SEARS 536.885471 Dual Stage Free Wheeling Track Snow Thrower Owner’s Manual

SEARS 536.885471 Dual Stage Free Wheeling Track Snow Thrower

Product Information

Specifications

• Power: 5 Horsepower
• Stage: Dual Stage
• Start: Electric Start (120V)

FAQ

• Q: Can children operate the snow thrower?
  • A: No, children should never operate the snow thrower. It is important to keep them away while it is operating.
• Q: Can I make adjustments to the snow thrower while the engine is running?
  • A: No, except when specifically recommended by the manufacturer, adjustments should not be made while the engine is running.

Product Usage Instructions

Safety Rules

Before operating the snow thrower, it is important to read and follow all safety rules and instructions provided in the manual. Failure to do so may result in accidents or injuries. Always disconnect the spark plug wire and place it where it cannot contact the spark plug to prevent accidental starting.

Training

1. Read the operator’s manual carefully and be thoroughly familiar with the controls and proper use of the snow thrower. Know how to stop the snow thrower and disengage the controls quickly.
2. Never allow children to operate the snow thrower and keep them away while it is operating. Adults should not operate the snow thrower without proper instruction. Do not carry passengers.
3. Keep the area of operation clear of all persons, particularly small children and pets.
4. Exercise caution to avoid slipping or falling, especially when operating in reverse.

Preparation

1. Thoroughly inspect the area where the snow thrower is to be used and remove all doormats, sleds, boards, wires, and other foreign objects.
2. Disengage all clutches and shift into neutral before starting the engine.
3. Always wear adequate winter outer garments and footwear that improves footing on slippery surfaces.
4. Handle fuel with care as it is highly flammable.
   • Use an approved fuel container.
   • Never remove fuel tank cap or add fuel to a running engine or hot engine.
   • Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors.
   • Replace fuel tank cap securely and wipe up spilled fuel.
   • Never store fuel or snow thrower with fuel in the tank inside of a building where fumes may reach an open flame or spark.
   • Check fuel supply before each use, allowing space for expansion as the heat of the engine and/or sun can cause fuel to expand.
5. Use extension cords and receptacles specified by the manufacturer for all snow throwers with electric drive motors or electric starting motors.
6. Adjust the snow thrower height to clear gravel or crushed rock surfaces.
7. Never attempt to make any adjustments while the engine is running unless specifically recommended by the manufacturer.
8. Let the engine and snow thrower adjust to outdoor temperatures before starting to clear snow.
9. Always wear safety glasses or eye shields during operation or  while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the snow thrower.

Operation

1. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
2. Exercise extreme caution when operating on or crossing gravel  drives, walks, or roads. Stay alert for hidden hazards or traffic.

Caution: Read and Follow All Safety Rules and instructions. Before Operating This Equipment.

SAFETY RULES

CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND A  PLACE WIRE WHERE IT CANNOT CONTACT SPARK PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING, ADJUSTING OR MAKING REPAIRS

IMPORTANT

SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE RISK OF INJURY. YOUR SNOW THROWER IS EQUIPPED WITH SUCH CONTROLS. DO NOT  ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROL UNDER ANY CIRCUMSTANCES.

TRAINING

1. Read the operator’s manual carefully Be  thoroughly familiar with the controls and the proper use of the snow thrower. Know how to stop the snow thrower and disengage the controls quickly.
2. Never allow children to operate the snow thrower’  and keep them away while it is operating. Never allow adults to operate the snow thrower without proper instruction. Do not carry passengers.
3. Keep the area of operation clear of all persons, particularly small children, and pet.
4. Exercise caution to avoid slipping or falling, especially when operating in reverse.

