PHOENIX Probe 10 HP Rotary Phase Converter Installation Guide

: June 16, 2024
: Phoenix

Table of Contents

PHOENIX Probe 10 HP Rotary Phase Converter
ELECTRICAL SPECIFICATIONS SHEET
READ FIRST – BEFORE INSTALLATION
Power requirements
WIRE AND BREAKER SIZES
Mounting the Phase Converter Panel
CONNECTING THE IDLER MOTOR WIRES
NL AND NH MODELS
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

PHOENIX Probe 10 HP Rotary Phase Converter

Specifications

Model: GP10PL
Power Requirements : Single Phase
Wire Size : 6 AWG Copper under 50 feet (for single phase), 8 AWG Copper (for idler motor)
Breaker/Fuse : 20 Amp minimum, 40 Amp maximum

Product Usage Instructions

Power Requirements
Before installation, call your electric company to verify the KVA size of the transformer. The KVA number should be larger than the HP (Horsepower) of the idler motor.

Check all connections, including factory connections to the power block, and ensure they are secure. Recheck connections afte a few weeks of using the converter.
If you don’t understand the speed settings, it is recommended to call the manufacturer or a qualified electrician. If you do not turn off the unit, there is a chance to damage the idler motor, which will not be covered under warranty.
Ensure that the usage of this product complies with local and state laws.

Wire and Breaker Sizes
For single-phase power, use 6 AWG Copper wire if the distance is under 50 feet. For the idler motor, use 8 AWG Copper wire.

Choose a breaker size based on the double the amp size of the machine. For example, if the equipment pulls 20 amps, use a 40 amp breaker.

If multiple machines will run simultaneously, calculate the total amps by adding the amps of the largest machine and the other machines. Use the next standard size breaker. For example, if you have a 20 AMP Lathe (20 amps), a 9 amp saw, and a 6 amp milling machine, the total amps would be 40 + 9 + 6 = 55 amps. In this case, use a 60 Amps two-pole breaker.
In rural areas, increase the minimum size breaker by 20%.

Connecting the Idler Motor Wires
Refer to the provided illustrations to connect the idler motor wires properly.

If you have 9 leads at the motor: Follow the instructions provided in the manual.
If you have 12 leads at the motor: Connect Lead 1, 7, 6, and 12 to L1. Connect Lead 2, 4, 10, and 12 to L2. Connect Lead 3, 5, 9, and 11 to L3.

Frequently Asked Questions (FAQ)

Q: What is the model of this product?
A: The model of this product is GP10PL.
Q: What are the power requirements for this product?
A: This product requires single-phase power.
Q: What wire size should I use?
A: For single-phase power, use 6 AWG Copper wire if the distance is under 50 feet. For the idler motor, use 8 AWG Copper wire.
Q: What is the recommended breaker size?
A: The recommended breaker size is based on double the amps size of the machine. For example, if the equipment pulls 20 amps, use a 40 amp breaker.
Q: How do I connect the idler motor wires?
A: Refer to the provided illustrations in the manual for detailed instructions on connecting the idler motor wires.

installation Guide and Support Manual

ELECTRICAL SPECIFICATIONS SHEET

Optional Feature

208, 460 Volt Output (includes transformer)
AutoStart and AutoOff with load detection
PL Model (includes Start and Stop with Built-in Mag Starter)
GPX Model (includes WFI Cloud Controls, Timers, Energy Monitor)
Wireless Remote ON/OFF

CAUTION
READ INSTRUCTIONS BEFORE OPERATING

READ FIRST – BEFORE INSTALLATION

Most important step to know

NEVER Start the phase converter with a load, this includes transformers.
Make sure you have the incoming service to start the phase converter, call your electric company verify the KVA size of the transformer, that KVA number should be larger then the HP of the idler motor.
DO NOT use WIRE NUTS for any connection, use the bolt down lugs. Check all make sure all connections even factory connections to the power block are secure, also recheck connections after a few week of using the converter.
When powering up the unit, if the idler does NOT come up to FULL SPEED, then shut the phase converter down right away. If you don’t understand then call us or a qualiﬁed electrician. if you do not turn the unit off you have a chance to damage the idler motor that will not be covered under warranty.
Must be installed by a license industrial electrician, our guidelines are not to supersede local and state laws.

Power requirements

You will need to use a motor load type breaker. NOT a quick blow or trip breaker.
Sizing a breaker for a single machine with an inductive load (motors) double the amps size of the machine. Example if the equipment pulls 20 amps use a 40 amp breaker.
Sizing the equipment for multiple machine double the amp of the largest machine and add the the other machine that will run at the same time. Example; 20 AMP Lathe. 9 amp saw, 6 amp milling machine. 20 X 2 = 40 +9 + 6 = 45 amps, use the next standard size breaker which would be 50 Amps two pole breaker.
Use the chart to make sure you don’t go over or under the Minimum and maximum size allowed. For rural areas increase the minimum size breaker by 20% Click on the next picture to see this chart.

WIRE AND BREAKER SIZES

SINGLE PHASE| 6 AWG Copper under 50 feet
IDLER MOTOR| 8 AWG COPPER
BREAKER/FUSE| 20 MIN / 40 MAX

Mounting the Phase Converter Panel

Mount the enclosure first, to a non-vibrating surface, there are two options provided for mounting, next install the back plate with the four nuts provided. Mounting the phase converter panel near the breaker panel is recommended the larger wire is you single phase line, that is best to keep as short as possible. Every 50 feet you will need to increase the size of the single phase wire.

Additional mounting brackets and hardware are inside the enclosure.

Indoor or outdoor enclosure