makita DCS 430 Gasoline Chain Saws Instruction Manual
- June 16, 2024
- Makita
Table of Contents
makita DCS 430 Gasoline Chain Saws
Product Information
Specifications
- Model: DCS 430, DCS 431, DCS 520, DCS 5201, DCS 540, DCS 5200i
- Compliance: American National Standard Institute B 175.1-1991 chain saw safety standard, Canadian Standards Association 262.1-95 chain saw safety standard, 262.3-96 chain saw kickback standard, Society of Automotive Engineers SAEJ 335-Jun 95 Multiposition small engine exhaust system fire ignition suppression
- Industrial Property Rights: US 4465440, US 5411382, EP 0236858, EP 0560201, GBM 8710075, GBM 8809928, GBM 9203378, GEM 29616652
Safety Precautions
Always follow safety precautions outlined in the Owner’s and Safety Manual. Improper use can cause serious injury. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Read and understand the manual carefully.
Product Usage Instructions
Before operating the chain saw, it is important to read, fully understand, and carefully follow the instructions outlined in the owner’s manual. Kickback may cause severe or fatal injury, so it is crucial to be aware of safety precautions.
Assembly Instructions
Follow the assembly instructions provided in the manual to ensure proper setup of the chain saw.
Operating Instructions
- Familiarize yourself with the controls and features of the chain saw.
- Ensure you are wearing appropriate personal protective equipment, including safety goggles, gloves, hearing protection, and protective clothing.
- Check the fuel and oil levels before starting the chain saw.
- Start the chain saw according to the instructions in the manual.
- Hold the chain saw firmly with both hands, keeping a secure grip on the handles.
- Maintain a stable stance and position your body correctly to ensure balance and control while operating the chain saw.
- Use the chain saw in a controlled manner, making sure to avoid any potential hazards and obstacles.
- Regularly inspect the chain saw for any damage, wear, or loose parts. Replace or repair as necessary.
- Follow the recommended maintenance procedures to keep the chain saw in optimal condition.
- When finished using the chain saw, turn it off and properly store it in a safe and secure location.
Troubleshooting
If you encounter any issues or problems with the chain saw, consult the troubleshooting section of the user manual for possible solutions.
Cleaning and Maintenance
Regularly clean and maintain the chain saw according to the instructions provided in the user manual. This includes cleaning the guide bar, brake band, sprocket interior, and replacing the saw chain when necessary.
FAQs
-
Q: Where can I find additional owner’s manuals?
- A: Additional owner’s manuals are available from MAKITA U.S.A., INC., 149304 Northam Street, La Mirada, CA 90638-5753, USA,
Telephone: (714) 522 80 88 and MAKITA . CANADA INC.,1950 Forbes Street, Whitby, Ontario, L1N 787, Canada, Telephone: (905) 571 22 00.
- A: Additional owner’s manuals are available from MAKITA U.S.A., INC., 149304 Northam Street, La Mirada, CA 90638-5753, USA,
-
Q: What should I do if I experience kickback?
- A: Kickback can cause severe or fatal injury. To prevent kickback, always follow the safety precautions outlined in the user manual. Maintain a firm grip on the handles, use the chain saw in a controlled manner, and be aware of potential hazards.
-
Q: What personal protective equipment should I wear when operating the chain saw?
- A: It is important to wear appropriate personal protective equipment, including safety goggles, gloves, hearing protection, and protective clothing, to protect yourself from potential hazards and injuries.
zzyzyxyx
Owner’s and Safety Manual
for Gasoline Chain Saws (page2 – 31)
z Manuel d’emploi et de securite
de tronGonneuses thermiques (page 32 – 61)
DCS 430,431 DCS 520,520i DCS 540 DCS 5200i
WARNING! Read and understandthis Manual. Always follow safety precautions in
the Owner’s and Safety Manual.
Improper use can cause serious injury! The engine exhaust from this product
contains chemicals known to the State of Californiato cause
cancer, birth defects or other reproductive harm. Presepe this Manual
carefully! AlTENTlONl
Suivez toujours les conseils de skurite du present manuel d’emploi et de
securite. Une utilisation incorrecte de la tronqonneuse peut entrainer des
blessures graves! Conservez avec soin ce manuel! Les gaz d’echappement emis
par ce produit contiennent des produits chimiques connus par I’Etat de
Californie pour provoquer le cancer, des defauts de naissance ou autres
dommages de reproduction.
Lisez et comprenez ce manuel.
zyxwvu
WARNING I Careless or improper use of this product can cause serious or even
fatal injury. Before operating a chain saw or other MAKITA products it is
important that you read, fully understand and carefully follow the
instructionsoutlinedin this owners manual. Kickback may cause severe or fatal
injury and. is one of many potentialdangers in operating a chain saw. Kickback
and other safety related precautions are
4’1 described in detailwithin this owners manual. Additional owners manuals
are available from MAKITA U.S.A.,
INC., 149304 Northam Street, La Mirada, CA 90638-5753, USA, Telephone: (714)
522 80 88 and MAKITA . CANADA INC.,1950 Forbes Street, Whitby, Ontario, L1N
787, Canada, Telephone: (905) 571 22 00.
zyx This product complies with: American National Standard Institute B
175.1-1991 chain saw safety standard. Canadian Standards Association 262.1-95
chain saw safety standard. 262.3-96 chain saw kickback standard.
Society of Automotive Engineers SAEJ 335-Jun 95 ,Multiposition small engine
exhaust system fire ignition suppression”
zyx.1
With the purchase of this chain saw you have chosen a German quality product.
Important instructions for the assembly and operation of this saw are given in
this manual. For your own safety, we ask you to read the accident prevention
instructions very carefully before putting your chain saw into operation, as
incorrect handling can, despite all precautions, lead to accidents. With a
little care and attention you will have good service and lasting
satisfaction from this first-rate product. The following industrialproperty
rights apply: US 4465440, US 5411382,
EP 0236858, EP 0560201, GBM 8710075, GBM 8809928, GBM 9203378, GEM 29616652.
DCS 430, DCS 431, DCS 520, DCS 5201, DCS 540, DCS 5200i
Contents Delivery inventory
Page 3
Contents Sharpening the saw chain
czPage – .
24-25
Symbols
3
Cleaning the guide bar
25
zyxwvutsrq Safety precautions
Denomination of components Technical data Approved bar and chain combinations
Mounting the guide bar and saw chain Chain brake
. The MAKITA DCS 430, DCS 431, DCS 520, DCS 520i, DCS 540, DCS 5200i will be delivered in a protective
cardboard box to prevent transport damage. Cardboard is a basic raw material and is consequently reuseable or ,
suitable for recycling(waste paper recycling).
1
2
zyxwvuts
Delivery inventory
4
I
2-
zyxwvut 1 Chainsaw
2 Sawchain 3 Guidebar
I – ‘I
57
I
6
4 Chain protection cover
5 Universal wrench
6 &Wrench
7 Screw driver for carburetor adjustment (only in delivery for model 5200i)
8 Owner’s and Safety Manual (not shown)
In case one of the parts listed should not be included in the delivery inventory, please consult your sales agent.
Symbols
You will notice the following symbols on the chain saw and in the Owner’s and Safety Manual:-
~
Read instruction manual and follow the warning- and safety precautions!
Stop engine!
Particular care and caution!
Wear protective gloves!
Forbidden!
Chain brake
Wear protective helmet, eye
Caution, kickback!
zyxwvu and ear protection!
No smoking! No open fire!
Fuel and oil mixture Carburetor adjustment
OnlOff (UO) switch
Chain oil filUoil pump
Press starting valve
– Engine manual start
Choke lever
@
Working in winter
First aid Recycling
zy (Further symbols see page 5.
3
zyxwv
Safety precautions for chain saw operators Additional safety precautions
While operating the chain saw please observe the following rules:
a) Contact of the guide bar nose with any object should be avoided.
b) Tip contact may cause the guide bar to move suddenly upwardand backward,
which may cause serious or fatal injury.
c) Always operate the chain saw with both hands.
The followingadditionalsafety precautions should be . observedby all usersof
chain saws:
1. Donotoperateachainsaw when youare fatigued.
2. Use safety footwear; snug-fitting clothing; protective gloves: and eye,
hearing, and head protection devices.
3. Use caution when handling fuel. Move the chain saw at least 10 feet (3 m)
from the fueling point before starting the engine.
4. Do not allow other persons to be near the chain
zyxwvut manual. Failuretofollow instructionscouldresult
in serious injury. It is recommended to lend the chain saw only to people who
are experlenced in working with chain saws. Always hand over the Owner`s and
Safety Manual.
WARNING!
saw when starting or cutting with the chain saw. Keep bystanders and animals
out of the work * area.
. 5. Do not start cutting until you have a clear work area, secure footing,
and a planned retreat path from the falling tree.
Tbis chain saw k capable of severe kickback that couldresultinserious injuryto the operator. Do not
6. Keep all parts of your body away from the saw chain when the engine is running.
operate this chain saw unless you have extraordinary cuttingneedsandexperienceinand special training for dealing with kickback Chain
7. Before you start the engine, make sure that the saw chain is not contacting anything.
saws with significantlvreducedkickbackwtential are available.
8. Carry the chain’sawwith the engine stopped, the
– guide bar and saw chain to the rear, and the
muffler away from your body. – –
9. Do not operate a chain saw that is damaged, is
Kickback may occur when the no guide bar touches an object, or w
closesin and pinchesthesaw chain
ntact may abruptly stop th
improperly adjusted, or is not completely and securely assembled. Be sure that the saw chain stops moving when the throttle control trigger is released.
me cases may cause a l i i
10. Shut off the engine before setting it down.
ction,WkingtheguIdebar
zyxwvut user, orpushtheguideb
reduce the risk of a kckbadcand potentialinjury. With a-basic understandina of
kickback. vou
11. Use extreme caution when cutting small s i z e c
brushandsaplingsbecauseslendermaterial may catch the saw chain and be whipped
towardyou or pull you off balance.
12. When cutting a limb that is under tension be alert for springback so that
you will not be struck when
zyzxywxvwuvtsurtsq can reduceor eliminatethe e7ementot surpise.
It is a sudden surprise that contributes to acciden
Keep a hands, your right hand on the rear grip and your left handonthetubular
handle, when the engine is running. Usea firm grip with thumbs and fingers
encirclingthe chain saw handles.
the tension on the wood fibers is released.
