|---|---
36A| 114149-6| High Voltage Wire| 2| 4| 6| 2| 4| 6| 4| 4
36| 114149-5| Low Voltage Wire| 2| 4| 6| 2| 4| 6| 4| 4
30| 114145-2| High Limit, Second| 1| 2| 3| 2| 4| 6| 2| 4
22| 108659-1| KX Temperature Controller (NS)| 1| 2| 3| 2| 4| 6| 2| 4
18| 114852-G1| Probe Tube Holder Assy.| 1| 2| 3| 2| 4| 6| 2| 4
81| 114214-2| Bracket Support Rack (Single)| 1| 2| 3| –| –| –| 2|
81A| 114214-1| Basket Support Racket (Split)| –| –| | 2| 4| 6| | 4
19| 114848-G2| Cover Tank (Single)| 1| 2| 3| | –| –| 2| –
19A| 114848-G3| Cover Tank (Split) L.H.| –| | | 1| 2| 3| | 2
19B| 114848-G4| Cover Tank (Split) R.H.| | | –| 1| 2| 3| –| 2
82| 114150-1| Hose, Quick Disconnect (NS)| 1| 1| 1| 1| 1| 1| 1| 1
83| 114608-G1| Rod Assembly, Clean-Out| 1| 1| 1| 1| 1| 1| 1| 1
84| 115992-1| Cap, Ignitor (NS)| 2| 4| 6| 2| 4| 6| 4| 4
20 110737-1| | Basket, Fryer (NS)| 2| 4| 6| 2| 4| 6| 4| 4

(NS) — Not Shown

NOTE: Items 36, 36A, 81, 81A, 19, 19A, 19B, 82, 83 & 20 Used on CCFS, CCFD and CCFD-C Series Fryers. Item 84 used only on CCFS and CCFD Series Fryers.

VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Parts 4FOR REPAIR ITEM PARTS LISTING AND RE- FERENCE PHOTO OF REAR VIEW ON CCFS SERIES FRYERS, REFER TO SECTION B PARTS LISTING FOR CCFD SOLID STATE FRYER CON- STRUCTION.

