Bestop 56862 Trek Top Instruction Manual

: June 13, 2024
: BESTOP

Table of Contents

Bestop 56862 Trek Top
Product Information
Product Usage Instructions
Tools
Parts
Installation Instructions
Warranty Information
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

Bestop 56862 Trek Top

Bestop-56862-Trek-Top-PRODUCT

Product Information

The Trek Top 2-Door is a product designed for vehicles to provide protection and coverage. It is important to follow the installation instructions provided to ensure a proper fit and avoid any potential safety risks. The product comes with various parts and accessories, including door rails, bow assemblies, mount brackets, window components, and a tailgate bar retainer.

Part Number

56862

Tools Required

T25 – T40 – T50 Torx Drivers
3mm – 4mm – 5mm Hex Keys
Torque Wrench
8mm – 10mm Wrenches or Socket Wrench
8mm – 10mm Sockets

Installation Time

Approximately 4 hours

Skill Level

3 – Moderately Difficult

Safety Precautions

Always wear seat belts while operating the vehicle.
Wear safety glasses throughout the installation process.

Support

If you need assistance or have any questions, you can visit the Bestop website at https://www.bestop.com and click on “Need Help?” for further support.

Product Usage Instructions

Before starting the installation process, thoroughly read all the provided instructions.
Gather all the necessary tools mentioned in the manual, including Torx drivers, hex keys, wrenches or socket wrenches, and sockets.
Ensure you have the required safety equipment, such as seat belts and safety glasses.
Follow the step-by-step installation instructions provided in the manual for each specific part and component.
Make sure to use the correct size and type of screws, nuts, washers, and bolts mentioned in the manual for each installation step.
Tighten all connections securely using the appropriate tools, such as torque wrenches or wrenches.
Double-check all the installed components to ensure a proper fit and alignment.
After completing the installation, test the Trek Top 2-Door for any functionality issues or potential safety risks.

Note: If you encounter any difficulties or have any questions during the installation process, refer to the provided support link for further assistance.

Installation Tips

Before you begin installing your new Trek Top, please read all the instructions thoroughly.

WARNING

Do not rely in any way on the components of this product to protect against injury or death in the event of an accident.
Never operate the vehicle over the manufacturer’s specifications.
Read and follow, precisely, all installation instructions provided when installing this product. Failure to do so may result in a poor fit and could place occupants of the vehicle in a potentially dangerous situation.

WEAR SEAT BELTS AT ALL TIMES

Caution

Safety glasses should be worn at all times when installing this product.

Tools

Bestop-56862-Trek-Top-FIG-1

Support

We’re here to help! Go to: https://www.bestop.com and click on Need Help?

Parts

Bestop-56862-Trek-Top-FIG-3 Bestop-56862-Trek-
Top-FIG-4 Bestop-56862-Trek-Top-FIG-5 Bestop-56862-Trek-
Top-FIG-6

Installation Instructions

Assemble Door Rails

Attach the Right Upper Door Rail to the Right Lower Door Rail.
Use two (2) M6 x 20mm Flange Button Head Cap Screws and two (2) M6 Flanged Lock Nuts

NOTE:

Screws must be inserted from the bottom up.

Repeat this on the Left side Door Rails.

Attach Pivot Brackets to Side Bows; Attach #2 Bow Link Assemblies to Side Bows

Attach the Side Bow Pivot Brackets to the Side Bows on the Header/Deck Assembly. The Brackets attach to the end of each Side Bow using one (1) M5x0.8×25 Button Head Socket Cap Screw, two (2) Bushings, two (2) M5 Flat Washers, and one (1) M5 Nylon Lock Nut on each Side Bow Leg.
The Plastic Bushings go directly on either side of the Side Bow legs.

Attach the #2 Bow Link Assemblies to the Side Bows on the Header Assembly. Make sure that the Bow Stop on each Bow Link Assembly faces in.
The Bow Links attach to the end of each Side Bow leg using one (1) M5x0.8×25 Button Head Socket Cap Screw, two (2) Bushings, two (2) M5 Flat Washers, and one (1) M5 Nylon Lock Nut on each Side Bow Leg.
The Plastic Bushings go directly on either side of the Side Bow legs.

NOTE:

Leave these snug but not tight. The #2 bow links and side bows must be allowed to move freely.

Section 3 Attach Door Rail Assemblies to Jeep Sport Bar

Attach the Door Rail Assemblies to the Jeep. Place each Door Rail Assembly onto the Jeep as\ shown above.
Align the hole in the lower portion of the Assembly with the threaded hole in the Jeep belt rail, the alignment pin on the bottom of the Assembly with the receiving hole in the top of the belt rail, and the two integral brackets along the top of the Assembly with the through-holes in the Jeep Sport Bar. Insert two (2) M8x1.25×80 Screws up from the bottom of the integral brackets and tighten and tighten to 55 in/lb (4.5 ft/lb).

Note: To prevent over-torquing, Use a Screwdriver type Torx driver if a torque wrench is not available.