13. Keep the handles dry, clean, and free of oil or fuel mixture.
14. Operate the chain saw only in well-ventilated areas.
15. Do not operate a chain saw in a tree unless you
A firm grip can neutralize kickback and help
have been specifically trained to do so,
you maintain controlof the saw. Don’t let go!
C. Make sure that the area in which you are cutting isfree from obstructions.
Donotletthe nose of the guide bar contact the log, branch,
16. All chainsaw service, otherthan the itemslisted in
tshheouoldwnbeerp’sermfoarmnueadlbmy aMinAteKnlTaAnc.e(Finosr
teruxacmtiopnles,,
if improper tools are used to remove the flywheel
or any other obstructions which could be hit while you are operating the saw.
D. Donotoverreachor cutaboveshoulderheight. E. Follow manufacturer`s
sharpening and main-
‘ or if an improper tool is usedto hold the flywheel
in orderto removethe clutchstructural damage to the flywheel could occur and could subsequently
‘
cause the flywheel to burst.)
tenance instructionsforthesaw chain. F. Only use replacement bars and chains speci-
17 When transporting your chain saw, use the chain protection cover.
fied bythe manufactureror the equivalent.
18. Low kickback bars and low kickback chains are designed to reduce the risk of kickback injury. Ask
your MAKITA dealer about these devices.
4
zyxwv General Safety Precautions
The use of any chain saw may be hazardous. At full
z throttle chain speed can reach 45 mph (20m/s).It is
importantthat you read; fully understand and observe the following safety
precautions and warnings. Read the owner’s manual and the safety instructions
zy periodically.
Maximum Computed Kickback Angle (CKA)’ without using the chain brake when
using the recommended bar and chain
combinations (Inthis example the CKAis 45″).
Maximumcomputed Kickback Angle (CKA)’ with using the chain brake when using
the recommended bar and chain combinations (In this example me CKA is 40″).
Contact of the guide bar tip with
any object should be avoided!
Tip contact may cause the guide
zyxwvuts gerous. Careless or improperuseof any chainsaw
may cause serious or f
Haveyour MAKlTAdealershowyouhowto operate your chain saw. Observe all
applicable local safety
bar to move suddenly upward and backward, which may cause serious injury!
Always use two hands when operating the chain saw!
regulations, standards and ordinances.
Reduced Kickback Bar and
c2- zy Chaincombinationthathasbeen evaluated with the power head to achieve
kickback Drotection @ X . ~ ~ – ~ (according to ANSI ‘and CSA
standards).
The Computed Kickback Angle is a calculatedvalue
from eneraies measuredon a test bench.lt is mt the
angle of tbe guide bar moved upward in caseof a KICKBACK.
The operator
Physical Condition You must be in good physical condition and mental health
and not under the influenceof any substance (drugs, alcohol), which might
impair vision, dexterity
or judgment.
fuel tank to 7/8 th full (see storingthe saw). not lend your chain saw without this owner’s nual. Be sure that anyone usinn your saw un-
Proper use of a chain 1. the operator 2 the saw 3.the use of the
Discription of symbols used on chain saws:
Z 62.1 -95and Z 62.3-96
Class 1A
Compliance with CSA -Standards
ANSI B175.1-1991
Compliance with ANSI -Standards
@ rain ChainSaw list.edin accordance with 45M6 Amencan,National Standard Safety S ecificationsfor Gasoline Powered saws (ANSI B 175.1-1991).
Prolongeduseof chainsawsexposingtheoperator
to vibrations m a y produce Whitefinger disease
(Raynaud’s phenomenon). This phenomenon reduces the hand’s ability to feel and
regulate temperature, produces numbness and buming sensations and may cause
nerve and circulation damage and tissue necrosis.
zzyy Alt MANTA saws are therefore provided with an
antivibration system which is essential for those
using chain saws on a regular or sustained basis. Antivibration systems do not
guarantee that you will
not sustain Whiefinger disesase, however, they reduce this danger
considerably. Nevertheless, continual and regular users should observe their
hands and fingers and in case af any abnormal symptoms, seek m e d i iadvice
immediately.
5
zyxwzvyuxtws
Proper clothing
The saw
Clothing must be sturdy and snug-fitting, but allow complete freedom of
movement. Avoid loose-fitting jackets, scarfs, neckties,jewelry,flaredor
cuffedpants, or anythingthat could become entangledwith the saw or brush. Wear
overalls or jeans with a reinforced
zyxwvut cutting resistant insert (fig. 3).
Protect your hands with gloves when handling saw
zyxwvu and saw chain. Heavy-duty, nonslip gloves improve
Partsof the chain saw: illustrationsand description of parts see page 16.
WARNING ! Never modify a chain saw in any way. Only attachments supplied by
MAKITA or expressly approvedby MAKITAfor usewiththe specific saw
your grip and protect your hands.
are authorized.
WARNING !
-‘ Bowguidebarssubstantially increasethepotential
for kickback and severe or fatal injury due to the
greater kickback zone of the bow design. Bow
guide bars are not recommended for use on
0
MAKITA chain saws nor are they approved by the ANSI B 175.1-1991 chain saw
safety standard.
The use of the saw
Transporting the chain saw
own or carryingit. Carryinga chain saw with the en-gine Nnningisextremelydangerws.Accidental
Good footing is most important in chain saw worl Wear
sturdybootswithnonslipsoles. Steel-toedsafety boots are recommended. Proper
eye protection is a must. Non-fogging. vented goggles and a face screen is
recommended. Their use reduces the risk of eye and facial injury. Wear an
approved safety hard hat to protect your head. Chain saw noise may damage your
hearing. Always wear noise protection equipment (ear plugs or ear muffs) to
protect your hearing. Continual and regular users should have their hearing
checked regularly.
Wear protective helmet, eye and ear protection
6
By hand: When carrying your saw by hand, the
engine mustbestoppedandthesawmustbeinthe
proper position. The chain protection cover should be over the chain and the
guide bar must point backwards.
When carryingyour saw the bar should be behind ,
zyx you(fig. 4).
By vehicle: When transportingin a vehicle, keep
chainandbarcoveredwiththechainguardP. roperly secure your saw to prevent
turnover, fuel spillage and damage to the saw. Make surethe saw in not
exposed to heat or sparks.
zyxzywxvwuvt
zyxwzyvxuwtsvr Chain saw operating instructions
For assembly follow the procedure in the appropriate
section “MountingGuide BarandChain”of thismanual.
MAKITA chain, guide bar and sprocket must match eachother
(seetheappropriatesectioninthis manual).
WARNING!
Wipe off any spilled fuel before starting your saw and check for leakage.
Check for fuel leakage while refueling and during operation. If fuel or oil
leakage is found, do not start or run the engine until leak is fixed and
spilled fuel has been wiped away. Clothing with fuel on it has to be changed
immediately (this is a danger to your life!). Avoid skin contact with fuel.
Never loosen or remove
Propertensionof the chainis extremelyimportant.
the cap of the fuel tank while the engine is running.
In order to avoid false setting the tensioning
pr0CedUre must be followed as described in this
manual. Always make sure the hexagonal nut@)
Starting
Do not drop start. This method is very dangerous be-
for the sprocket guard is (are) tightened securely
cause you may lose control of the saw (fig. 6).
after tensioning the chain. Check chain tension once more after having
tightened the nuts and thereafter at regularintervals (alwaysbeforestarting to
work). If the chain becomes loosewhile cutting, shut off the engine and then
tighten. Never try to tighten the chain while the engine is running!
Fueling Your MAKITAsaw usesonoil-gasolinemixturefor fuel (see chapter “Fuel”
of this manual).
L
5
6a
z630yxwvut extreme cautionwhen handlinggasoline or fuel
mix. Do-not smoke or bring any sparks or flame Fueling instructions
Place the chain saw on firm ground or other solid surface in an open area. Maintaina good balanceand secure footing. Place your right foot through the rear handle opening and firmly grasp the front handle with your left hand (fig. sa).
Fuel your chain saw in well ventilated areas or out-
Be absolutely sure that guide bar and chain are clear
doors. Always shut off the engine and allow it to cool
of you or all other obstructionsand objects, including
before refueling. Select bare ground for fueling and
the ground, because when the engine starts in semi-
move the chain saw at least 10feet (3m) from fueling
throttle position, engine speed will be fast enough for
spot before starting the engine (fig. 5a).
the clutch to engage the sprocket and turn the chain
which may cause a kickback.
Never attempt to start the saw when the guide bar is in
a cut or kerf.
I a
zI yxzwyv When you pull the starter grip, don’t wrap the starter rope
aroundyour hands. Do not allow the grip to snap back, but guide the starter
rope slowly back to permit the rope to rewind properly. Failure to follow this
procedure may result in injury to hand or fingers and may damage the starter
mechanism. 5a
7
zyxwvut Important adjustments
Wrap your fingers tightly around the handles, keeping the handlescradledbetweenyour thumbandforefinger
WARNING1
(fig. 7). With your hands in this position, you can best
At correct idlespeed, chainshould nottum. For directionsto adjust idle speed,
see the appropriate section of this instructionmanual.
Do not use a saw with incorrect idle speed adjustment. Adjust the idle speed
yourself according to
zyxzwpy oppose and absorb the push, pull and kickbackforces
of your saw without having it slip out of your grip (see section of reactive
forces). Make sure your chain saw handle and grip are in good condition and
free of , moisture, pitch, oil or grease.
Always start a cut with the chain running at full speed ‘
the appropriate section of this manual.
and the spike bar in contact with the wood.
Have your MAKITA dealer check your saw and make proper adjustments or repairs.
Checkthe saw chaintension frequently, especially just after installing a new
chain. New chains may stretchmore duringtheir initialuse. A properly adjusted
saw chain can be pulled freely around the guide bar by hand without sagging.
Always stop the engine and wear gloves when checking or adjustingthe chain
tension.
WARNING!
, Never use the saw with one hand. You cannot
control reactive forces (see pages 9 to 11) and
.
may lose control of the saw.
Working conditions
Operate your chain saw only outdoors. Operate the saw under good visibility and daylight conditions only.
(rain, snow, ice). Putoff theworkwhentheweather
zyzxywxvwuvtsurt iswindy, stormyor rainfallisheavy. Clearthe area ks &d watch
out for holes or ditches.