PREPARATION

1. Thoroughly inspect the area where the snow  thrower Is to be used and remove all doormats,  sleds, boards, wires, and other foreign objects+
2. Disengage all clutches and shift into neutral before starting the engine (motor)
3. Do not operate the snowthrower without wearing  adequate winter outer garments+ Wear footwear  that will improve footing on slippery surfaces+
4. Handle fuel with care; it is highly flammable.
   • Use an approved fuel container.
   • Never remove fuel tank cap or add fuel to a  running engine or hot engine.
   • Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors.
   • Replace fuel tank cap securely and wipe up  spilled fuel.
   • Never store fuel or snow thrower with fuel in the tank inside of a building where fumes may reach an open flame or spark
   • Check fuel supply before each use, allowing space for expansion as the heat of the engine  (motor) and/or sun can cause fuel to expand.
5. Use extension cords and receptacles as specified by the manufacturer for all snow throwers with electric drive motors or electric starting motor.
6. Adjust the snow thrower height to clear gravel or crushed rock surfaces
7. Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by the manufacturer).
8. Let engine (motor) and snow thrower adjust to outdoor temperatures before starting to clear snow.
9. Always wear safety glasses or eye shields during operation or while performing an adjustment or  repair to protect eyes from foreign objects that may be thrown from the snow thrower.

OPERATION

1. Do not put hands or feet near or under rotating  parts. Keep clear of the discharge opening at all  times,
2. Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.
3. After striking a foreign object, stop the engine  (motor), remove the wire from the spark plug,  disconnect the cord on the electric motors,  thoroughly inspect the snow thrower for any  damage, and repair the damage before restarting and operating the snow thrower.
4. If the snow thrower should start to vibrate abnormally, stop the (motor) and check  Immediately for the cause_ Vibration is generally a warning of trouble.
5. Stop the engine (motor) whenever you leave the  operating position, before unclogging the auger/ impeller housing or discharge guide, and when  making any repairs, adjustments, or inspection.
6. When cleaning, repairing, or inspecting, make certain the auger/impeller and all moving parts have stopped. Disconnect the spark plug wire  and keep the wire away from the plug to prevent accidental starting.
7. Take all possible precautions when leaving the snow thrower unattended Disengage the auger/  impeller, shift to neutral, stop engine, and remove key.
8. Do not run the engine indoors, except when starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors;  exhaust fumes are dangerous (containing CARBON MONOXIDE, an ODORLESS and DEADLY GAS).
9. Do not clear snow across the face of slopes.  Exercise caution  when changing direction on slopes. Do not attempt to clear steep slopes.
10. Never operate the snow thrower without proper  guards, plates or other safety protective devices  in place.
11. Never operate the snow thrower near glass enclosures, automobiles, window wells,  drop-offs, and the like without proper adjustment of the snow discharge angle. Keep children and pets away.
12. Do not overload the machine capacity by attempting to clear snow at too fast a rate.
13. Never operate the snow thrower at high transport  speeds on slippery surfaces. Look behind and  use care when backing.
14. Never direct discharge at bystanders or allow  anyone in front of the snow thrower.
15. Disengage power to the auger/impeller when snow thrower Is transported or not in use.
16. Use only attachments and accessories approved  by the manufacturer of the snow thrower (such  as tire chains, electric start kits, etc.).
17. Never operate the snow thrower without good  visibility or light. Always be sure of your footing,  and keep a firm hold on the handles. Walk; never run.

Danger

MAINTENANCE AND STORAGE

1. Check shear bolts and other bolts at frequent improper tightness to be sure the snow thrower is in safe working condition_
2. Never store the snow thrower with fuel in the fuel  tank inside a building where ignition sources are present such as hot water and space heaters,  clothes dryers, and the like. Allow the engine to cool before storing in any enclosure
3. Always refer to operator’s manual instructions  for important details If the snow thrower is to be  stored for an extended period°
4. Maintain or replace safety and instruction labels,  as necessary,
5. Run the snow thrower a few minutes after throwing snow to prevent freeze-up of the auger/  impeller.

WARNING

This snow thrower is for use on sidewalks, driveways, and other ground level surfaces. CAUTION should be exercised while using on steep sloping surfaces. DO NOT USE SNOW  THROWER ON SURFACES ABOVE GROUND LEVEL such as roots of residences, garages,  porches or other such structures or buildings.

Danger: LOOK FOR THIS SYMBOL TO POINT OUT  IMPORTANT SAFETY PRECAUTIONS. IT  MEANS–ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

CONGRATULATIONS on your purchase of a Sears Craftsman Snow Thrower. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service Center/Department. We have competent, well-trained technicians and the proper tools to service or repair this  unit.  Please read and retain this manual. The instructions will  enable you to assemble and maintain your snow thrower  properly. Always observe the “SAFETY RULES.”

MODEL NUMBER: 536 885471

• SERIAL  NUMBER …………………………..
• DATE OF PURCHASE …………………………..

