KLEIN TOOLS 3005CR Ratcheting Crimper Instruction Manual

: June 17, 2024
: KLEIN TOOLS

Table of Contents

KLEIN TOOLS 3005CR Ratcheting Crimper
Product Information
Product Usage Instructions
FAQ
FOR BEST RESULTS
Documents / Resources

KLEIN TOOLS 3005CR Ratcheting Crimper

KLEIN-TOOLS -3005CR -Ratcheting-Crimper-PRODUCT

Product Information

Specifications

Product: Crimping Tool
Model Number: [Insert Model Number]
Material: [Insert Material]
Weight: [Insert Weight]
Dimensions: [Insert Dimensions]

Description
The Crimping Tool is a high-quality tool designed for stripping stranded copper wire and adjusting the force required for crimping. It is manufactured by Klein Tools, a trusted brand known for its reliable and durable products.

Features

Strips stranded copper wire to length
Adjustable force for crimping
Easy-to-use design
Phillips screwdriver for adjustment

Package Contents

Crimping Tool
Phillips Screwdriver

Product Usage Instructions

Stripping Stranded Copper Wire
To strip stranded copper wire, follow these steps:

Measure and mark the desired length of wire to be stripped.
Hold the wire firmly and insert it into the stripping slot of the tool.
Gently squeeze the handles of the tool to strip off the insulation from the wire.
Repeat the process for each wire that needs to be stripped.

Adjusting the Force for Crimping
To adjust the force required for crimping, follow these steps:

Make sure the tool is completely open.
Using a Phillips screwdriver, remove the screw holding the adjustment knob.
Adjust the knob to increase or decrease the force required for crimping.
Replace the screw to secure the adjustment knob in place.

Important Note
For a lower crimping force, follow these additional steps:

Close the tool.
Rotate the adjustment knob so that the flat part on the knob aligns with the middle of the Klein Tools logo and central pivot.
Refer to FIG. 2 for visual guidance.

FAQ

Q: Can this crimping tool be used for stripping solid copper wire?
A: No, this crimping tool is specifically designed for stripping stranded copper wire.

Q: How do I know if I have adjusted the crimping force correctly?
A: You can test the tool’s functionality by performing a crimping operation. If the desired crimping force is not achieved, repeat the adjustment steps until the desired force is reached.

FOR BEST RESULTS

Strip stranded copper wire to length:
- 22 – 14AWG: Strip 0.25″ – 0.30″ (6.4 – 7.5mm)
- 12 – 10AWG: Strip 0.30″ – 0.37″ (7.5 – 9.5mm)
2Insert stripped wire into the appropriately sized terminal, as designated by the terminal manufacturer.
Place wire and terminal into the appropriate crimping cavity, as indicated by the markings on the tool:
- 22 – 16AWG (Red) – Front cavity 1
- 16 – 14AWG (Blue) – Middle cavity 2
- 12 – 10AWG (Yellow) – Rear cavity 3
Line up the terminal so that the metal collar will be compressed by the crimping tool.
Squeeze the handles together until they release, indicating a complete crimp cycle.
NOTE : Once a crimping cycle has been started, the handles will not be released until a complete crimp cycle has been achieved.
Remove the crimped assembly from the tool and verify that the terminal is securely crimped onto the wire.
TO ADJUST THE FORCE REQUIRED FOR CRIMPING (FIG. 1): $KLEIN-TOOLS -3005CR -Ratcheting-Crimper-FIG- $1$$
Make sure the tool is completely open.
Using a Phillips screwdriver, remove the screw 4 holding the adjustment knob 5 in place.
Turn the adjustment knob to the desired setting, then replace and tighten the screw.
Test the tool’s actuation and repeat steps 1 – 3 until the desired crimp force is achieved.

NOTE : For a lower crimping force, position the adjustment knob so that when the tool is closed, the flat 6 on the adjustment knob faces between the Klein Tools logo and the center pivot, as shown in FIG. 2.

$KLEIN-TOOLS -3005CR -Ratcheting-Crimper-FIG- $2$$