SECTION B SOLID STATE CCFD CONSTRUCTION FRYERS

ITEM NO.| PART NO.| DESCRIPTION| CCFD
-1| CCFD
-11| CCFD
-111| CCFD
-2| CCFD
-22| CCFD
-222| CCFD
-101| CCFD
-202
---|---|---|---|---|---|---|---|---|---|---
1| 116026-G2| Frytank Assy. (Single) (NS)| 1| 2| 3| –| –| –| 2| –
2| 115801-G1| Frytank Assy. (Split)| –| | –| 1| 2| 3| –| 2
3| 116480-G5| Control Frame Assy. (Single) (NS)| 1| 2| 3| –| –| –| 2| –
3A| 116480-G6| Control Frame Assy. (Split)| –| –| –| 1| 2| 3| –| 2
3B| 116480-G1| Control Frame Assy. (Fryermate)| –| –| –| –| –| –| 1| 1
4| 116493-G1| Front Top Assy. (Single) (NS)| 1| –| –| 1| –| –| –| –
4A| 116493-G2| Front Top Assy. (Double)| –| 1| –| –| 1| –| | –
4B| 116493-G3| Front Top Assy. (Triple) (NS)| –| –| 1| –| | 1| 1| 1
5| 114194-9| Decal, Control Panel (Single) (NS)| 1| 2| 3| –| –| –| 2| –
6| 114043-10| Decal, Control Panel (Split)| –| –| –| 1| 2| 3| –| 2
7| 114244-2| Decal, Control Panel (Blank)| –| –| –| –| –| –| 1| 1
8| 115448-G9| Body Side Assy., RT. HD.| 1| 1| 1| 1| 1| 1| 1| 1
8A| 115448-G8| Body Side Assy.. LT. HD.| 1| 1| 1| 1| 1| 1| 1| 1
8B| 115448-G12| Body Side Assy., Inner| –| 1| 2| –| 1| 2| 2| 2
9| 115532-G1| Door Assy., Body Side (NS)| 2| 2| 2| 2| 2| 2| 2| 2
10| 114123-G3| Panel, Door Front Assy.| 1| 2| 3| 1| 2| 3| 3| 3
11| 114211-1| Door Pull| 1| 2| 3| 1| 2| 3| 3| 3
12| 114457-G3| Splasher Assy. (Single) (NS)| 1| –| –| 1| –| –| | –
12A| 114457-G1| Splasher Assy. (Double)| –| 1| –| –| 1| –| 1|
12B| 114457-G2| Splasher Assy. (Triple) (NS)| –| –| 1| –| –| 1| 1| 1
13| 114853-3| Basket Hanger (Single) (NS)| 1| –| –| 1| –| –| –| –
13A| 114853-2| Basket Hanger (Double)| –| 1| –| –| 1| –| –| –
13B| 114853-1| Basket Hanger (Triple) (NS)| –| –| 1| –| –| 1| 1| 1
14| 110863-2| Capping Strip| –| 1| 2| –| 1| 2| 2| 2
15| 113112-5| 9″ Leg (NS)| 4| 4| 4| 4| 4| 4| 4| 4
16| 114210-2| Casters With Brakes (Optional) (NS)| 2| 2| 2| 2| 2| 2| 2| 2
16A| 114210-1| Casters Without Brakes (Optional) (NS)| 2| 2| 2| 2| 2| 2| 2| 2
17| 114598-G1| Pan Assy. (Optional) (NS)| –| –| –| –| –| | 1| 1
18| 114852-G1| Probe Tube Assy. Holder (Optional)| 1| 2| 3| 2| 4| 6| 2| 4
19| 114848-G2| Vat Cover (Single) (Optional) (NS)| 1| 2| 3| –| –| | 2| –
19A| 114848-G1| Vat Cover (Split) (Optional) (NS)| –| –| –| 2| 4| 6| –| 4
20| 110737-1| Fryer Basket| 2| 4| 6| 2| 4| 6| 4| 4
21| 110782-1| Fryer Basket (Single) (Optional)| 1| 2| 3| 0| 0| 0| 2| –
22| 115638-G1| Potentiometer Assembly| 1| 2| 3| 2| 4| 6| 2| 4
23| 114254-1| Knob, Black| 1| 2| 3| 2| 4| 6| 2| 4
24| 111496-B1| Rocker Switch| 2| 4| 6| 4| 8| 12| 4| 8
25| 111496-E6| Trouble Light| 1| 2| 3| 2| 4| 6| 2| 4
25A| 111496-E7| Light, Limit 1& 2| 1| 2| 3| 2| 4| 6| 2| 4
25B| 111496-E3| Light, Heating (Amber)| 1| 2| 3| 2| 4| 6| 2| 4
25C| 111496-E4| Light, Signal (red)| 1| 2| 3| 2| 4| 6| 2| 4

(NS) — Not Shown

VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Parts 5

ITEM NO.| PART NO.| DESCRIPTION| CCFD
-1| CCFD
-11| CCFD
-111| CCFD
-2| CCFD
-22| CCFD
-222| CCFD
-101| CCFD
-202
---|---|---|---|---|---|---|---|---|---|---
26| 116475-G1| Modular Control Box Assembly| 1| 2| 3| 1| 2| 3| 3| 3
27| 115144-4| Temperature Control 200-375°F| 1| 2| 3| 2| 4| 6| 2| 4
28| 114148-1| Ignitor Board| 2| 4| 6| 2| 4| 6| 4| 4
29A| 114151-2| Relay (120V Construction) (NS)| –| –| –| 1| 2| 3| | 2
30| 114145-2| Second High Limit Control| 1| 2| 3| 2| 4| 6| 2| 4
31| 6089| Ground Lug (NS)| 1| 2| 3| 1| 2| 3| 2| 2