Cutting instructions
Always hold the saw firmly with both hands when the engine is running. Place
your left hand on the tubular handle and your right hand on grip and throttle
lever. Left-handers should follow these instructions too.
I
z designedfor pryingor shovelingaway limbs, roots
or other objects.
When sawing, make sure that the saw chain does not touch any foreign materials
such as rocks, nailsandthe like(fig. 8). Suchobjectsmaybeflung J
off, damage the saw chain or cause the saw to
kickback.
zyxwv
Inorder to keep controlof your saw, always maintain a
firmfoothold.Neverworkonaladder,inatreeoronany other insecure support. Never
use the saw above shoulder height (fig. 9).
Positionthe chainsaw insuch a way that your body is clear of
thecuttingattachmentwhenever the engine is running(fig. 10).
Don’t put pressure on the saw when reaching the end of a cut. The pressure may
cause the bar and rota!ing chain to popout of the cut or kerf, goout of
controland strike the operator or some other object. If the rotating chain
strikes some other object a reactive force (see pages 10 to 12 ) may cause the
chain to strike the operator.
Kickback
Kickback occurs when the upper quadrant of the bar nose contacts a solid
object inthe wood or is pinched (fig. 11). The reactionof the cutting force of
the chain causesarotationalforceof thechainsawinthedirection opposite tothe
chain movement, mainly inthe planeof the bar. This may fling the bar in an
uncontrolled arc towards the operator.
Reactiveforces duringthecut, includingkickback
zyxwv kickback, pushback and pull-in. Reactive forces
can be dangerous1Inany chain saw, the powerful
zyxwvut force usedto cut wood canbe reve
againstthe operator). If the rotatingchain issuddenlystoppedbycontact
zzyyxwxvwut with any solid object like a log or branchor is v pinched,the
reactiveforces instantlyoccur.These
Yw-12
This reaction can occur in a fraction of a second and under some
circumstances, cause the guide bar and
reactive forces may result in loss of controlwhich
chainto strike the operator with enoughforce to cause
may, in turn, cause serious or fatal injury. An
severe or fatal injury. It may also occur during limbing.
understanding of the causes of these reactive
Italsooccurswhenthe noseof the guidebar is pinched
forces may help you avoid loss of control.
unexpectedly, unintentionallycontacts solid material
The most common reactive forces are
– kickback,
– pushback,
– pull-in.
in the wood (fig.12) or is incorrectly used to begin a plunge or boring cut.
Thegreatertheforceofthekickbackreaction,the more difficultit
becomesfortheoperator to controlthe saw.
9
Many factors influence the occurence and force of the kickback reaction. The type of bar and saw chain you use is a factor in the force of the kickback reaction.
The speed of contact at which the cutter contacts theobject. Kickback force increase with the rate of impact..
c” _.
The contact angle between the nose of the bar
and the foreign object (fig. 11).
Kickback is most pronounced in the upper quadrant
I
13
of the bar nose.
MAKITA chain types are designed to reduce kickback forces.
The depth gauges: Improper lowering of the depth gauges also increases
zyxwvut the risk of a kickback.
zyxwvu Saw chaincutter sharpness:
WARNING!
zyxzywxvwuvtu A dull improperly sharpened chain may increase
the risk of
sharpened
kickback chain.
Always
cut
with
a
pr-o1per-fy
To avoid kickback
The best protection from personal-injury that may result from kickback is to
avoid kickback situations:
1. Hold the chain saw firmly with both hands and maintain a secure grip.
2. Be aware of the location of the guide bar nose at all times.
3. Never bring the nose of the guide bar in contact
with any object. Do not cut limbs with the nose of
the guide bar. Be especially careful with small, tough limbs, small size brush
and saplings which
may easily catch the chain.
Devices for reducing the risk of kickback injury
4. Don’t overreach.
MAKITA have developed a special chain brake to reduce the risk of kickbacks.
5. Don’t cut above shoulder height.
This chain brake increases the safety factor on the job, e.g. when the saw suddenly bucks upwards the chain stops rotating within a fraction of a second. A deflectionguardon the disengaginglever of the chain brake and a scoop rear handle ensure that the operator’s hands are fully protected at all times.
6. Begin cutting and continue at full throttle.
7. Cut onti one tog at a time.
8. Useextremecaution when re-enteringa previous cut.
Kickback tendency increases as the radius or size of the guide bar nose increases. MAKITA have developed guide bars with small nose radius, to reduce the kickback tendency.
9. Do not attempt plunge cuts (see page 13) if you are
notexperiencedwiththese cuttingtechniques.
10. Be alert for shifting of the log or other forces that may cause the cut
to close and pinch the chain.
No chain brake prevents ki
These brakes are designedonly to stopthe chain, if activated. To ensure a
proper operation of the chain brake, it must be properly maintained.
Furthermore, there
mustbe asufficientdistancebetweentheoperator
and the bar to ensure that the chain brake has sufficienttime toactivateand
stopthechainbefore potentialcontact with the operator.
11. Maintainsaw chain properly. Cut with a correctly sharpened, properly
tensioned chain at all times.
12. Stand to the side of the cutting path of the chain saw.
10
zyxwvuts
Pushback:
To avoid pull-in
Pushback occurs when the chain on the top of the bar
is suddenly stopped when it is pinched, caught or encountersa foreign object
in the wood. The reaction of the chain drives the saw straight back toward the
operator causing loss of saw control. Pushback frequently occurs when the top
of the bar is used for
cutting (fig. 14).
1. Always start a cut with the chain rotating at full speed and the spike bar
in contact with the wood.
2. Pull-in may also be prevented by using plastic wedges to open the kerf or
cut.
Cutting techniques
Felling
Felling is cutting down a tree.
zyxwvutsr Beforefellingatree, consider carefully allconditions which may affect the direction of fall, including:
The intended direction of the fall.
The neutral lean of the tree.
14
Any unusually heavy limb structure.
Surrounding trees and obstacles.
To avoid pushback
The wind direction and speed.
zyxwv 1. Be alert to forces or situations that may cauE materialto pinch the top of the chain. 2. Do not cut more than one log at a time. 3. Do not twist the saw when withdrawing the bar
‘ WARNING!
Always observe the general condition of the tree.
Look for decay and rot in the trunk. If it U rotfed
from a plunge cut or under buck cut (figures 25 to
27 and 33, pages 13 and 15),because the chain
can pinch.
vibrate looseandfall on the operator. When.fe_llina
Pull-in:
onaslope, the operator shouldstandonthe up-hi
Pull-inoccurs when the chainon the bottom of the bar is suddenly stopped. The chain on the bottom of the bar stops when it is pinched, caught or encounters a foreignobject inthe wood (seefig. 15).The reactionof the chain pulls the saw forward, causing the operator to lose control.
Pull-in frequently occurs when the spike bar of the saw is not held securely against the tree or limb and when the chain is not rotating at full speed before it contacts the wood.
zyx When felling in the vicinity of roads, railways and
power lines, etc., take extra precautions (see fig. 16). Informthe police, u t
i l i company or railway
authority before beginningto cut.
15
WARNING! Useextremecautionwhencuttingsmall sizebrush andsaplings which may
easily catchthe chain and
pull you off balance.
11
‘I ,
– .- – – – – — – .
—-
1 I
1 I ‘
= cutting down area
I
zyxwv Whenfelling, maintainadistanceof at least2 1/2tree
lengths from the nearest person (see fig. 17). Note:
If the tree has large buttress roots, cut into the largest buttresses vertically first (horizontally next) and re- . move (fig. 20).
The noise of your engine may drown any waming call.
Felling instructions:
‘Ip
lis $1 +Directionof fall
18
First clear the tree base and work area from interfering limbs and brush and
clean its lower portion an axe (see fig. 18).
zyxwv IzyxwvutswIr/r qpo19nJI mlkjihgfedcbaZY
Then, establish a path of escape and remove all obstacles.This pathshouldbeoppositeto the planned directionof the fall of the tree and at a 45″ angle (fig. 19). An alternate path must also be selected. Place all tools and equipment a safe distance away from the tree, but not on the escape path.
I
Felling notch I I Hinge
I23
Then, determine the placement of the felling notch (fig. 21). The felling
notch when properly placed de-
termines the direction in which the tree will fall. It is made perpendicularto
the line of fall and should be as close to the ground as possible. Cut the
felling notch to a depthof about one-fifthto one-fourth of the trunk diameter
(fig. 22). It should be in no case higher than it is deep. Make the felling
notch very carefully.
12
Begin the felling cut slighty higher than the felling
zyxwvu notch and on the opposite side of the tree (fig. 22).
Then cut horizontally through towards the felling notch.
zyxwv Apply the chain saw with its spikes directly behindthe
Plunge-Cut Method Timber having a diameter more than twice the length
of the guide bar reauires the use of the plunge-cut method before making the
felling cut.
uncut portion of wood and cut toward the notch (fig.
First, cut a large, wide notch. Make a plunge cut in the
23). Leave approximately 1/10 of the tree diameter center of the notch.
uncut!This isthe hinge(fig.23). Donot cut throughthe The plunge cut is madewith the guide bar nose. Begin
hinge becauseyou could lose controlof the direction the plunge cut by applying the lower portion of the
of the fall. Drive wedges into the felling cut where guide bar nose to the tree at an angle (fig. 25). Cut until
necessary to control the direction of the fall. Wedges
– should beof wood, lightalloy or plastic neverof steel,
depth of the kerf is about the same as the width of the guide bar (fig. 26). Next, alignthe saw in the direction
which can cause kickback and damage to the chain.
Always keep to the side of the falling tree. When the tree starts to fall, shut off the engine, withdraw the bar and walk away on the pre-planned escape path. Watch out for falling limbs.
WARNING!
zyxwvutz Beememelycarefulwithpartiallyfallentreeswhich
are poorly supported.
Whenthetree hangsorfor some other reasondoes not fall completely, set the saw
aside and pull the
tree down with a cable winch, block and tackle or
~~
in which the recess is to be cut. With the saw at full throttle, insert the
guide bar in the trunk (fig. 27).
