GrillBoss GBC1402G Outdoor LP Gas Barbecue Grill Owner’s Manual

: June 17, 2024
: GrillBoss

Table of Contents

Important Safeguards
Expanded View
Hardware
Tools Required for Assembly (Included)
2 Phillips Head Screwdriver 1 pc
Installing LP Gas Tank
Lighting
Limited Warranty
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

**GrillBoss GBC1402G Outdoor LP Gas Barbecue Grill Owner’s Manual

Important Safeguards

DANGER: Failure to follow the dangers, warnings and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property

WARNINGS:

This grill is for outdoor use only, and should not be used in a building, garage or any other enclosed area.
Do NOT operate, light or use this appliance within ten feet (3.05 m) of walls, structures or buildings.
For residential use only. This grill is NOT for commercial use.
This grill is not intended for and should never be used as a heater. TOXIC fumes can accumulate and cause asphyxiation.
This grill is safety certified for use in the United States and/or Canada only. Do NOT modify for use in any other location. Modification will result in a safety hazard and will void your warranty.
This grill is for use with liquid propane (LP) gas only. The conversion to or attempted use of natural gas in this LP gas grill is dangerous, may cause bodily harm and will void your warranty.
LP gas characteristics:
a. LP gas is flammable and hazardous if handled improperly. Become aware of the characteristics before using any LP gas product.
b. LP gas is explosive under pressure, heavier than air, and settles/ pools in low areas.
c. LP gas in its natural state has no odor. For your safety, an odorant is added that smells like rotten cabbage.
d. Contact with LP gas can cause freeze burns to skin.
Apartment dwellers: Check with management to learn the requirements and fire codes for using a LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a ten foot (3.05 m) clearance from any structure. Do NOT use on or under balconies.
LP gas cylinder needed to operate. Only cylinders marked “propane” may be used.
The LP gas cylinder must be constructed and marked in accordance with the Specifications for LP-gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/ CSA-B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods; and Commission.
LP gas cylinder must be arranged for vapor withdrawal.
The LP gas cylinder must have a listed overfilling prevention device (OPD).
Only use LP gas cylinders equipped with a cylinder connection device compatible with the connection for outdoor cooking appliances.
The LP gas cylinder must have a cylinder collar to protect the cylinder valve.
Never use a LP gas cylinder with a damaged body, valve, collar or footing.
Dented or rusted LP gas cylinders may be hazardous and should be checked by your LP gas supplier prior to use.
The LP gas cylinder should not be dropped or handled roughly.
LP gas cylinders must be stored outdoors out of the reach of children and must not be stored in a building, garage or any other enclosed area. Your cylinder must never be stored where temperatures can reach over 125°F.
Do NOT insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in an explosion, fire, severe personal injury or death.
Do NOT block holes in sides or back of grill.
Never keep an LP gas cylinder in a hot car or trunk. Heat will cause the gas pressure to increase, which may open the relief valve and allow gas to escape.
Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
If grill is not in use, the gas must be turned off at the supply cylinder and disconnected.
Do NOT store a spare LP gas cylinder under or near this appliance.
Never fill the cylinder beyond 80 percent full.
A fire causing serious injury or damage to property may occur if the above is not followed exactly.
Never attempt to attach this grill to the self-contained LP gas system of a camper trailer, motor home or house.
Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene or alcohol with this product.
Your grill has been checked at all factory connections for leaks. Recheck all connections as described in the “Operating Instructions” section, as shipping can loosen connections.
Check for leaks even if your unit was assembled for you by someone else.
Do NOT operate if a gas leak is present. Gas leaks may cause a fire or explosion.
You must follow all instructions in “Checking for Leaks” section before operating. To prevent fire or explosion hazard when testing for a leak:
a. Always perform a leak test before lighting the grill and each time the cylinder is connected for use.
b. No smoking. Do NOT use or permit sources of ignition in the area while conducting a leak test.
c. Conduct the leak test outdoors in a well-ventilated area.
d. Do NOT use matches, lighters, or a flame to check for leaks.
e. The use of alcohol, prescription or non-prescription drugs may impair the consumer’s ability to properly assemble or safely operate the appliance.
f. Strong odors, colds, sinus congestion, etc. may prevent the detection of propane. Use caution and common sense when testing for leaks.
g. Do NOT use grill until any and all leaks are corrected. If you are unable to stop a leak, disconnect the LP gas supply. Call a gas appliance serviceman or your local LP gas supplier.
This grill is designed to operate at an inlet pressure of: 11 inches water column.
Do NOT store or use gasoline or other flammable liquids or vapors within 25 feet (7.62 m) of this appliance.
Do NOT use in an explosive atmosphere. Keep grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids.
Minimum clearance from sides and back of unit to combustible construction is 36 inches (91.4 cm). Do NOT use this appliance under any type of overhang or roof.
It is essential to keep the grill’s valve compartment, burners and circulating air passages clean.
Inspect grill before each use.
Do NOT alter grill in any manner. Any alteration will void your warranty.
Do NOT use the grill unless it is COMPLETELY assembled and all parts are securely fastened and tightened.
Do NOT build this model of grill in any built-in or slide-in construction. Ignoring this warning could cause a fire or an explosion that can damage property and cause serious bodily injury or death.
This grill should be thoroughly cleaned and inspected on a regular basis.
Clean and inspect the hose before each use of the appliance. If there is evidence of abrasion, wear, cuts or leaks, the hose must be replaced prior to operation.
Use only the regulator and hose assembly provided. Use only the replacement regulator and hose assembly specified by Blue Rhino Global Sourcing, Inc.
Use only Blue Rhino Global Sourcing, Inc. factory-authorized parts. The use of any part that is not factory-authorized can be dangerous and will void your warranty.
Do NOT operate this appliance without reading “Operating Instructions” in this manual.
Do NOT touch metal parts of grill until they have completely cooled (about 45 min.) to avoid burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc.)
Do NOT install or use in or on boats or recreational vehicles.
When cooking, fire extinguishing materials should be readily accessible. In the event of an oil/grease fire, do NOT attempt to extinguish with water. Use type BC dry chemical fire extinguisher or smother with dirt, sand or baking soda.
Do NOT use grill in high winds.
Never lean over the grill when lighting.
Do NOT leave a lit grill unattended. Keep children and pets away from grill at all times.
Do NOT leave grill unattended while preheating or burning off food residue on high. If grill has not been cleaned, a grease fire can occur that may damage the product.
Do NOT place empty cooking vessels on the appliance while in operation.
Use caution when placing anything on the grill while the appliance is in operation.
Do NOT attempt to move grill when in use. Allow the grill to cool before moving or storing.
LP gas cylinder must be properly disconnected and removed prior to moving this grill.
Storage of grill indoors is permissible only if the cylinder is disconnected, removed from the grill and properly stored outdoors.
Always open grill lid carefully and slowly as heat and steam trapped within grill can cause severe burns.
Do NOT attempt to disconnect the gas regulator from the cylinder or any gas fitting while the grill is in use.
Always place your grill on a hard, non-combustible, level surface. An asphalt or blacktop surface may not be acceptable for this purpose.
Move gas hoses as far away as possible from hot surfaces and dripping hot grease.
Keep all electrical cords away from a hot grill.
After a period of storage and/or nonuse, check for leaks, burner obstructions and inspect for any abrasion, wear or cuts to the hose.
Failure to open lid while igniting the grill’s burners, or not waiting 5 minutes to allow the gas to clear if the grill does not light, may result in an explosive flame-up.
Never operate grill without its heat plates installed.
Always use a meat thermometer to ensure food is cooked to a safe temperature.
Use protective gloves when assembling this product.
Do NOT force parts together as this can result in personal injury or damage to the product.
Never cover entire cooking area with aluminum foil.
Deaths, serious injury or damage to property may occur if the above is not followed exactly