(NS) — Not Shown

VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Parts 6

ITEM NO.| PART NO.| DESCRIPTION| CCFD
-1| CCFD
-11| CCFD
-111| CCFD
-2| CCFD
-22| CCFD
-222| CCFD
-101| CCFD
-202
---|---|---|---|---|---|---|---|---|---|---
30| 114145-2| Second High Limit Control| 1| 2| 3| 2| 4| 6| 2| 4
36| 114149-5| Low Voltage Wire (NS)| 2| 4| 6| 2| 4| 6| 4| 4
36A| 114149-6| High Voltage Wire| 2| 4| 6| 2| 4| 6| 4| 4
37| 115739-1| Ignitor| 2| 4| 6| 2| 4| 6| 4| 4
39| 115518-1| Sight Glass| 2| 4| 6| 2| 4| 6| 4| 4
40| 115441-1| Cover Glass| 2| 4| 6| 2| 4| 6| 4| 4
41| 114141-1| Probe, Thermistor| 1| 2| 3| 2| 4| 6| 2| 4
38A| 116751-G1| Burner Mounting Assy. L.H.| 1| 2| 3| 1| 2| 3| 1| 2
38| 116751-G2| Burner Mounting Assy. R.N.| 1| 2| 3| 1| 2| 3| 1| 2

(NS) — Not Shown

VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Parts 7

ITEM NO.| PARTNO.| DESCRIPTION| CCFD
-1| CCFD
-11| CCFD
-111| CCFD
-2| CCFD
-22| CCFD
-222| CCFD
-101| CCFD
-202
---|---|---|---|---|---|---|---|---|---|---
28A| 114148-1| Ignitor Button, Reset| 1| 2| 3| 2| 4| 6| 2| 4
53| 116446-2| Air Mixer Tube, LT.HD.| 1| 2| 3| 1| 2| 3| 2| 4
53A| 116446-1| Air Mixer Tube, RT.HD.| 1| 2| 3| 1| 2| 3| 2| 4
58| 114700-4| Male Straight CC Fitting| 2| 4| 6| 2| 4| 6| 4| 4
64| 108834-1| Door Magnet| 1| 2| 3| 1| 2| 3| 2| 2
50| 115753-31| Air Adjustment Box Assy. (Split)| –| –| –| 1| 2| 3| | 2
47| 116236-1| Air Adjustment Box Front (NS)| 2| 4| 6| –| –| –| 4| 4
48| 116235-G1| Air Adjustment Box
Back Assy. (NS)| 2| 4| 6| –| | | 4| –
46| 114212-3| Drain Valve, LT.HD.| 1| 2| 3| 1| 2| 3| 2| 2
46A| 114212-4| Drain Valve, RT.HD.| –| –| –| 1| 2| 3| | 2
88| 116673-3| Windjammer Blower| 1| 2| 3| 1| 2| 3| 2| 2
88A| 116673-1| Alternate Swirlwing Blower| 1| 2| 3| 1| 2| 3| 2| 2
85| 116660-3| Blower & Filter Assy.| 1| 2| 3| 1| 2| 3| 2| 2
97| 116637-2| Cap Filter| 1| 2| 3| 1| 2| 3| 2| 2
57| 104738-2| Pressure Tap| 1| 2| 3| 1| 2| 3| 2| 2
98| 116642-G2| Blower Support Assy.| 1| 2| 3| 1| 2| 3| 2| 2
100| 3.0127-3| Wing Nut (NS)| 1| 2| 3| 1| 2| 3| 2| 2
101| 114789-7| Reducing Tee| 1| 2| 3| 1| 2| 3| 2| 2
102| 113500-C6| Closed N ipple 3/8| 4| 8| 12| 4| 8| 12| 8| 8
59| 114800-2| 90° CC Fitting| 2| 4| 6| 2| 4| 6| 4| 4
103| 113500-35| Nipple 1/2″ x 45/8″ Long| 1| 2| 3| 1| 2| 3| 2| 2
56| 111495-F1| Solenoid Valve (Used on CCFD & CCFS only)| 4| 8| 12| 4| 8| 12| 8| 8
104| 114837-1| Pipe Plug 1/8″| 6| 12| 18| 6| 12| 18| 12| 12
57| 104738-2| Pressure Tap| 2| 4| 6| 2| 4| 6| 4| 4
56A| 111496-F8| Solenoid 24V (Reference Used On Computer Option CCFD-1C or 2C Only (NS)| 4| 8| 12| 4| 8| 12| 8| 8
60| 108279-1| Regulator (Nat.)| 1| 2| 3| 1| 2| 3| 2| 2
60A| 108279-3| Regulator (LP) (NS)| 1| 2| 3| 1| 2| 3| 2| 2
61| 111420-1| Shut-Off Vlave 3/4″ NPT| 1| 2| 3| 1| 2| 3| 2| 2
25D| 111496-El 1| Diagnostic Lights| 3| 6| 9| 4| 8| 12| 6| 8
65| 112780-6| Door Hinge Top| 1| 2| 3| 1| 2| 3| 2| 2
65A| 112780-5| Door Hinge Bottom| 1| 2| 3| 1| 2| 3| 2| 2
44| 116763-1| Burner Tubing (Full Vat) (NS)| 2| 4| 6| –| | –| 4|
45| 116762-1| Burner Tubing (Split Vat) (NS)| –| –| –| 2| 4| 6| –| 4
105| 115787-2| Cover Air Adj. (Split)| –| –| –| 1| 2| 3| –| 2
106| 114098-2| Drain Pipe (NS)| 1| 1| 1| 1| 1| 1| 1| 1