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE REAR OF THE SNOW THROWER HOUSING.
YOU SHOULD RECORD BOTH SERIAL NUMBER  AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this product Contact your nearest Sears Store for details.

PRODUCT SPECIFICATIONS

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules
• Follow a regular schedule in maintaining, caring for and using your snow thrower
• Follow the instructions under “Customer Responsibilities” and “Storage” sections of this owner’s manual

LIMITED WARRANTY

TWO-YEAR LIMITED WARRANTY ON CRAFTSMAN SNOW THROWER

For two years from the date of purchase, when this Craftsman Snow Thrower is maintained, lubricated  and tuned up according to the instructions in the owner’s manual, Sears will repair, free of charge, any  defect in material and workmanship
If this Craftsman Snow Thrower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase

This warranty does not cover the following:

• Expendable items which become worn during normal use, such as spark plugs, drive belts and shear pins
• Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure  to maintain the equipment according to the instructions in the owner’s manual

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWER TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES  This warranty gives you specific legal rights, and you may also have other rights which may vary from  state to state

SEARS, ROEBUCK AND CO Department D/817WA, Hoffman Estates, IL 60179.

CONTENTS OF HARDWARE PACK

CONTENTS OF PARTS BAG

Parts packed separately in carton (not shown full size)

THiS SNOW THROWER HAS A TRACK DRIVE SYSTEM EQUIPPED TO GIVE YOU FREE- WHEELING CAPABILITY

If your snow thrower must be moved without the aid of the engine, it will be easier to pull the snow thrower backward by the handles, rather than pushing For details on how to use the free-wheeling capability, see the Track Drive /Free-Wheel Feature paragraph in the Operation section of this manual  On start up, the track drive system may be tight but will loosen up as the snow thrower is used After first use, check the  track for tension and adjust if necessary See the Track Adjustment paragraph in the Service and  Adjustments section of this manual Check track adjustment and fasteners regularly.

ASSEMBLY

TOOLS REQUIRED FOR ASSEMBLY

• 1 – Knife (to cut carton and plastic ties)
• 2 – 1/2 inch wrenches (or adjustable wrenches)
• 2 – 9/16 inch wrenches (or adjustable wrenches)
• 2 – 3/4 inch wrenches (or adjustable wrenches)
• 1 – Pliers (to spread cotter pin)
• 1- Screwdriver
• 1 – Measuring tape or ruler

Figure I shows the snow thrower in the shipping position
Figure 2 shows the snowthrower completely assembled

Reference to the right and left hand side of the snow thrower is from the operator’s position at the handle.

TO REMOVE SNOW THROWER FROM CARTON (See Fig. 1)

• Locate and remove container of 5W30 oil
• Locate the crank assembly and place the assembly aside
• Remove and discard the packing material lrom  around the snow thrower
• Cut all four corners of the carton from top to bottom and lay the panels flat
• Roll the snowthrower off the carton by pulling on the  lower handle CAtJTION: DO NOT back over cables
• Remove the packing material from the upper and  lower handle assembly
• Cut ties securing the clutch control cables to the lower  handle and lay cables back away Irom the motor  frame

NOTE: The drive system may be tight when you first use your snow thrower, It loosens up as you use it

• To complete upper handle installation and install  chute crank assembly, see To Install The Upper  Handle and Crank Assembly paragraph.

NOTE

• If the cables have become disconnected from the clutch levers, reinstall the cables as shown in Fig 3 and 3A.

CAUTION: IF YOU ARE REMOVING SNOW FROM ANY ROCKY OR UNEVEN  SURFACE, RAISE THE FRONT OF THE  SNOW THROWER BY MOVING THE  SKIDS DOWN. THIS WILL HELP TO PREVENT  ROCKS AND OTHER DEBRIS FROM BEING  PICKED UP AND THROWN BY THE AUGER.

HOW TO SET UP YOUR SNOW THROWER

• Your snow thrower is equipped with height adjust skids (See Fig 2) on the outside of the auger housing To adjust the skid height for different conditions, see To Adjust Skid Height paragraph.