Expanded View

Lid Handle 55-09-308
Warming Rack 55-09-321
Lid* 55-24-350
Cooking Grid 55-09-300
Top Hinge (2)* 55-07-360
Bottom Hinge (2)* 55-07-306
Heat Plate 55-09-303
Grill Body Assembly* 55-11-249
Side Burner Grid 55-15-199
Right Side Shelf
Assembly 55-10-241
Left Side Shelf 55-09-305
Heat Plate Support (2) 55-24-344
Burner* 55-09-295
Side Burner 55-10-242
Side Shelf Support A 55-09-446
Side Shelf Support B (2) 55-09-447
Left Main Burner Control
Knob Bezel* 55-09-393
Right Main Burner Control Knob Bezel* 55-09-394
Igniter Button* 55-10-243
Main Burner Control Knob (2) 55-09-298
Grease Cup Support 55-07-316
Grease Cup 55-07-315
Regulator/Hose Assembly* 55-10-244
Right Side Shelf Front 55-10-245
Side Burner Control Knob 55-09-172
Top Left Cart Frame 55-09-319
Top Right Cart Frame 55-09-320
Top Front Panel 55-09-318
LP Gas Tank Heat Plate 55-09-449
Cart Frame Support re A 55-09-450
Rear Cart Frame Support 55-24-345
Lighting Hook* 55-07-331
LP Gas Tank Retainer Wire 55-09-312
Condiment Basket 55-09-297
Leg Connector (4)* 55-09-306
Bottom Front Panel 55-09-309
Wheel (2) 55-09-322
Axle 55-09-323
Bottom Left Cart Frame 55-24-346
Bottom Right Cart Frame 55-09-311
Cart Frame Support
Wire B (2) 55-09-296