(NS) — Not Shown

VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Parts 8

ITEM NO.| PART NO.| DESCRIPTION| CCFD
-1| CCFD
-11| CCFD
-111| CCFD
-2| CCFD
-22| CCFD
-222| CCFD
-101| CCFD
-202
---|---|---|---|---|---|---|---|---|---|---
1| 116026-G2| Tank Assy. (Single)| 1| 2| 3| –| –| | 2| –
2| 115801-G1| Tank Assy. (Split) (NS)| | | –| 1| 2| 3| –| 2
41| 114141-1| Thermistor Probe| 1| 2| 3| 2| 4| 6| 2| 4
30| 114145-2| High Limit Sensor| 1| 2| 3| 2| 4| 6| 2| 4

(NS) — Not ShownVULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Parts
9

ITEM NO.| PART NO.| DESCRIPTION| CCFD
-1| CCFD
-11| CCFD
-111| CCFD
-2| CCFD
-22| CCFD
-222| CCFD
-101| CCFD
-202
---|---|---|---|---|---|---|---|---|---|---
36A| 114149-6| High Voltage Wire| 2| 4| 6| 2| 4| 6| 4| 4
36| 114149-5| Low Voltage Wire| 2| 4| 6| 2| 4| 6| 4| 4
41| 114141-1| Thermistor Probe| 1| 2| 3| 2| 4| 6| 2| 4
30| 114145-2| High Limit, Second| 1| 2| 3| 2| 4| 6| 2| 4
22| 115638-G1| Potentiometer Assy. (NS)| 1| 2| 3| 2| 4| 6| 2| 4
18| 114852-G1| Probe Tube Holder Assy.| 1| 2| 3| 2| 4| 6| 2| 4
81| 114214-2| Bracket Support Rack (Single)| 1| 2| 3| | | –| 2| –
81A| 114214-1| Basket Support Racket (Split)| | | | 2| 4| 6| | 4
19| 114848-G2| Cover Tank (Single)| 1| 2| 3| –| –| –| 2| –
19A| 194848-G3| Cover Tank (Split) L.H.| –| | –| 1| 2| 3| | 2
19B| 194848-G4| Cover Tank (Split) R.H.| | | | 1| 2| 3| –| 2
82| 114150-1| Hose, Quick Disconnect (NS)| 1| 1| 1| 1| 1| 1| 1| 1
83| 114608-01| Rod Assembly, Clean-Out| 1| 1| 1| 1| 1| 1| 1| 1
84| 115992-1| Cap, Ignitor (NS)| 2| 4| 6| 2| 4| 6| 4| 4
20| 110737-1| Basket, Fryer (NS)| 2| 4| 6| 2| 4| 6| 4| 4

(NS) — Not Shown
FOR PHOTOGRAPHIC REFERENCE, SEE KX THERMOSTAT CCF FRYER CONSTRUCTION ON PAGE 40.