TO INSTALL THE UPPER HANDLE  AND CRANK ASSEMBLY

• Remove the screws, fiatwashers, Iockwashers, and  hex nuts securing the shifter plate in the lower holes  of the lower handle and move shift lever to 3rd gear (See Fig 4A)
• Loosen, but do not remove, the screws, flatwashers, Iockwashers, and hex nuts in the upper holes of the lower handle
• Raise upper handle into operating position Upper handle should be to the outside of the lower handle  are shitter plate to the inside
• Replace the right hand screw, flat washer, Iockwasher,  and hex nut through the handle and shifter plate Do  not tighten until all bolts are in place

NOTE: Unless you have the assistance of another person,  it may be easier to install one side of the handle at a time

• Remove the 3/8″ nylon Iocknut and flatwasher from  the eye bolt assembly (on the chute crank assembly  removed earlier) Check to make sure the two 3/8″ jam nuts are tight The jam nuts should be 2 75 inches  from the end of the eye bolt (See Fig 4B)
• Install eye bolt through lower hole in the left hand side of the handle and shifter plate (See Fig 4B)
• install the 3/8″ fiatwasher and the 3/8″ nylon Iocknut  loosely on the eye bolt as shown in FIG 4B
• Tighten nut on eye bolt installed earlier, keeping eye in line with the rod while tightening the inside securely
• Carefully remove cotter pin, clevis pin and drilled pin from yoke end of crank rod assembly
• Place universal joint into end of worm gear lining up  large holes Insert drilled pin (ensure opening in pin  is in line with small openings in universal joint)
• Place yoke end of crank rod around universal joint, lining up openings, Insert clevis pin through assembly and secure with cotter pin Spread ends of cotter  pin to lock in place
• Tighten the screw, flatwasher, Iockwasher arrd hex nut at the lower right hand hole (See Fig 4A)

NOTE: Make sure the cables are not caught between the upper and lower handle

• Tighten two upper handle bolts
• Check chute crank rod assembly for proper operation Rotate the chute crank fully clockwise and fully  counter-clockwise Discharge chute should rotate fully to the left and fully to the right without tile chute crank binding

NOTE

• Be sure the crank does not touch the side of the engine or the cover will be scratched.

TO INSTALL SHIFTER LEVER KNOB

• Thread the shifter lever knob onto the threaded end of the shifter lever until it is snug against the hex nut  and the lip is pointed toward the engine Tighten the  hex nut against the bottom of the shift lever knob (See Fig 6 )

TO CHECK/ADJUST CLUTCH CONTROL CABLES

• The control cables, Fig 7, attached to the auger clutch  lever and traction clutch lever may need to be adjusted before you use your snow thrower
• For instructions on checking or adjusting the control  cables, see To Adjust Clutch Conlrol Cables paragraph

CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW  SNOW THROWER, WE WISH TO ASSURE THAT YOU  RECEIVE THE  BEST PERFORMANCE  AND  SATISFACTION FROM THIS QUALITY PRODUCT  PLEASE REVIEW THE FOLLOWING CHECKLIST

• All assembly instructions have been completed
• The discharge chute rotates freely
• No remaining loose parts in carton

WHILE LEARNING HOW TO USE YOUR SNOW THROWER, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS

• Engine oil is at proper level
• Make sure gas tank is filled properly with clean. fresh.  unleaded gasoline
• Become familiar with all controls-their location and function. Operate controls before starting engine

OPERATION

KNOW YOUR SNOW THROWER

READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER,. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments Save this manual for future reference.

SEARS FREE-WHEELING SNOW THROWERS conform to the safety standards of the American National Standards Institute B71 3-1984.

• AUGER DRIVE LEVER – Starts and stops the auger and impeller (snow gathering and throwing)
• TRACTION DRIVE LEVER – Propels the snow thrower forward and in reverse
• SPEED SHIFTER LEVER- Selects the speed of the snow thrower (6 speeds forward and 2 speeds reverse)
• CRANK ASSEMBLY – Changes the direction of snow throwing through the discharge chute
• CHUTE DEFLECTOR – Changes the distance the snow is thrown
• DISCHARGE CHUTE – Changes the height arrd direction the snow is thrown,
• KLICK PIN – Changes the track drive from normal to freewheel drive, which allows the unit to be transported easily without the engine being started
• WEIGHT TRANSFER PEDAL – When engaged (by lifting  up on the upper handle) it helps keep the snow thrower in contact with the ground, and reduces ride up on ice and  hard-packed snow When released (by pushing down on weight transfer pedal with the ball of your foot), it eases steering of the snow thrower
• HEIGHT ADJUST SKIDS – Adjusts the ground cIearance of the auger housing
• IGNITION KEY – Must be inserted to start the engine
• RECOIL STARTER HANDLE – Starts the engine manually
• CHOKE CONTROL – Used to start a cold engine
• PRIM ER BUTTON – Injects fuel directly into the carburettor manifold for fast starts in cold weather
• THROTTLE CONTROL – Controls the engine speed
• ELECTRIC STARTER BUTTON- Used to start the tile engine using the 120 V electric starter