Use one (1) M8x1.25×20 screw on each Assembly to secure the Assembly to the Jeep belt rail. Bestop-56862-Trek-Top-FIG-12

Section 4 Attach Tailgate Bar Retainers

Section 5 Install Bow Mount Brackets

Section 6 Install #4 Bow

Section 7 Install #3 Bow

Section 8 Place Header and Fabric on Jeep; Attach Pivot Brackets to Door Rails

Section 9 Install #2 Bow

Section 10 Drape Fabric Over the Top of the Jeep & Open the Sunrider; Attach Z-Clip

Section 11 Attach Hook- &-Loop Strips to #4 Bow

Fasten T Section 12 op Fabric to #3 Bow and #4 Bow

Section 13 Fasten Top Fabric to #2 Bow; Install Quarter Windows

Section 14 Attach Quarter Window Stiffeners

Section 15 Attach Rear Window

Section 16 Attach Tailgate Bar to Rear Window

Section 17 Secure Quarter Window Front and Bottom Retainers

Section 18 Secure Corners of Quarter Windows; Snug Top Corners with Hook- & Loop Strips

Secure Quarter Windows and Rear Window to Jeep Belt R Section 19 ail; Zip Windows Together

Section 20 Close and Latch Sunrider

Warranty Information

WHAT BESTOP WARRANTS
Subject to the terms and conditions of sale, including any terms and conditions set forth by Bestop, Inc. (“Bestop” or “us” or “we”) in our then- current terms of sale on our website (collectively, the “Terms”), Bestop represents and warrants that the covered products listed in the “Covered Products and Warranty Periods” section (a “Product”) will substantially be free from defects in materials and workmanship for the specified warranty periods outlined in that section.

THE WARRANTY IS LIMITED AND CONDITIONAL
This warranty applies to the original purchaser of the Product only. The warranty is valid only as long as the original retail purchaser owns the vehicle upon which the Product is installed. The warranty expires should the Product be removed from the original vehicle or if the original vehicle is transferred to another owner. This warranty is not transferable or assignable. The warranty does not apply to Products bought from auction-style or price-bid websites. THE LIMITED WARRANTY AND STATED REMEDIES ARE SOLE AND EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND REMEDIES, AND COMPANY EXPRESS DISCLAIMS ALL IMPLIED OR STATUTORY OR OTHER WARRANTIES, INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY, NON-INFRINGEMENTOR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT WILL COMPANY BE LIABLE FOR ANY SPECIAL, INCIDENTAL, CONSEQUENTIAL, PUNITIVE, INDIRECT OR EXEMPLARY DAMAGES OF ANY KIND, INCLUDING LOST PROFITS OR REVENUE, HOWEVER CAUSED, WHETHER FOR BREACH OR REPUDIATION OF CONTRACT, TORT, BREACH OF WARRANTY, NEGLIGENCE, OR OTHERWISE, WHETHER OR NOT COMPANY WAS ADVISED OF THE POSSIBILITY OF SUCH LOSS OR DAMAGES.
Some states do not allow exclusion or limitation, so this may not apply to you. This warranty gives you specific legal rights, and you may have other rights which vary from state to state.

EXCLUSIONS TO THE WARRANTY

The Limited Warranty excludes, and Bestop is not liable in any way for any warranty claims, damages, or defects related to:

Misuse, abuse, accidents, vandalism, negligence, fire, or improper installation or modification, or improper or inadequate maintenance;
Failure to comply with any Product documentation, Bestop instructions, or applicable law or regulations; use in extreme conditions
Force Majeure including but not limited to, earthquake, hurricane, tornado, flooding, or other disasters natural or man-made, civil unrest, strikes, declared or undeclared war, or lack of performance by, or discontinued product of, supply chain partners whose products, software, operations or management is beyond the control of Bestop;
Damage resulting in breakage (including without limitation, spontaneous breakage, accidental breakage or breakage by any other means) of a Product or any part;
Damage to vinyl windows due to misuse, or cracking due to varying weather conditions.

YOUR SOLE REMEDY
During the applicable warranty period, Bestop shall, at its option, either repair or replace any Product that it confirms, in its discretion, is non- compliant with the warranties herein. Bestop will not pay for labor charges associated with the installation or removal of the Product. Should a specific Product be discontinued, Bestop may, at its option, replace the discontinued Product with a current product or like product. Please retain your proof of purchase. Original proof of purchase for the Product must accompany any warranty claim. If you have a warranty claim, first you must email Bestop Customer Service at csbestop@bestop.com for instructions. All claims must be emailed to csbestop@bestop.com within 30 days of discovery of a defective Product, but in no event later than thirty days after the end of the applicable Warranty Period (the “Warranty Notice Period”). Warranty claims made after the Warranty Notice Period are null and void and Bestop shall have no responsibility concerning such claims. THIS SECTION SETS FORTH BESTOP’S SOLE OBLIGATION & YOUR SOLE REMEDY CONCERNING ANY DEFECTS OR OTHER PRODUCT ISSUES. ANYPRODUCTS REPLACED UNDER TERMS OF THIS WARRANTY WILL BE COVERED UNDER TERMS & BALANCE OF THE DURATION OF THE ORIGINAL LIMITED WARRANTY FOR SUCH PRODUCT.

COVERED PRODUCTS AND WARRANTY PERIODS: The warranty periods are as follows for Products manufactured by Bestop:
BESTOP® LIMITED LIFETIME WARRANTY

Trektop® Pro Twill Fabric Top Sunrider® for Hardtop Twill Fabric Top
Trektop® NX Glide Twill Fabric Top Replace-a-Top™ Twill Fabric Top
Trektop® NX Twill Fabric Top Supertop® NX Twill Fabric Top
EZFold™ Soft Tonneaus Floor & Cargo Liners
ZipRail™ Soft Tonneaus Pet Barriers
EZRoll™ Soft Tonneaus

BESTOP® 5-YEAR LIMITED WARRANTY

Trektop® NX Glide™ Top (non-Twill) Sunrider® for Hardtop (non-Twill)Replace-a-Top™ Top (non-Twill) Trektop® NX Top (non-Twill)
Sailcloth Replace-a-Top™ Supertop® NX Top (non-Twill)
Tigertop™ and Halftop™ Supertop® Classic Soft Top Sunrider® Complete Soft Top Supertop® for Truck
EZ Fold Hard Tonneau

BESTOP® 3-YEAR/100K MILES LIMITED WARRANTY