Hardware

A Screw ST4.8×10 Nickel Plated Phillips Head 4 pcs
B Screw M4x12 Nickel Plated Phillips Truss Head 4 pcs
C Screw M6x14 Nickel Plated Phillips Truss Head 30 pcs
D Bolt M6x14 Nickel Plated Hex Head 9 pcs
E Nut M8 Nickel Plated Hex 2 pcs
F Wing Nut M5 Nickel Plated 2 pcs
G Wing Nut M6 Nickel Plated 7 pcs
H Washer ø6.4 Nickel Plated 10 pcs
I Washer ø6.4 Heat Resistant 6 pcs
J Lock Washer ø6.4 Nickel Plated 10 pcs

Tools Required for Assembly (Included)

2 Phillips Head Screwdriver 1 pc

M8-M6 Wrench 2 pcs

DO NOT RETURN TO PLACE OF PURCHASE.

For assistance, call 1.800.762.1142 toll-free. Please have your Owner’s Manual and model number available for reference.
Note: The model number is printed on a label which can be found on the inside door, back or side of the cart assembly.

Assembly Tips:

Select an area where you will assemble this product. To protect components, choose a smooth surface that’s free of cracks or openings.
Spread out all parts.
Tighten all hardware connections by hand first. Then, before completing each step, go back and fully tighten all hardware. Be careful not to over-tighten. That could damage surfaces or strip threads.
For best results, complete each step in the order presented.

To complete assembly you will need:

(1) Leak detection solution (instructions on how to make the solution are included in the “Operating Instructions” section of this manual).
(1) Precision-filled LP gas grill tank with Acme Type 1 external threaded valve connection (standard grill size). Typical assembly is approximately one hour.

Assemble Left Cart Frame and Feet
Note: Match the colored stickers on the cart frame to assemble.

Assemble Right Cart Frame
Note : Match the colored stickers on the cart frame to assemble.

Attach Axle and Wheels

Attach Rear Cart Frame Support and Front Panels
Note: The front panels connect to the yellow and red sticker cart frames.

Attach Cart Frame Support Wires B (2)

**Attach Cart Frame Support Wire A and LP Gas Tank Retainer Wire

**Attach Grill Body Assembly

Attach Lid Handle and Heat Plate Supports

Attach Side Shelf Supports A (1) and B (2) and Right Side Shelf Front

Attach Left Side Shelf Assembly
Note: Leave 5 mm of bolt threads exposed.

Attach Right Side Shelf Assembly
Note: Leave 5 mm of bolt threads exposed.

Attach LP Gas Tank Heat Plate

Attach Side Burner Control Valve and Side Burner Control Knob

Attach Main Burner Control Knobs and Condiment Basket

Attach Side Burner, Side Burner Igniter Wire and Side Burner Grid

**Insert Heat Plate and Cooking Grid

Insert Heat Plate and Cooking Grid

Insert Grease Cup Support and Grease Cup

Installing LP Gas Tank

To operate, you will need one precision-filled standard grill LP gas tank with external valve threads.

W CAUTION: LP gas tank must be properly disconnected and removed prior to moving this grill.

Inserting LP Gas Tank

Place precision-filled LP gas tank upright into the notches in the right cart frame so the tank valve is facing the gas line connection.

Securing LP Gas Tank
Secure tank by sliding the tank retainer wire over shoulder of LP gas tank.

Connecting LP Gas Tank

Before connecting, be sure there is no debris caught in the head of the LP gas tank, head of the regulator valve or in the head of the burner or burner ports.
Connect regulator/hose assembly to tank by turning knob clockwise until it stops.