ITEM NO.| PART NO.| DESCRIPTION| CCFD
-1| CCFD
-11| CCFD
-111| CCFD
-2| CCFD
-22| CCFD
-222| CCFD
-101| CCFD
-202
---|---|---|---|---|---|---|---|---|---|---
75| 114109-2| Upper Body Back| 1| 2| 3| 1| 2| 3| 2| 2
88| 116673-3| Windjammer Blower| 1| 2| 3| 1| 2| 3| 2| 2
88A| 116673-1| Alternate Swirlwind Blower| 1| 2| 3| 1| 2| 3| 2| 2
100| 3.0127-3| Wing Nut| 1| 2| 3| 1| 2| 3| 2| 2
57| 104738-2| Pressure Tap| 1| 2| 3| 1| 2| 3| 2| 2
85| 116660-3| Blower & Filter Assy.| 1| 2| 3| 1| 2| 3| 2| 2
97| 116637-2| Filter Cap| 1| 2| 3| 1| 2| 3| 2| 2
79| 114219-2| Elec. Connection Plate| 1| 2| 3| 1| 2| 3| 2| 2
106| 105016-1| Elec. Supply Wire| 1| 1| 1| 1| 1| 1| 1| 1
76| 114108-1| Body Back Lower| 1| 2| 3| 1| 2| 3| 3| 3

VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Parts 10 SECTION C COMPUTERIZED CCFD-1C OR -2C FRYER CONSTRUCTION

ITEM NO.| PART NO.| DESCRIPTION| CCFD
-1C| CCFD
-11C| CCFD
-111C| CCFD
-2C| CCFD
-22C| CCFD
-222C| CCFD
-101C| CCFD – 202C
---|---|---|---|---|---|---|---|---|---|---
1| 116026-G2| Frytank Assy. (Single)| 1| 2| 3| –| –| –| 2| –
2| 115801-01| Frytank Assy. (Split)| –| –| –| 1| 2| 3| –| 2
3D| 116480-G8| Frame Assy. Control (Single)| 1| 2| 3| –| –| | 2| –
3E| 116480-G9| Frame Assy. Control (Split)| –| –| –| 1| 2| 3| –| 2
3B| 116480-G1| Frame Assy. Control (Frymate) (NS)| –| –| –| –| –| –| 1| 1
4| 116493-G1| Front Top Assy. (Single) (NS)| 1| –| –| 1| –| –| –| –
4A| 116493-G2| Front Top Assy. (Double)| –| 1| –| | 1| –| –| –
4B| 116493-G3| Front Top Assy. (Triple) (NS)| –| –| 1| –| –| 1| 1| 1
7| 114244-2| Decal, Control Panel (Blank) (NS)| –| –| –| –| –| | 1| 1
89| 116527-D| Decal, Control Panel (Single)| 1| 2| 3| –| –| –| 2| –
89A| 116527-D1| Decal, Control Panel (Split)| –| –| –| 1| 2| 3| –| 2
8| 115448-G9| Body Side Assy., R.H. (NS)| 1| 1| 1| 1| 1| 1| 1| 1
8A| 115448-G8| Body Side Assy., L.H.| 1| 1| 1| 1| 1| 1| 1| 1