Enlargethe plunge cut as shown in illustration(fig.28)
Sectioning Method
zzyyxxwwvvu length of the guide bar requires use of either the
sectioning or plunge-cut method. These methods areextremely
dangerousbecausethey involvethe
use of the nose of the guide bar and can result in
kickback. Only property traine
24
~
For the sectioning method (fig. 24) make the first cut
with the guide bar fanning in toward the hinge. Then,
using the bumper spike as a pivot, reposition the saw
for the nextcut. Avoid repositioningthe saw morethan
necessary. When repositioning for the next cut, keep
the guide bar fully engaged in the kerf to keep the
felling cut straight. If the saw begins to pinch, insert a
wedge to open the cut. On the last cut, do not cut the hinge.
28
13
Bucking
Bucking is cutting a log into sections.
zy29 zxywxvwutvs
WARNING!
There is an extreme danger of kickback at this point. Extra caution must be taken to maintain control of the saw. To make the felling cut, follow the sectioning method described previously (fig. 29). If you are inexperienced with a chain saw plunge-cutting should not be attempted. Seek the help of a professional.
zy WARNING!
1. When bucking, do not stand on the log. Make sure the log will not roll
down-hill. If on a slope,
stand on the uphill side of the log (seefig. 31).
Watch out for rolling logs.
Limbing
Limbing is removing the branches from a fallen tree.
zyxwvutsrq ARNING!
There is an extreme danger of kickback during the limbingoperation.
Donotworkwiththe noseof the bar. Be extremely cautious and avoid contacting
thelogorother limbswiththenoseof theguidebar.
or the log may roll.
I
1
Startlimbingby leavingthe lower limbsto support the log off the ground (fig. 30). Always cut fromthe top of the limb. Do not underbuckfreely hanging limbs. A pinch may result or the limb may fall, causing lossof control. If a pinchoccurs, stopthe engine and remove the saw, by lifting the limb.
WARNING! Be extremely cautious when cutting limbs under tension. The limbs could spring back toward the operator and cause loss of control of the saw or injury to the operator.
WARNING!
4. Whencuttingsmalllogs,useasawhorse(fig.32). Never permit another perkon to
hold the log. Never hold the log with your leg or foot.
14
Maintenance and Repair
Never operate a chain saw that is damaged, improp-
erly adjusted or not completely or securely assembled.
1
zyxwzvuytsrxqpwo Follow the maintenanceand repair instructionsin the appropriate section of this manual.
WARNING !
Always stop the engine and make sure that the
li
chain is stopped before commencing any mainte-
3:
nance or repair work or cleaning the saw. Do not
I
attempt any maintenance or repair work not de-
scribed in this manual. Have such work performed
2. Cross cut
by your MAKITA service shop only.
Maintaining and storing the saw
I-
Keep the chain, bar and sprocket clean and lubricated; replace worn sprockets or chains.
zyxwv ire special attentionto
Keep the chain sharp. You can spot a dull chain when easy-to-cut
woodbecomeshardto cut andburnmarks appear on the wood.
Keep the chain at proper tension. Tighten all nuts, bolts and screws except
the carburetor adjustment
stress on the log(seefig. 33,34).The bucking
screws after each use.
Keep spark plug and wire connection tight and clean.
Store saws in a high or locked place, away from children.
WARNING!
6. Onlyproperlytrainedprofession in an area where the logs, limbs and roots
are tangled (i.e. a blowdownarea, fig. 35). Working in blowdown areas is e
ous.
NING!
7. Drag the logs into a clear area before cutting.
Pull out exposed and cleared logs first.
Denomination of components
12
10 9 8
zyxwvutsrq Identification plate
(example model DCS 5200i)
Indicate when ordering spare parts!
24 23 22 18 21
1 Handle 2 Choke 3 Filter cover 4 Tubular handle 5 Muffler 6 Retaining nuts 7
Spike bar
(toothed stop for holding saw steady against wood)
8 Chain catcher 9 Adjusting screw for oil pump (bottom side) 10 Sprocket guard
11 Identification plate 12 Hand guard
16
13 Guide bar 14 Chain 15 Hand guard (release for chain brake) 16 Starter grip 17 Adjusting screws “S-L-H”for carburetor 18 VSTOP-switch 19 Stop knob for halfway throttle 20 Safety locking button 21 Throttle lever 22 Fuel tank cap 23 Fan housing with starting assembly 24 Oil tank cap 25 Starting valve (only DCS 431)
zyxzzwyyzvxxywwuxvtwu Technical data
I DCS 430I 431 DCS 520 I5201
I DCS540
DCS 52001
zyxwvu Approved bar and chain combinations
“Low-kickback saw chain is a chain which has met the kickback performance
requirements of ANSI B 175.1-1991 (AmencanNationalStandardfor PowerTools-
Gasoline-PoweredChainSaws-SafetyRequirements)whentestedonthe
representativesample of chain saws below 3.8 c.i.d. specifed in ANSI B
175.1-1991″.The approved bar and chain combinations are low kickback chains
accordingto ANSI 6 175.1-1991and also meet the kickback requirements of CSA
262.3-96for chainssaws below 80 cm3.
designated as ‘low kic
___~
iuide bar and saw chain combinationsmeetingkick-
lack requirements of ANSI B 175.1-1991 for the use
n the
USA
Aodels DCS 430, DCS 431
XJlDE BAR
ength
pitch partno.
SAW CHAIN part no.
15′ (38cm) .325″ 445 038 631 523 085 664 16″(40cm) .325″ 445 040 631 523 085
666 18′ (45cm) .325″ 445 045 631 523 085 672
Drive link gauge: .058″, Chain sprocket: 8 teeth
Uodels DCS 520, DCS 5201, DCS 540, DCS 5200i
GUIDE BAR
length
pitch part no.
SAW CHAIN part no.
15″(38cm) .325′ 445 038 631 16′ (40cm) .325′ 445 040 631 18′ (45 cm) .325′ 445 045 631
523 085 664 523 085 666 523 085 672
Drive link gauge: .058’,Chainsprocket: 8 teeth
18″ (45cm) 3/8″ 443 045 661 21 ‘ (53cm) 318″ 443 053 661
523 102 664 523 102 672
Drive link gauge: . O W ,Chain sprocket: 7 teeth
h i d ebarandsaw chaincombinationsmeetingkick,ack requirementsof CSA 262.3-96
for the use in
CANADA
UodelsDCS 430~431,520,5201,540and DCS 5200i
GUIDE BAR
lenath
pitch part no.
SAW CHAIN part no.
15″(38cm) .325″ 445 038 631 16″(40cm) .325″ 445 040 631
523 085 664 523 085 666
18″(45cm) .325″ 445 045 631 523 085 672
Drivelink gauge: .058″,Chain sprocket: 8 teeth
15″(38cm) 3/8″ 18″(45cm) 3/8″ 21′ (53cm) 3/8″
443 038 651 443 045 651 443 053 651
522 094 656 522 094 664 522 094 672
Drive link gauge: .058’, Chain sprocket: 7 teeth
17
zyxwv
PUlTlNG INTO OPERATION
Mountingthe guide bar and saw chain
Use the universalwrench deliveredwith the chain saw for the following work.
Put the chain saw on a stable surface and carry out the following steps for
mounting the guide bar and chain:
z CAUTION: Before doing any work on the guide bar or chain. M y s switch off
the engine and pull the plug cap off the spark plug (see ‘Replacing
thesparkplug”). Alwayswear protectivegloves!
CAUTION: Start the chain saw only after having assem- . bled it completely and
inspected!
zyzxyxwwvvuut – Alwaysreleasethechainbrakebeforeremovingorreplacing the sprocket guard (W4). To do so.pullthe handguard
– Unscrew retainingnuts (813). – Pull off the sprocket guard (814).
( N l )towardsthe tubular handle(N2)untilyoufeel it catch.
_.-
– Turn the chain adjusting screw.(C/6) to the left (counter-
clockwise) until the pin (Cn) is at the left stop.
–
zyxI Positionthe guidebar(We).Makesurethat the pin(D19)of
the chain tightener is in the hofe (circled) on the guide bar.
10 12
–
zyxwvut Lift the chain (U10)over the clutch drum and onto the
sprocket ( V l l ) .Usingyour right hand, guide the chain into
– Lead the chain (F/lO) around the sprocket nose (F/12)of
the guide bar.
the top guide groove on the guide bar (W8).
NOTE: The chain should be easy to pull in the direction of the
NOTE: The cutting edges along the top of the chain must
arrow.
point in the direction of the arrow!
18
zyxEwl vuztysx – Turn the chain tightener (W6) to the right (clockwise) untilthe chainengagesthe guidegrooveof the bottomside
4
3
– Replace the sprocket guard (W4). – Manually tighten the retainingnuts (W3).
of the bar (see circle). Press the guide bar against the
housing with your left hand.
Checking the chain tension
– Tightening the saw chain – Slightly lift the end of the guide bar and turn
the chain
adjustingscrew (116) to the right (clockwise)until the chain rests against the
bottom side of the guide bar.
– – While still holding up the tip of the guide bar, tighten the
zyxw- vut-szrz retainingnuts(W3)withtheuniversalwrench.
The tension of the chain is correct if the chain rests against the bottom side
of the guide bar and can still be easily turned by hand. While doing so the
chain brake must be released. Every new chain has to be broken in for about 2
to 3 minutes. Ample chain lubrication is essential during this period. After
breakingin, checkchain tension andadjust, if necessary. When checking the
chain tension the engine must be
NOTE: Check the chain tension frequently chains tend to get longerduringuse!
If this is not done, there isa riskof the
chain jumping off the bar. It is recommendedto use 2-3
chains altematively.
Chain brake
In order to guarantee uniform wear of the guide bar the bar should be turned over whenever replacing the chain.
The MAKITA models comes with an inertia chain brake as
Engaging the chain brake (braking)
standard equipment. If kickback occurs due to contact of the
If the kickbackis strongenoughthe suddenaccelerationof the
zyxwvut guidabar tip with wood (seeSAFETY PRECAUTIONS),the
chain brakewill stop the chain throughinertiaif the kickback is sufficiently
strong. The chain will stop within a fraction of a second. The chain brake Is
installed to block the saw chain before
guide bar combinedwith the inertia of the handguard(U3)will automatically
actuate the chain brake. To engage the chain brake manually, simply push the
hand guard
(U3)forward(towardsthetipofthesaw)withyourlefthand(arrow 1).
Releasing the chain brake
startingit andto stopit immediatelyincase of anemergency.