Disconnecting LP Gas Tank

Before disconnecting, make sure the LP gas tank valve is “CLOSED.”
Disconnect regulator/hose assembly from LP gas tank by turning knob counterclockwise until it is loose.
CAUTION: LP gas tank must be properly disconnected and removed prior to moving this grill.
Place the protective cap cover on the LP tank and store the tank outdoors in a well ventilated area out of direct sunlight.

Getting More Propane

Need a tank of gas? One option is to try propane exchange. It’s easy, fast, safe, and available at tens of thousands of conveniently located retail outlets nationwide, which are typically open nights and weekends. You can purchase a fresh, precision-filled tank or exchange your empty for a fresh, precision-filled tank. Another option is to have your tank refilled at a refill station. Be sure to check the hours of operation for the refill station.

Checking for Leaks

Burner Connections

Make sure the regulator valve and hose connections are securely fastened to the burner and the tank.
Visually check the connection between the burner/venturi tube and orifice.
Make sure the burner/venturi tube fits or th orifice.
WARNING: Failure to inspect this connection or follow these instructions could cause a fire or an explosion which can cause death, serious bodily injury or damage to property.
Please refer to diagram for proper installation (Figures 1 and 2).
If the burner/venturi tubedoes not rest flush to the orifice, as shown, please contact 1.800.762.1142 for assistance.

Tank/Gas Line Connection

Make 2-3 oz. of leak detection solution by mixingone part liquid dishwashing soap with three parts water.
Make sure control knobs are in the “ OFF” position (Figure 3).
Connect LP gas tank per “Installing LP Gas Tank” section.
Turn LP gas tank valve to “OPEN.”
Spoon several drops of solution, or use a squirt bottle, at all “X” locations (Figures 1, 2 and 4).

a. If any bubbles appear, turn LP gas tank valve to “CLOSED,” reconnect and re-test.
b. If you continue to see bubbles after several attempts, turn LP gas tank valve to “CLOSED” and disconnect LP gas tank, per “Disconnect LP Gas Tank” section. Contact 1.800.762.1142 for assistance.
c. If no bubbles appear after one minute, turn LP gas tank valve to “CLOSED,” wipe away solution and proceed.

Lighting

CAUTION: Keep outdoor gas cooking appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids.
CAUTION: Do NOT obstruct the flow of combustion and ventilation air.
CAUTION: Check and clean burner/venturi tubes for insects and insect nests. A clogged tube can lead to a fire.
CAUTION: Attempting to light the burner with the lid closed may causean explosion.

Open lid.
Check for obstructions of airflow to the burners. Spiders, insects and webs can clog theburner/venturi tube. A clogged burner tube can lead to a fire.
All control knobs must be in the “ OFF” position (Figure 3).
Connect LP gas tank per “Installing LP Gas Tank” section.
Turn LP gas tank valve to “OPEN.”
NG: Turn natural gas main valve to “ON.”
Push and turn any control knob to (HIGH). The burner should light. If it does not, repeat up to three times.
If ignition does not occur in 5 seconds, turn burner control knob “ OFF,” wait 5 minutes,and repeat lighting procedure.
If igniter does not light burner, use a lit match secured with the lighting rod (included withgrill) to light burners. Access the burners through the cooking grid and heat plates. Position lit match near side of burner (Figures 5 and 6).

Important: Always use the lighting hook (included) when lighting burners with a match.

After lighting, observe the burner flame. Make sure all burner ports are lit and flame height matches illustration (Figure 7).
Note: Each burner lights independently – repeat steps 5-9 for the other burners.
CAUTION: If burner flame goes out during operation, immediately turn thecontrol knobs to the “ OFF” position
(a) LP gas tank valve “CLOSED” or
(b) NG main valve “OFF” and open lid to let the gas clear forminutes before re-lighting.
Turning Off
1. Turn LP gas tank valve to “CLOSED.”
2. Turn all control knobs clockwise to the “ OFF”
position.
Note: A “poof” sound is normal as the last of the LP gas is burned.
Disconnect LP gas tank per “Disconnecting LP Gas Tank” section. Controlling Flare-ups

CAUTION: Putting out grease fires by
only closing the lid is not possible.

If a grease fire develops, turn control knobs to the “ OFF” position and LP gas tank valve to “CLOSED”. Do NOT use water on a grease fire. This can cause the grease to splatter and could result in serious burns, bodily harm or other damage.
Do NOT leave grill unattended while preheating or burning off food residue on (HIGH). If grill has not been cleaned, a grease fire can occur.