8B| 115448-G12| Body Side, Inner (NS)| –| 1| 2| | 1| 2| 2| 2
9| 115532-G1| Door Assy., Body Side (NS)| 2| 2| 2| 2| 2| 2| 2| 2
10| 114123-G3| Panel, Door Front Assy.| 1| 2| 3| –| | –| 3| –
10A| 114123-G5| Panel Door Assy., RT.HD. (NS)| –| –| –| 1| 2| 3| –| 3
10B| 114123-G4| Panel Door Assy., LT.HD. (NS)| –| –| –| 1| 2| 3| –| 3
11| 114211-1| Door Pull| 1| 2| 3| 2| 4| 6| 3| 6
12| 114457-G3| Splasher Assy. (Single) (NS)| 1| –| –| 1| –| –| –| –
12A| 114457-G1| Splasher Assy. (Double) (NS)| –| 1| –| –| –| 1| –| –
12B| 114457-G2| Splasher Assy. (Triple) (NS)| –| –| 1| –| –| 1| 1| 1
13| 114853-3| Basket Hanger (Single) (NS)| 1| –| –| 1| –| –| –| –
13A| 114853-2| Basket Hanger (Double) (NS)| –| 1| –| –| 1| –| –| –
13B| 114853-1| Basket Hanger (Triple) (NS)| –| –| 1| | –| 1| 1| 1
14| 110863-2| Capping Strip (NS)| –| 1| 2| –| 1| 2| 2| 2
15| 113112-5| 9″ Legs (NS)| 4| 4| 4| 4| 4| 4| 4| 4
16| 114210-2| Caster With Brakes (Optional) (NS)| 2| 2| 2| 2| 2| 2| 2| 2
16A| 114210-1| Caster Without Brakes (Optional) (NS)| 2| 2| 2| 2| 2| 2| 2| 2
17| 114598-G1| Pan Assy. (Optional) (NS)| –| –| –| –| –| –| 1| 1
18| 114852-G1| Probe Tube Holder (Optional)| 1| 2| 3| 2| 4| 6| 2| 4
19| 114848-G2| Vat Cover (Single) (Optional) (NS)| 1| 2| 3| –| –| –| 2| –
19A| 114848-G3| Vat Cover (Split) (Optional) L.H. (NS)| –| –| –| 1| 2| 3| | 2
19B| 114848-G4| Vat Cover (Split) (Optional) R.H. (NS)| –| | –| 1| 2| 3| –| 2
20| 110737-1| Fryer Basket (NS)| 2| 4| 6| 2| 4| 6| 4| 4
21| 110782-1| Fryer Basket (Single) (Optional) (NS)| 1| 2| 3| –| –| –| 2| –
24| 111496-B1| Power Switch| 1| 2| 3| 2| 4| 6| 2| 4
25D| 111496-E13| Light – 24V Heating| 1| 2| 3| 2| 4| 6| 2| 4
25E| 111496-E10| Light – 24V Trouble| 1| 2| 3| 2| 4| 6| 2| 4
25 F| 111496-E8| Light. – 24V Signal (Red)| 1| 2| 3| 2| 4| 6| 2| 4
90| 115924-3| Computer Panel (Single Vat)| 1| 2| 3| –| –| –| 2| –
90A| 115924-4| Computer Panel (Split Vat)| –| –| –| 1| 2| 3| –| 2