Pull the hand guard (u3)towards you (arrow 2) until you feel
it catch. The brake is now released.
zy FuelIzRefuellingyzzxy@yxwx@wvzwyuvxtwsuvvruqtputsrosqntpmorsnlqmkr
I Gasoline
I 40:l
I omer dl
1 501 I
pJMAKITA a1
1OO:l 1
W K A oil
zI yxwvutsrqponmlk 1.0US-@. (3.71) 32nOr(94a)) 25nOr@OTt’l 1.3nOr(3acm)
2.5 U S – ~ I .(9.4 I) aonOrmcm) wn~r(iescm)~znozp~m
U
5.0 US-Wl. (18.9 I) lROIbZ(473aIFI 128IbZ(nScm) 6.4fbZ(189cm)
Chain oil
Use an oil with adhesiveadditive for lubricatingthe chain and guide bar. The
adhesive additive prevents the oil from being
zyxw flungoff the chaintoo quickly.
We recommendthe use of chain oil which is bio-degradablein orderto protectthe
environment. The use of bio-degradableoil may even be required by local
regulations.
The chain oil BIOTOP sold by MAKITA is made of special
vegetableoils andis 100% bio-degradable.BIOTOP hasbeen
granted the ‘blue angel’ (Blauer Umweltschutz-Engel) for being
particularlyenvironment-friendly(RAL UZ 48).
BIOTOP chain oil is available in the following sizes:
1 I order number 980 008 610 5 I order number 980008611 20 I order number
980008 613
Biodegradableoil is stable only for a limitedperiod of time. It should be used
within 2 years from the date of manufacture (printed on the container).
Important note on bio-degradable chain oils:
T7 Ifyou are not planning to use the saw again for an extend
periodof time (longerthan the expirationdate of the chainoil) empty the oil
tank and put in a small amount of regular engine
oil (SAE30),andthen runthe saw for a time. This is n&essary to flush out all remaining bio-degradable oil from the oil tank,
.
oil-feed system, chain and guide bar, as many such oils tend to leave sticky residues over time, which can cause damage
to the oil pump or other parts.
The nexttime you usethe saw, fill the tank with BIOTOPchain oil again.
NEVER USE WASTE OIL Waste oil is very dangerous for the environment.
z Waste oil contains high amounts of carcinogenic substances.
Residues in waste oil result in a high degree of wear and tear at the oil pump
and the sawing device. Incase of damage causedby usingwaste oil or
unappropriate chain oil the product guarantee wit1 be null and void. Your
salesmanwill inform you about the use of chain oil.
c
zzyyxxwwvvuuttsrsqr
AVOID SKIN A N D EYE CONTACT
Mineral oil products degrease your skin. If your skin comes in contactwith
these substancesrepeatedlyandfor an extended period of time, it will
desiccate. Various skin deseases may result. In addition, allergic reactions
are known to occur. Eyes can be irritated by contact with oil. If oil comes
into your eyes, immediately wash them with clear water. If your eyes are still
irritated, see a doctor immediately!
Refuelling
zzyxxwwvvu
FOLLOW THE SAFETY PRECAUTIONSON PAGE7! Be careful and cautious when handling
fuels. The engine must be switched off1
– Thoroughlyclean the area aroundthe caps, to preventdirt
from getting into the fuel or 08 tank.
– Unscrewthe cap andfill the tank with fuel (fueVoil mixture)
or chain oil as the case may be. Fill up to the bottom edge
– of the filler neck. Be careful not to spill fuel or chain oil! Tightly screw
on the cap.
Clean screw cap and tank after refuelling.
Lubricating the chain
During operation there must always be sufficient chain oil in the chain-oil
tank to provide good chain lubrication. One filling is sufficient for about
one half-hour of continuous operation.
Adjusting the chain lubrication
W
The engine must be switched off.
You can adjust the oil pump feed rate with the adjusting screw (F/l). The
adjustingscrew is locatedinthe housingunderneath the sprocket guard (F/2). It
is accessiblefrom below.
The oil pump comes factory-set to a medium feed rate.
Note: To set from minimum to maximum oil supply, turn
the adjusting screw (FI1 with adjustment markings) max.
a l/4-turn.
To ensure troublefree operation of the oil pump the oil guide groove at the
crankcase (W3)andthe oil inletbore inthe guide bar (W4) must be cleaned
regularly.
To change the feed quantity use the universal wrench and adjust the adjusting
screw (F/1) in the following way:
– Turn to the right to reduce the feed rate.
– zyx Tum to the left to increase the feed rate.
Note: After the saw has beenturnedoff it is normalfor residual chain oil to
drip from the oil feed system, the guide bar and the chain for a time. This
does constitute a defect! Place the saw on a suitable surface.
21
zyxwvu
Starting the engine
– Move at least 10 feet (3m) away from the place where you – , – fuelled the
saw.
Makesureyouhaveagoodfooting,andplacethesaw onthe
groundinsuch away that the chainisnot touchinganything.
– Engage the chain brake (lock). – Holdthe tubular handletightly wlth one
handand press the – chain saw to the ground.
Steady the rear handle by standing in the hand guard.
Cold-starting the DCS 520i and DCS 5200i:
The carburetorsof these saws have a fuel-injection system (injection carburetor)for cold starting (mixtureenrichment).
.
These two cold-starting systems work differently.
– Put the short-circuit ignition switch in the “I’position (Wl).
– Pull out the choke (BE) (opens the injection valve).
– Depressthe half-throttlelock button(W3)half-wayandhold. – Depressthe
throttle (W4)and half-throttlelock button (W3)
– all the way. Release the throttle it will now be held at
half-throttle by the lock button.
Note: If the temperature is below -15″ C (5′ F) start at full throttle.
zyxw- vutsr Slowlypulloutthestartercableuntilyounoticeresistance
Cold-starting the DCS 430,431, DCS 520, DCS 540:
The carburetors of these saws have a choke valve for cold
– (the piston is positionedbeforethe top dead center). Now pullthe starter Able with a fast andforceful movement
starting (mixture enrichment).
until you hear the first ignition.
To make it easier to start, the chain saw DCS 431 is equipped
CAUTION: Do not pullout the starter cable morethan approx.
with a semi-automatic starting valve (W5). Pushing this valve in reduces the amount of compression effort needed, so that it
-50 cm. and lead it back by hand. Push in the choke (BM) when the engine starts, or after the
is easier to bringthe engine up to starting speed when pulling
first audible ignitions.
the startercable.The highpressureincreaseinthe combustion chamber that results from the first ignitions will automatically close the starting valve (button pops back out).
– If the engine has not yet started, keep pulling the starter<
– cable until it does. As soon as the engine is running, press the throttle
(W4)to rg
Model DCS 430, DCS 520 do not have a startlng valve. Starting and carburetor
adjustmentare as for model DCS 431 except without tho Instruction ‘Push tho
starting valve”.
– – Put the short-circuit ignition switch inthe ‘I’ position (Ell).
— zyxwvu& ts Pulloutthechoke(812). Depressthehalf-throttlelockbutton(W3)half-
way andhold.
– – z- yxwvu Depressthethrottle(814)andhalf-throttlelockbutton(en) all the
way. Release the throttle it will now be held at
releasethe half-throttlelock(B/3),allowingtheengineto idle.
CAWION: As soon as the engine is started it must be put in
idle to prevent the chain brake from being damaged.
Now release the chain brake.
Warm starting (all models): As described above for cold starting, but without
using the choke (W2). Keep the choke in.
half-throttle by the lock button.
– Pushthe starting valve (815)(only DCS 431). – Slowly pull out the starter
cable until you notice resistance
(the piston is positioned before the top dead center).
– Now pull the starter cable with a fast and forceful movement
until you hear the first ignition.
Starting under special conditions (MAKITA DCS 520i and DCS 5200i only):
Inconditionsof high ambient temperature and when the engine has been stopped
for only a short,period following fulCload operation, if afuelwith alow
boilingpoint isused(winterfuel). and at highaltitudesespecially,the
heatcouldpreventthe enginefrom
CAUTION: Do not pull out the starter cable more than approx.
-starting immediately. If this happens, proceed as follows: Pullout the choke (BE)and start the engineat half-throttle.
-50 cm. and lead it back by hand. When you hear the first ignition, push the choke (BM) in.
as described for cold starting.
– When the engine has started. release the chain brake
Push the starting valve again (only DCS 431) and pull the starter cable. As
soon as the engine is running, press
the throttle (W4)to release the half-throttle lock (W3).
allowing the engine to idle.
Immediately and gun the engine all the way several times until it runs
smoothly.
– Now push in the choke (812).
CAUTION: As soon as the engine is started it must be put in idle to prevent
the chain brake from being damaged.
– Now release the chain brake.
zyx If the engine won’t start:
If the engine refusesto start even after a numberof tries, check the spark
plug (seethe sectionon “Replacingthe spark plug”).
Stopping the engine @
– Put the short-circuitingswitch (ell)in position “0”(STOP).
22
zyxwvuts
Checking the chain brake
Checking the chain lubrication
IICI
I
Do not work with the chain saw without flrst checkingthe
Never work with the chain saw withoute sufficient chain lubri-
-chain brake1 Start the engine as described(makesureyou havea good
cation. Otherwisethe servicelifeofthe chainandguidebarwill
be reduced. Beforestartingwork check the oil levelinthe tank
footing, and place the chain saw on the ground in such a
and the oil feed.
way that the guide bar is free of contact).
– Graspthe tubular handlefirmlywith one handandholdthe
–Check the oil feed rate as describedbelow: Start the chain saw. Hold the running chain saw approx. 6′ (15 cm) above a
grip with the other.
– -Withthe enginerunningat moderatespeed, pressthe hand
guard ((31) in the direction of the arrow
f
y
muntil the chain brakeengages. Thechainshould
stop immediately.
– Immediately release the throttle and release the chain
zyxwvutsrq brake.
trunk or the ground (use an appropriate base).
If the lubrication is sufficient, you will see a light oil trace
becauseoilwill beflung off the sawingdevice. Payattention to the direction the
wind is blowing and avoid unnecessary exposure to the oil spray!
IMPORTANT: If the chain does notstop immediatelywhen
you test the chain brake, do NOT usethe chain saw. Take
the chain saw-toa MAKITA senrice center for repair.