WARNING: When cooking, fire extinguishing materials should be
readily accessible. In the event of an oil/grease fire, use type BC dry chemical fire extinguisher or smother with dirt, sand or baking soda. Do NOT attempt to extinguish with water. Flare-ups are a part of cooking meats on a grill and add to the unique flavor of grilling. Excessive flare-ups can over- cook your food and be dangerous.

Important: Excessive flare-ups result from the build-up of grease in the bottom of your grill.
If a grease fire occurs, close the lid AND turn the control knob(s) to “ OFF” until the grease burns out. Be careful when opening the lid as sudden flare- ups may occur. If excessive flare-ups occur, do NOT pour water onto the flames.

Minimize Flare-ups:

Trim excess fat from meats prior to cooking.
Cook high fat content meats on (LOW) setting or indirectly.
Ensure that your grill is on a hard, level, non-combustible surface and the grease is allowed to drain into grease receptacle.

Operating Side Burner
NOTE: Side burner can be used while main burners are operating. Never use side burner as a grill.
CAUTION: Maximum weight for side burner and side shelf is 33 lbs.
CAUTION: Using pots larger than 6 quarts in capacity could exceed weight limit of the side burner shelf, resulting in failure of grill cart components.
CAUTION: Do NOT lean on the side burner shelf.
CAUTION: Attempting to light the burner with the lid closed may cause an explosion.

Lighting

Open lid.
Check for obstructions of airflow to the burners. Spiders, insects and webs can clog the burner/venturi tube. A clogged burner tube can lead to a fire.
Control knob must be in the “ OFF” position (Figure 3).
Connect LP gas tank per “Installing LP Gas Tank” section.
Turn LP gas tank valve to “OPEN.”
Push and turn control knob to (HIGH). The burner should light. If not, repeat up to three times.

Limited Warranty

Blue Rhino Global Sourcing, Inc. (“Blue Rhino”) warrants to the original retail purchaser of this
product, and to no other person, that if this product is assembled, maintained, and operated
in accordance with the printed instructions accompanying it, then for a period of one (1) year
from the date of purchase, all parts in such product shall be free from defects in material and
workmanship. Blue Rhino may require reasonable proof of your date of purchase. Therefore,
you should retain your sales slip or invoice. This Limited Warranty shall be limited to the repair
or replacement of parts, which prove defective under normal use and service and which Blue
Rhino shall determine in its reasonable discretion upon examination to be defective. Before
returning any parts, you should contact Blue Rhino’s Customer Service Department using the
contact information listed below. If Blue Rhino confirms, after examination, a defect covered
by this Limited Warranty in any returned part, and if Blue Rhino approves the claim, Blue Rhino
will replace such defective part without charge. If you return defective parts, transportation
charges must be prepaid by you. Blue Rhino will return replacement parts to the original retail
purchaser, freight or postage prepaid.
This Limited Warranty does not cover any failures or operating difficulties due to accident,
abuse, misuse, alteration, misapplication, improper installation or improper maintenance or
service by you or any third party, or failure to perform normal and routine maintenance on
the product as set out in this owner’s manual. In addition, the Limited Warranty does not cover
damage to the finish, such as scratches, dents, discoloration, rust or other weather damage,
after purchase.
This Limited Warranty is in lieu of all other express warranties. Blue Rhino disclaims all
warranties for products that are purchased from sellers other than authorized retailers or
distributors, including the warranty of merchantability or the warranty of fitness for a particular
purpose. BLUE RHINO ALSO DISCLAIMS ANY AND ALL IMPLIED WARRANTIES, INCLUDING
WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. BLUE RHINO SHALL HAVE NO LIABILITY TO PURCHASER OR ANY THIRD
PARTY FOR ANY SPECIAL, INDIRECT, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES.
Blue Rhino further disclaims any implied or express warranty of, and assumes no responsibility
for, defects in workmanship caused by third parties.
This Limited Warranty gives the purchaser specific legal rights; a purchaser may have other
rights depending upon where he or she lives. Some jurisdictions do not allow the exclusion or
limitation of special, incidental or consequential damages, or limitations on how long a warranty
lasts, so the above exclusion and limitations may not apply to everyone.
Blue Rhino does not authorize any person or company to assume for it any other obligation
or liability in connection with the sale, installation, use, removal, return, or replacement of its equipment, and no such representations are binding on Blue Rhino.
Blue Rhino Global Sourcing, Inc.
Winston-Salem, North Carolina 27105 USA 1.800.762.1142

Recipes BlueRhino.com/recipes

References

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