(NS) – Not Shown REFER TO PHOTOS ON PAGE 44

VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Parts 11

ITEM
NO.| PART
NO.| DESCRIPTION| CCFD
-1C| CCFD
-11C| CCFD
-111C| CCFD
-2C| CCFD
-22C| CCFD
-222C| CCFD
-101C| CCFD
-202C
---|---|---|---|---|---|---|---|---|---|---
26| 116475-G1| Modular Control Box| 1| 2| 3| 1| 2| 3| 2| 2
91| 116011-1| Ignitor Board 24V| 2| 4| 6| 2| 4| 6| 4| 4
92| 116012-1| Board, Interface| 1| 2| 3| 2| 4| 6| 2| 4
93| 1 16535-1| Relay, 24V DC| 1| 2| 3| 1| 2| 3| 2| 2
29B| 114151-5| Relay, 24V VAC (NS)| 1| 2| 3| 1| 2| 3| 2| 2
30| 114145-2| Second High Limit| 1| 2| 3| 2| 4| 6| 2| 4
31| 6089| Ground Lug| 1| 2| 3| 1| 2| 3| 2| 2

(NS) — Not Shown

VULCAN CCFS-1 Frycattm Catalytic Gas Fryers - Parts 12

ITEM
NO.| PART
NO.| DESCRIPTION| CCFD
-1C| CCFD
-11C| CCFD
-111C| CCFD
-2C| CCFD
-22C| CCFD
-222C| CCFD
-101C| CCFD
-202C
---|---|---|---|---|---|---|---|---|---|---
30| 114145-2| Second High Limit Control| 1| 2| 3| 2| 4| 6| 2| 4
36B| 114149-8| Ignitor Cable (NS)| 2| 4| 6| 2| 4| 6| 4| 4
94| 116214-1| Ignitor (NS)| 2| 4| 6| 2| 4| 6| 4| 4
38| 115783-G1| Burner Assy.| 2| 4| 6| 2| 4| 6| 4| 4
39| 115518-1| Sight Glass| 2| 4| 6| 2| 4| 6| 4| 4
40| 115441-1| Cover Glass| 2| 4| 6| 2| 4| 6| 4| 4
41A| 114141-3| Probe, Dual Thermistor (NS)| 1| 2| 3| 2| 4| 6| 2| 4

(NS) — Not Shown
FOR PHOTOGRAPHIC REFERENCE SEE SOLID STATE CCFD CONSTRUCTION ON PAGE 45

FOR REPAIR ITEM PARTS LISTING AND RE- FERENCE PHOTO OF INSIDE DOOR AREA ON ALL CCFD-C SERIES FRYERS, REFER TO SEC- TION B PARTS LISTING FOR CCFD SOLID STATE FRYER CONSTRUCTION

ITEM NO.| PART NO.| DESCRIPTION| CCFD
-1C| CCFD
-11C| CCFD
-111C| CCFD
-2C| CCFD
-22C| CCFD
-222C| CCFD
-101C| CCFD
-202C
---|---|---|---|---|---|---|---|---|---|---
1| 116026-G2| Tank Assy. (Single)| 1| 2| 3| –| –| –| 2| –
2| 115801-G1| Tank Assy. (Split) (NS)| –| –| –| 1| 2| 3| –| 2
41A| 114141-3| Dual Thermistor Probe (NS)| 1| 2| 3| 2| 4| 6| 2| 4
30| 114145-2| High Limit Probe| 1| 2| 3| 2| 4| 6| 2| 4

(NS) — Not Shown
FOR PHOTOGRAPHIC REFERENCE, SEE SOLID STATE CCFD CONSTRUCTION ON PAGE 39

ITEM NO.| PART NO.| DESCRIPTION| CCFD
-1C| CCFD
-11C| CCFD
-111C| CCFD
-2C| CCFD
-22C| CCFD
-222C| CCFD
-101C| CCFD
-202C
---|---|---|---|---|---|---|---|---|---|---
36B| 114149-8| Ignitor Cable (NS)| 2| 4| 6| 2| 4| 6| 4| 4
41A| 114141-3| Dual Thermistor Probe (NS)| 1| 2| 3| 2| 4| 6| 2| 4
30| 114145-2| High Limit. Second| 1| 2| 3| 2| 4| 6| 2| 4
18| 114852-G1| Probe Tube Holder (Optional)| 1| 2| 3| 2| 4| 6| 2| 4
81| 114214-2| Bracket Support Rack (Single)| 1| 2| 3| –| –| –| 2| –
81A| 114214-1| Basket Support Racket (Split)| –| –| –| 2| 4| 6| –| 4
19| 114848-G2| Cover Tank (Single)| 1| 2| 3| –| –| –| 2| –
19A| 194848-G4| Cover Tank (Split) L.H.| –| –| –| 1| 2| 3| –| 2
19B| 194848-G3| Cover Tank (Split) R.N.| –| –| –| 1| 2| 3| –| 2
82| 114150-1| Hose, Quick Disconnect (NS)| 1| 1| 1| 1| 1| 1| 1| 1
83| 114608-G1| Rod Assembly, Clean-Out| 1| 1| 1| 1| 1| 1| 1| 1
84| 115992-1| Cap, Ignitor (NS)| 2| 4| 6| 2| 4| 6| 4| 4
20| 110737-1| Basket, Fryer (NS)| 2| 4| 6| 2| 4| 6| 4| 4

(NS) — Not Shown

FOR REPAIR ITEM PARTS LISTING AND RE- FERENCE PHOTO OF REAR VIEW ON CCFD-C SERIES FRYERS, REFER TO SECTION B PARTS LISTING FOR CCFD SOLID STATE FRYER CON- STRUCTION.

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