Adjusting the carburetor Important Information:
zyxwvuts The carburetorof this tool is litted with limiter caps which restrict
the rangeof adjustmentandpreventsover-rich mixturesettings.
zyxwvuts This ensures providing good engine power and efficient fuel
consumption. Beforeinstallingthe limiter caps,the manufacturer
performs the .Basic Adjustment” procedure. Optimum perfomance can only be
achieved if the carbure-
tor Is adjusted correctly. For this work, which should be cam’edout by an
expert, the engine must be warmedupand
the alr filter clean.
zyxw@vu The carburetorhasbeenadjustedby MAKITA on the basisof
abnoshericpressureconditionsat sea level. Other atmospheric pressure
conditions or the running-in process of a new engine
zyxwvuts mayrequirereadjustmentofthecarburetor. .
It is urgently recommendedto use a revolution indicator (U1) (order number 950
233 210) in order to achieve a correct
adjustmentof the carburetor. Adjustthe carburetorusinga 0.16″
zyxwvutsa+ rq (4mm)screwdriver(u2,inassemblytoolkitwith1 1 3only).
The screwdrivershown (W2)(order number944340 001) has
Adjustment instructions (step 1)
Before initial operation make sure that the adjusting screws
(H and L)have not beenset in all the way. Limitercaps do not
protectthe engine from leaning. Tum the two adjustingscrews
(H and L) counter-clockwiseas far as they will go.
Start the engine and let it warm up (step 2)
-Set idle speed (step 3) If the chain tums when the engine is idling, unscrew the
a molded-onlug to assist in adjustment.
throttle-valve stop screw (S) until the chain stops. If the
Before adjusting the carburetor the engine must be warmed up for a period of
3-5 min.
For adjusting the carburetor correctly the following steps must be carried
out:
1. Check adjustment 2. Start engine 3. Set idle speed 4. Adjust speed 5.
Check idling speed 6. Check acceleration 7. Check max. speed or output 8.
Repeat adjustment procedure starting with step 3, until
idling speed, m a . speed and acceleration are reached with the adjustment
made.
– engine runs unevenly, screw the screw (S) back in. Idling speed should be
2.500 rpm.
-Adjust speed (output) (step 4) Adjustthespeedbyadjustingthe mainjet screw (H) to 12.500 (DCS430,431,520) and 1 3 . W (DCS520i. 540,5200i)rpm.
-Check idle speed (item 5) After havingadjustedthe max. speedensurethe idlespeed is set to 2,500 rpm. (the chain must not turn). Use the idle jetscrew(L)toregulateit.Turninthescrew(L)tospeed up, and tum out the screw (L)to speed down the engine.
Check acceleration (item 6)
– Now check the acceleration, i. e. the time necessary for
speeding up from idle speed !o max. speed. To do this, press the throttle
lever hard.
– zyxw If the accelerationistoo low, tum out the idlejet screw (L) approx. 110
rotation.
23
zyxwvuts
Working in winter ,:
Inorder to preventcarburetor icinginconditionsof lowtemperature combined with
high humidity. and in order to get up to operating temperature faster in
subfreezing temperatures. heated air can be taken from the cylinder.
At temperatures above freezing the carburetor must NOT be fed heated air.
Failure to follow these instructions can lead to damage to the cylinder and
piston!
c
I-
– _-
I
– The snow filter (Wl, see “Accessories”) preventsthe
zI
_
induction of powder snow. It is placed under the prefilter
(en).
zyxzwyvxuwtvsurqt – Removethefiltercoverandairfilter(see’Cleaningtheair
finer’).
– To enable hot-air induction from the cylinder, remove the
NOTE:
Remove the snow filter before working at temperatures above 0′ C (32′ F)I
When not in use, store the snow filter in the assembly tool pouch.
plug (Nf)using the universalwrench.
NOTE
Keep the plug in thesaw’s tool kit. You must put the plug back
-in at temperaturesabove 0″C / 32″F. Reinstall the air filter and filter cover.
@ @zyxwvu MAINTENANCE
Sharpening the saw chain
CAUTION: Before doing any work-on the guide bar or chain, a h y a
.030″ (chain: 094,102 I W8″)
switch off the engine and pull the plug cap off the spark
plug (see’Replacing the spark plug”). Always wear pro-
tective gloves!
I
Proper sharpening:
CAUTION:
Use only chains and guide bars designed for this saw (see the Extract from the spareparts list)!
All cutters must be of the same length (dimension a). Cutters with different lengthsresult in rough runningof the chain and can cause cracks in the chain.
-The chain needs sharpening when: The sawdustproducedwhen sawingdampwoodlooks like
– wood flour. The chain penetrates the wood only under great pressure.
– The cutting edge is visibly damaged. – The saw is pulled to the left or
right when sawing. This is
caused by uneven sharpening of the chain.
Important: Sharpen frequently, but without removing too
Minimumcutter length: 0.1 1′ (3mm). Do not resharpenthe chain when the minimum
cutter length has been reached; at this point, the chain must be replaced (see
the Extract
zyxzwy from the spareparts list and ‘Replacing the saw chain’).
The depth of the cut is determined by the ditterence in height between the
depth limiter (round nose) and the cutting edge.
The best results are obtained with a depth-limiter depth of .025′(chain: 085 I
325″)or . O W (chain: 094. 102 / 318′).
zyxwvutsrqp much metal!
Generally, 2 or 3 strokes of the file will be enough.
Have the chain resharpened at a service center when you have already sharpened
it yourself several times.
CAUTION:
Excessive depth Increases the risk of kickback!
24
—
zzyyxzxywxwvwvuvututstss Chain
Sharpening angle a
Front rake
085 (.325″)
25″ 60′
094.102 (38′)
30″ 05′
Files and how to work with them
– Sharpenusingaspecialfileholderwith asaw chainroundfile:
– 085 (.325′)chain: Filethe first cutter half with a 4.5 mm dia.
– round saw-chain file. then switch to a 4 mm dia. file. 094,102 (3/8′)chain: Round saw-chainfile 4.8 mm diam-
eter.
Normal round files are not appropriate for this work. See
-‘Accessories’ for the order number. The file shouldcut only when pushedforwards (arrow).Lift
– the file when leading it backwards. Firstsharpenthe shortestcutter.The
lengthof this cutteris
– then the standerd for all other cutters of the chain. Always guide the file
as in Fig. F shown.
zzyyxxwwvvuuttss – Thefileholdermakesfileguidanceeasier.Itismarkedfor the correct a sharpening angle (keep the marks parallel withthechainwhen filing, see illustration)andlimitsthe Cut depth to the correct 4/5 of the file diameter. See ‘Accessories’ for the order number.
– After having sharpened the-chain,the height of the depth
limiter must be checked by means of a cha.in gauge. See ‘Accessories’ for the
order number.
– Correct even the smallest excess height with a special flat
– file (H).See ‘Accessories” for the order number. Round off the front of the depth limiter (I).
Cleaning the guide bar
CAUTION: Protective gloves must be worn.
Regularly inspect the bearing surfaces of the guide bar for damage, and clean
them with a suitable tool.
2!
zyxwv
Cleaning the brake band and sprocket interior
Replacing the saw chain
C I
CAUTION:
Use only chains and guide bars designedfor this saw (see
the Extract from the spare-parts list and page 17)!
‘I
zyxwv 1
2
I
4
CAUTION: Before doing any work on the guide bar or
Check the sprocket (Wl)before mountinga new chain.
chain, w y s switch off the engine and pull
The sprocket is located undemeath the clutch drum (W2).
the plug cap off the spark plug (see’Replacing thesparkplug’). Alwayswear
protectivegloves!
CAUTION: Start the chain saw only after having assembled i t completely and
inspected!
zyxwvu – Remove the sprocket guard (Nl)(See’PUTTING INTO
zyxwvut – OPERATION’figs. Aande). Tum the chain tightener screw (M?t)o the
left (counter-
zyxwvutsr – clockwise)untiiyoufeelresistance. Removethe chain (N3)and guide
bar (N4).
zyxwvutsrqpo – Cleantheinteriorwithabrush,inparticularthebrake-band
CAUTION:
Wom out sprockets (C) may damage the new chain and must therefore be replaced.
If the wear marks on the teeth are very pronounced(about 0,5mm / O . W deep),
the sprocket should be replaced.
Do not attempt to replace the sprocket yourself. Sprocket replacement requires
special training and tools and must be done at a MAKITA service center.
~
area (AIS).
NOTE
Make sure that no residue or contaminants remain in the oil
-guide groove (N6)and the chain tightener (An). For replacing the guide bar, chain, and sprocket see
‘PUlTING INTO OPERATION’.
NOTE The chain brake is a very Important safety device and like
Replacinglcleaning the spark arrester screen
—
any other component subject to normal wear and tear.
Regular inspection and maintenance are important for your own safety and must be done by a MAKITA service center.
Replacing the suction head
The spark arrester screen should be checked and cleaned
regularly.
zyxwvutsrqp The felt filter (On) of the suctionheadcan becomeclogged. It is
recommended to replace the suction head once every three
– Loosen the 3 screws (Ell) and remove the spark arrester
– screen (E/2). Reassembly the spark arrester screen and tighten the screws.
The two long screws must be tigthed with a torque of 6.3 ft. lb.(8.5 Nm).
monthsin order to ensure unimpededfuel flow to the carburetor.
To removethe suctionheadfor replacement, pullit out through the tank filler neck using a piece of wire bent at one end to form a hook.
CAUTION:
Do not use sharp or pointed objects for screen cleaning. Damaged or misfonned
screen wires may result.
26
Cleaning the air filter
– Remove the filter cover (W1) (2 screws). – Loosen the screws on the air filter (F/2) and remove from
– Clean the air filter and prefilter with a soft brush. – If the filter is very dirty, clean it in lukewarm water with
– intake manifold. Loosen the screw on the prefilter cover (F/3) and remove.
– Remove prefilter (F/4).
IMPORTANT:
dishwashing detergent.
– Let the air filter dry completely.
– Put the top and bottom sections back together.
– Before reinstalling the air filter, check the intake opening
andremoveany dirt particles. If thereare any, removethem
Cover the intake opening with a clean cloth to prevent dirt
with a brush.
zyxwzvyuxwtsvru particles from getting into the carburetor.
– Pry apart the top and bottom of the air filter as shown in
Figure G.
CAUTION: To prevent injury to the eyes, do NOT blow out dirt partlcles!