The operation of any snow thrower can result in foreign objects being thrown into the eyes, which can result in severe eye damage Always wear safety glasses or eye shields while operating the snow thrower
We recommend standard safety glasses available at SEARS Retail Store or Service Center.

HOW TO USE YOUR SNOW THROWER

TO STOP YOUR SNOW THROWER

• To stop throwing snow, release the auger drive lever (See Fig 11)
• To stopthe track, release the traction drive lever (See Fig 11)
• To stop the engine, push the throttle control lever to off and pull out the ignition key (See Fig 10)

NOTE: DO NOT turn key.

TO CONTROL SNOW DISCHARGE

• Turn the crank assembly to set the direction of the snow-throwing
• Loosen the wing knob on the chute deflector and move the deflector to set the distance Move the deflector UP for more distance, DOWN for less distance Then tighten the wing knob (Fig 9)

TO MOVE FORWARD AND BACKWARD

• To shift, release the traction drive lever and move the speed shifter lever to the speed you desire Ground speed is determined by snow conditions
• Select the speed you desire by moving the speed shifter lever into the appropriate area on the control panel
  • Speeds 1,2 – Wet, Heavy, Extra Deep
  • Speed 3 – Moderate
  • Speed 4, 5 – Very Light
  • Speed 6 – Transport only
• Engage the traction drive lever (See Fig 11, left hand) As the snow thrower starts to move, maintain a firm hold on the handles, and guide the snow thrower along the clearing path Do not attempt to push the snow thrower
• To move the snow thrower backward, move the speed shifter lever into first or second reverse and engage the traction drive lever (left hand)

IMPORTANT: NEVER MOVE THE SPEED SHIFTER LEVER WHILE THE TRACTION LEVER IS DOWN.

TO THROW SNOW

• Push down the auger drive lever (See Fig 11, right hand)
• Release to stop throwing snow.

CAUTION: READ OWNER’S MANUAL BEFORE OPERATING MACHINE, NEVER DIRECT DISCHARGE TOWARD BYSTANDERS. STOP THE ENGINE BEFORE UNCLOGGING DISCHARGE CHUTE OR AUGER HOUSING AND BEFORE LEAVING THE MACHINE.

TO USE WEIGHT TRANSFER SYSTEM

In hard packed or heavy snow conditions, conventional snow throwers tend to ride up and leave uneven mounds of snow behind For these conditions, your new tracked snow thrower has a unique weight transfer system (See Fig 12) designed to minimize ride-up

The weight transfer system engaged shifts more weight to the auger housing This weight transfer keeps the  snow thrower in contact with the ground and reduces ride-up on ice and snow In lighter snow conditions or when transporting, you should release the weight transfer system for easier steering.

• To use the weight transfer system, lift up on upper handle until bracket bolts snap into place in upper slots of weight transfer pedal
• To release, hold upper handle firmly and push down on the weight transfer pedal with the ball of your foot

NOTE: The weight transfer system will not work if the auger housing height adjust skids are adjusted to the highest position.

TRACK DRIVE/FREE-WHEEL FEATURE

The track system on your snow thrower has a drive/free wheel feature (See Fig 12A) which allows the unit to be transpoded easily without the engine being started

• To use free-wheeling, lift up the loop of the klick pin in the front track wheel and pull the pin out Install the pin through the hole in the shaft outside of the track wheel Repeat on the opposite side of the unit
• To use normal drive, lift the loop of the klick pin from the outside hole in the shaft Rotate the front track wheel until the hole in the track wheel hub and the outside hole in the shaft are in-line Place pin through the hole in the rack hub Repeat on the opposite side of the unit

NOTE

• If unit does not move when engine is started, check the pin locations Pins on both sides of unit should be in the normal drive position for unit to move.