Clean frequently (several times a day) when working in very dusty or dirty
conditions. Fullenginepoweris possibleoniywith a clean air filter and
prefilter!
CAUTION: If the air filter or prefilter becomes damaged,
replace immediately!
Pieces of cloth or large dirt particles can destroy the engine!
Do not use fuel to clean the air fllter and pretllter.
@ @ Replacing the spark plug
CAUTION: Do not touch the spark plug or plug cap if the engine is running
(high voltage). Switch off the engine before starting any maintenance work A
hot engine can cause burns. Wear protective gloves! The spark plug must be
replaced in case of damage to the insulator, electrodeerosion (bum) or if the
electrodesare very dirty or oily.
– Remove the filter cover (see ‘Cleaning the air filter’).
– Pull the plug cao (H/1) off the spark plug. Use only the
combinationwrench suppliedwith the saw to remove the spark plug.
CAUTION: Use only the following spark plugs:
BOSCH WSR 6F or NGK BPMR ?A.
zyxwvutsrqpo
I
I
-Checking the ignition spark Pressthe loosenedsparkplugwith the ignitioncable firmly connected against the cylinder using insulated pliers (not near the spark plug opening).
– OWOFF switch in the “I'(ON)position. – Pull the starter cable hard.
If the function is correct, an ignitionspark must be visible near the
electrodes.
27
zyxwvuts
Replacing the starter cable
“.
zyzxywxvwuvtustzrys – Unscrewthefourscrews(Nl)holdingdownthefanhousing
(N2)L.iftthe housingslightly, pullinthe direction of the
zyxwv – arrow, andremove. Remove all pieces of cable.
– Threadina newcable(4mn-d.16′ dia. x 1000″/39′ long) ‘
–
as shown in Figure B and tie the ends as shown.
Pull knot (B/l)into the cable pulley (W3).
Pull knot (en)into the cable grip (814).
Wind the cable aroundthe pulley in the directionshown by
the arrow. Pullthe cableout fromthepulleybythe grip,then
holdthe pulley firmly andwrap the cable around it another
three times.
CAUTION: Danger of injury1 Secure the cable grip when pulledout! It will whip back if the cable pulley is released
by accident.
NOTE: With the cable pulled all the way out. it must still be
possible to turn the pulley another 114 turn against the retum
Replacing the return spring
zyzxywx spring.
– Removethe fan housing (see above under “Replacingthe – starter cable”).
Takeoilthecirclip (C/l) andwasher (C12)(circlippliers,see
– ‘Accessories’). Remove the cable pulley (C/3).
– Unscrewscrews(C/4) andcarefully removespringhousing
(C/5) with spnng.
CAUTION: Danger of injury! If the spring Is brokenit may
POP O M
1E.I 5
4 ‘3
NOTE: The old spring and spring housing should be recycled.
Mounting the tan housing
Replacementsprings come already installed in a new spring housing. Before
installing, grease the spring lightly with
-multi-purposegrease, order No. 944 360 000. Assemble in reverse order. When putting the cable pulley
– back on, turn it slightly until you feel it catch. Wind on the starter cable
as described above under ‘Replacing the starter cable.’
– Push the tab (D/1) extending out from the edge of the fan
housing (D/3) under the hood (0/2).
– Position the screw holes.
– Push the fan housing (D13) gently and pull the starter grip
until the starter catches.
– Screw in the four fastening screws tightly.
28
zyxwv
Instructionsfor daily and periodic maintenance
To ensure long life. prevent damage and ensure the full functioning of the
safety features the following maintenance must be performed regularly.
Guaranteeclaims can be recognizedonly if this work is performed regularly and
properly. Failure to perform the prescribed maintenance work can lead to
accidents!
Perform the following servicing work daily after use. Make a habit of it, it
does not require much time and your saw will always function properly.
Possibly hidden faults can be detected in this manner before causing expensive
and annoying interruptions of your work. In case you should detect a fault in
the safety equipment when performing daily servicing, the saw must not be used
before elimination of the fault. The user of the chain saw mustnot
performmaintenancework which is not describedin the instructionmanual. All
such work must be carried out by a MAKITA service center
Page
Genera1
~
~~
Before each start
Dayli servicing
Chain saw
Saw chain Chain brake Guide bar
Saw chain
Guide bar Chain lubrication Chain brake Chain catcher OFF switch, Safety
locking button, Throffle lever FueVoil tank cap
Air filter, prefilter Chain brake Guide bar Guide bar support Idle speed
Clean exterior, check for damage. In case of damage,
have repaired by a qualified service center immediately
Sharpen regulary. replace in good time Have inspected regularly at an
authorized service center Turn over to ensure even wear of bearingsurfaces
Replace in good time
Inspect for damage and sharpness Check chain tension Check for damage
Functional check Functional check Check for damage
24-25
19
24 19
23 19
Functional check Check for tightness
22-23
Clean Clean, check for visible damage or cracks
Clean, in particular the oil guide groove Check for damage, clean oil intake
bore
Check that a sufficient difference is existing between idlind speed and
engaging speed, to ensure that the chain is in standstill while the engine is
idling.
27 26 21 21,26
23
Every week
Fan housing
Clean to ensure proper air cooling
28
Starter cable
Check for damage
. 28
Carburetor interior
Clean (remove filter cover for access)
27
zzyyxxwwvvuuttsrsqrp Chain brake Spark plug Muffier Chain guide
Clean the brake band (sawdust. oil)
26
Check and replace if necessary
27
Check tightness of mounting, clean spark arrester screen
26
Check
25
. Every 3 months
Suction head
Replace
26
Fuel, oil tanks
Clean
21
Annually
Chain saw
Check at an authorized service centre
Storage
Chain saw
, Clean exterior. check for damage. In case of damage, have repaired by a
qualified service center immediately
Guide badchain
Demount, clean and oil slightly
Clean the guide groove
25
~
Fuel, oil tanks
Empty and clean
Carburetor
zyxwvutsr Service,sparepartsand guarantee
#### Maintenance and repair
The maintenance and repair of modem engines as well as all safety devices
require qualified technical training and a special
workshop equipped with special tools and testing devices.
We therefore recommendthat you consult a MAKITA service center for all work
not described in this instruction manual.
The MAKITA service centers have all the necessary equipment and skilled and
experienced personnel, who can work out costeffective solutions and advise you
in all matters.
Pleasecontact the general agent or importer indicated on the back cover of
this InstructionManual, who will gladly provideyou with
the address of your nearest MAKITA service center.
29
zyxwzvyutsxrq Spare parts
Reliable long-term operation. as well as the safety of your chain saw, depend
among other things on the quality of the spare parts
used. Use only original MAKITA parts, marked A
zyxwvutsrq ./MA
Only original spare parts and accessoriesguarantee the highest quality in
material, dimensions, function and safety.
Originalspare parts and accessoriescan be obtainedfrom your local dealer. He
will also have the spare part lists to determinethe requiredspare part
numbers, and will be constantly informedabout the latest improvementsand spare
part innovations.
Please bear in mind that if parts other than original MAKITA spare parts are
used, this will automatically invalidatethe MAKITA product guarantee.
#### Guarantee
MAKITA guarantees the highest quality and will therefore reimburse all costs
for repair by replacement of damaged parts resulting from materialor
productionfaults occurringwithinthe guaranteeperiodafter purchase. Please
notethat insomecountriesparticular guaranteeconditionsmay exist. If you have
any questions, please contactyour salesman, who is responsiblefor the
guarantee of the product.
Please note that we cannot accept any responsibility for damage caused by:
Disregard of the instruction manual.
Non-performanceof the required maintenance and cleaning.
incorrect carburetor adjustment.
Normal wear and tear.
bbvious overloading due to permanent exceeding of the upper performance
limits.
Use of guide bars and chains which have not been approved.
Use of guide bar and chain lengths which have not been approved.
Use of force, improper use, misuse or accidents.
Damage from overheating due to dirt on the fan housing.
Work on the chain saw by unskilled persons or inappropriate repairs.
Use of unsuitable spare partsor parts which are not original MAKITA parts,
insofar as they have caused the damage.
Use of unsuitable or old oil. Damage related to conditions arising from lease
or rent contracts.
Cleaning,servicing and adjustmentwork is not coveredby the guarantee. All
repairs coveredby the guaranteemust be performed by a MAKITA service center.
zyxwvut
#### Troubleshooting
I Malfunction
1 zyxzwyvxu Chaindoesnotrun
System Chain brake Ignition system
Observation
Engine runs
Ignition spark No ignitionspark
Cause
Chain brake actuated.
Malfunctionin fuel supply system, c m –
pression system, mechanical malfunction. Switch on STOP, fault or short-
circuit in the
wiring, plug cap or spa& plug defective.
Fuel supply
Fuel tank is tilled
Choke in wrong position, carburetor defective,
suction head dirty. fuel line bent or intermpted.
Compression
Inside
Cylinder base packing ring defective, radial
system
shaft packings defective. cylinder or piston rings defective
Outside
Spark plug does not seal.
Mechanical
Starter does not engage Spring in starter broken, broken parts
malfunction
inside the engine.
‘
I Warm start difficulties
Carburetor
Fuel tank is filled Ignition spark
Wrong carburetor adjustment.
Engine starts,but dies immediately
Fuel supply
Fuel tank is filled
Wrong idling adjustment, suction head or cahuretor dirty. Tank venting
defective. fuel line intermpted. cable defective. STOP switch d e f h e .
Starting vaive dirty (DCS 431).
Several systems may be involved simultaneously
Engine is idling
Air filter or prefilterdirty, wrong carburetor adjust ment. muffler clogged,
exhaust channel in cylinder clogged, spark arrester screen clogged.
No chain lubrication 30
Oil tanWpump
No oil on the chain
Oil tank empty. Oil guide groove dirty.
Oilpump adjusting screw incorrectly adjusted.
zzyyxxwwvvuu zyxwvutsrqponm
5 ilSt
DCS 430,431
7 repairs and r MAKITA service center.
zyxwvut DCS 520,52Oi, 540,5200i
pw. MAKITA-NO. aty. D”inrtlon
1
Spnxket m e bar
(see ‘approved bar and c h n
2 3
952100633 952100643 952100653
zyxwv Comb~aliens’.page 17)
Sawchun
(see ‘approved bar and cham Combmetions’. page 17)
1 ChampmtectkJn.325’for15′,18′ 1 hpmtecborI3/8’for15′,18′ 1
charnprotectkn3WfOc21′
4 On213650 1 Sprodtetguard,cp(.
5 923208004 2 HexagonalnuIM8
6 941719131 1 unrUeMIwrenchSWlY19
7 010114010 1 SucWnhead
8 965643021 1 Spahplug
9 0201733W 1 krfiner(mbbkoi!ak)
10 965451 901 1 FuelWcap.cp1.
11 12 13 14
963232045 010114031 963100050 944340 001
1 1
1 1
zyxwvu 0-Rurg31x4.5
Oiltankcap,cpl. Gasket Carburetorscrewdriver (only In
delivery for mode( OCS 52001)
15 940827000 1 Offsetscrewdnver
9 “l9
16 108164020 1 Sl;utercable 17 020163031 1 Relumspnngwthhcustng
16 02017’3011 1 Prefilter
19 965404230 1 Aug
20 915042130 1 Suaw
21 020 174 121 1 Deflectorplate
22 020174110 1 Spahanesterscreen
23 908205625 2 Fi!Merheadscrew
24 928405000 2 Spnngwasher
22 21 20
15
6
29 –
– 32
Accessories (not delivered with the chain Saw)
25 953 100071 1 Chaingauge
26 953004010 1 File handle
27 953 003 090 1 Round file. dia. 4.0 mm
953 003 100 1 Round file. dia. 4.5 mm
953 003 070 1 Round file. dia. 4,8 mm
33
28 953 003 060 1 Flat file
29 953030010 1 File holder
30 950233210 1 Tachometer
32 020173061 1 Snowfilter
-33 946 101 010 1 Circlip pliers 949000031 1 Combinedcan
(for 51 fuel. 2.51 chain oil)
zyxzywzxzywyv.y_x ATTENTION!
Une utilisationnegligenteou incorrecte de ce produit peut entrainer des
blessures graves ou mortellesl Avant d’utilserune tronpmeuse ou d’autres
prcduitsMAKITA, ilest importantque vous aye2luet entieremant mmprk et que
voussuiviezavecsoinles instructionsfournies par le presentmoded’emploi.
Leretourde chaine
peut entrainer des blessures graves ou mortelles et constitue I’un des
nombreux dangers potentiels lies a rutilisatiind’une tronpnneuse. Ce mode
d’emploi d k r i t de fa$ on d6tailUe le retour de chaine et les autres
mesures de s&uritb. D’autres exemplairesde ce moded’emploipeuvent Btre
command& auprbs de MAKITA U.S.A.. INC., 149304NorthamStreet,La Mirada. CA
90638-5753, USA, Telephone: (714) 522 80 88 et de MAKITA CANADA INC., 1950
Forbes Street, Whitby. Ontario, Canada, L1N 787, tblbphone (905) 571 22 00.
Ce produit est en conformite avec: la norme de secufite pour trongonneuses 8
175.1-1991 de I’American
National Standard Institute,
la norme de securite pour tronponneuses 262.1-95 de la Canadian
Standards Association,
la norme relative au choc de recut pour tronponneuses 262.3-96.
SocibtB du genie automobile
SAEJ 335-Juin 95 .Petit systbme d’echappement portable ne produisant aucune
Btincelle”
Cette trongonneuse est un produi’ illemand de qualite. Ce mode d’emploi
contient des i?strud!: .; importantes pour son montage et son utilisati: .
Pour votre securite. lisez tres soigneusement les ins:ructions de prevention
des accidents avant de mettreen servicevotre tronponneuse car une
utilisationincorrecte peut, malgrbtoutes les precautionsprises, entrainerdes
accidents. Avec unpeudesoin et d’attention. ceprcduitdetoute premierequalite
vous rendra d’excellents services et vous donnera entiere satisfaction pendant
tres longtemps. Dans I’appareil ont
et4 observes les droits de protection suivants: US 4465440, US 5411382, EP
0236858, EP 0560201, GEM 8710075, GBM 8809928, GBM 9203378- , GEM 29616652.
Sommaire
MAKITA DCS 430,431,520,520i, 540,52001
page
Sommaire
Emballage
– 33
Symboles
33
Mesures de securite
34-45
DBsignation des composants
46
Caracteristiques techniques
47
Combinaisonsautoriseesde guides et de chaines 47
Montagedu guide et de la chaine de sciage 48-49
Frein de chaine de securite Carburanthavitaillement
49 50-51
Reglage du graissage de la chaine
51
Demarrer le moteur
52
Arreter le moteur
52
Verifier le frein de chaine de securite
53
Verifier le graissage de la chaine
53
RBglage du carburateur
53
Marche hivernale
54
AffOtage de la chalne de sciage
54-55
Nettoyer le guide de la chaine
55
Nettoyer I’interieur de la bande de frein de chaine
et de la roue a chaine
56
Nouvelle chaine de sciage
56
Replacement de la crepine d’aspiration
56
zyxw ChangementI nettoyagedu pare-8tincelles
56
Nettoyage du filtre d’air
57
Replacement de bougie
57
z Remplacement du cordon de lancement
5e
Remplacement du resort de rappel
5E
Montage du carter du ventilateur
5t
zy Instruction d’entretien quotidien et periodique 5:
Servicedatelier, pikes de rechangeet garantie 59-6
Recherche de pannes
E
Extrait de la liste des piices de rechange
‘E
Liste d’adresses
f
Les tronGonneuses MAKITA DCS 430/431/520/52Oi/540/5200isont livrees dans un
carton,qui les protege~c dommages dus au transport. Le carton est une matiere
premiere de base qui peut Btre reutilisee ou recyc (recyclage des vieux
papiers).
Adressenliste
Address list
Liste d’adresses
Lista de direcciones
zyxwv$”u A
zyxw-vutsrqpI AUS
MAKITA WERlQEUGGES. M.E.H. KolpingstraOe 13 A-1232Wien
..
MAKITA (AUSTRALIA) PTY. LTD. 92 Wetherill Street Silverwater. NSW 2128
P 1-61627 30-0
P 2-97483944 .
E
S.A. MAKITA N.V.
Mechelsesteenweg 323 1800 Vilvoorde
P 2-2571840
ER MAKITA DO ERASIL
Rua Makita Brasil. No200 * S.B. Campo-Sao Paulo CEP 09852-070 P 1 1-439224 1 1
CDN MAKITA CANADA INC.
1950 Forbes Street Whitby Ontario. L1N 787
CH HEBOR SA
2.1. en Carouge Route de Denges 6 * CH-1027Lonay / Morges
– CY A&P ANDREOU EROS. LTD.
zyxw- vutsrqp cz MAKITAS.R.O.
Larnaka IndustrialArea * P.O. Box 451 6304 Larnaka Prazakova 51 61900 Brno
D
MAKITA WERKZEUG GMEH KeniastraRe 20 * 47269 Duisburg
zyxzwyvuxtwsrvqup DK M W AELVAERKTOJDANMARKSandovej11 * 8700Horsens
P 905-57122 00
P 21-8030751
,
P 4-811000
0 5-43216944
,
P 0203-9757-0
P 76254400
E
MAKlTA S.A.
C I Juan de la Ciewa, 7-11 Coslada 28820Madrid
p 91-6711262
F
MAKITA FRANCE SA
– – GE MAKITA (U.K.) LTD.
zyxwv- utsrqpon H
MAKITA ELEKTROMOS
I
MAKITA S.P.A.
IL ARGENTOOLS LTD.
zyxwvuts J
MAKITA CORPORATION
2,Allde des Performances B.P. 119 93162 Noisy le Grand Michigan Drive Tongwell
Milton Keynes Bucks. MK15 8JD Seregelyesi ut. 96 8000 Szdkesfehewdr Via
Sempione. 269/A * 20028 San Vinore Olona (Milano) 21 Gershon St. * Tel-Aviv
67017 Anjo Plant 3-11-8.Sumiyoshi-cho Anjo. Aichi 446
P 1-49326200
* 1908-211678
_ – _ _ 22-348092
P 331-5_2411 1
0 3-5620738 P 566-9817 1 1
MEX MAKITA MEXICO SA. DE CV. NL MAKITA BENELUX E.V.
Av. lede Maya # 231 Cd.San Andreas AI& Ekkersrijt 4086 5692 DA Son
N a L d p E&. de MexicoC.P. 53500 0 5-57678 79
(- P 499-484848
NZ MAKITA (N.2.) LTD.
7,Atlas Place Mairangi Bay Auckland
P 9-479.4250
P
FIXANCO LDA.
PL MAKITA SP 2.0.0.
– Rua Vale Formoso. 94-2 Esq 1900 Lisboa
UI. Slrazacka 81 43300 Bielsko-Biala
u 1-8681005
* 33-8184051 .
RA MAKITA DE ARGENTINA S.A. Av. Eva Per6n 4148 Euenos Aires 1407
~11-46744040
RCH MAKITA CHILE LTDA.
RI P.T. MAKINDO ClPTA KARYA
zyxwv- utsrqp ROK MAKITAKOREACO.LTD.
– S
ESSVE PRODUKTER AB
San lgnacio 500 Modulo NO.8 * Ouilicura Santiago JL. P. Jayakarta 141 BlOk
C-11 ‘ Jakarta #707Seocho Plaza 1573-1Seocho-Dong Seocho-Ku * Seoul
Sidensvansvilgen 10 Box 770 19127 Sollentuna
P 2-73351 1 1 P 6295650 P 2-3471 31 1 1 u 8-6236100
SGP MAKlTA SINGAPORE PTE. LTD. 7 Changi South Street 3 Singapore 486348
P 5468700
Taiwan MAKITA (TAIWAN) LTD.
ZF.No 4.Lane 83 Kuang-Fu Road, Sec. 1 * San-Chung. Taipei Hsien P 2-2999 06 00
TR
– RElS MAKINA TICARETVE SANAYI A.S. Tersane cad Billur sok no 8 80000 Karakoy
Istanbul
212-25224 45
UAE MAKITA GULF FZE USA MAKITA U.S.A.. INC.
Jebel Ah Free Zone P 0 Box 17133 Dubat
– 14930 Norlham Street La Mirada. CA 90638-5753
P 4-8361 18 714-52280 88
Makita Werlueug GmbH
Postfach 7C 04 20 D-22004Hamburg
Germany
Form 995711 156(300)–
#### References
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