BEFORE STARTING THE ENGINE FILL OIL

• This snow thrower was shipped with a container of 5W30  motor oil.
• This oil must be added to the engine before operating Remove the oil till cap/dipstick and fill the crank case to FULL line on the dipstick (21 ounces) (See Fig 13)

NOTE: Engine may already contain some residual oil Check frequently when filling the crankcase. Do not over-fill. Tighten the fill cap/dipstick securely each time you check the oil level.

NOTE

• Oil must be changed after the first 2 hours of operation to extend engine life
• For extreme cold operating conditions of O°F and below. use a partial synthetic OW30 motor oil for easier starting.

FILL GAS

• Fill the fuel tank with clean, fresh, unleaded grade automotive gasoline.
• Be sure that the container you pour the gasoline from is clean and free from rust or other foreign particles.
• Never use gasoline that may be stale from long periods of storage in the container

NOTE: S.A.E. 5W-30 motor oil may be used to make starting easier in areas where the temperature is 20° F or lower.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or those using ethanol or methanol)  can attract moisture which leads to the separation and formation  of acids during storage Acidic gas can damage the fuel system of an engine while in storage

To avoid engine problems, the fuel system should be emptied before storage for 30 days or longer Start the engine and let it run until the fuel lines and carburetor are  empty Use the carburetor bowl drain to empty residual gasoline from the float chamber (Fig 39) Use fresh fuel  next season (See Storage instructions for  additional information )  Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

CAUTION: GASOLINE IS FLAMMABLE  AND CAUTION MUST BE USED WHEN  HANDLING OR STORING IT.

DO NOT FILL FUEL TANK WHILE SNOW  THROWER IS RUNNING, WHEN IT IS HOT, OR  WHEN SNOW THROWER IS IN AN ENCLOSED  AREA. KEEP AWAY FROM OPEN FLAME OR AN ELECTRICAL SPARK AND DO NOT SMOKE WHILE  FILLING THE FUEL TANK.

NEVER FILL THE TANK COMPLETELY. FILL THE TANK TO WITHIN 1/4″ – 1/2″ FROM THE TOP  TO PROVIDE SPACE FOR EXPANSION OF FUEL  ALWAYS FILL FUEL TANK OUTDOORS AND  USE A FUNNEL OR SPOUT TO PREVENT SPILLING. MAKE SURE TO WIPE UP ANY SPILLED FUEL  BEFORE STARTING THE ENGINE.  STORE GASOLINE IN A CLEAN, APPROVED CONTAINER AND KEEP THE CAP IN PLACE O THE CONTAINER.

TO STOP ENGINE

• To stop engine, move the throttle control lever to STOP position and remove key. Keep the key in a safe place. The engine will not start without the key

TO START ENGINE (Electric Starter)

Be sure that the engine has sufficient oil. The snow thrower engine is equipped with a 120 volt A C. electric  starter and recoil starter.
Before starting the engine, be  certain that you have read the following information:

COLD START (Electric start) (See Fig. 14)

• Be sure the auger drive and traction drive levers are in the disengaged RELEASED position
• Move the throttle control to RUN position
• Remove the keys from the plastic bag. Insert one  key into the ignition siot Be sure it snaps into place
• DO NOT TURN KEY Keep the second key in a safe  place
• Rotate the choke knob to FULL choke position
• Connect the power cord to the switch box on the  engine
• Plug the other end of the power cord into a three-  hole, grounded 120 volt A.C. receptacle
• Push the primer button while covering the vent hole  as follows: (Remove finger from primer button between primes)
  • Do not prime it temperature is above 50°F
  • Two times if temperature is 50°F to 15°F
  • Four times if temperature is below 15°F
• Push down on the starter button until the engine starts. Do not crank for more than 10 seconds at a  time. This electric starter is thermally protected. If overheated it will stop automatically and can be restarted only when it has cooled to a safe tempera-  true  (a wait of about 5 to 10 minutes is required)
• When the engine starts, release the starter button  and slowly rotate the choke to OFF position If the  engine falters, rotate the choke to FULL and then  gradually to OFF
• Disconnect the power cord from the receptacle first and then from the switch box on engine.

NOTE: Allow the engine to warm up for a few minutes because the engine will not develop full power until it reaches operating temperature.

• Run the engine at full throttle RUN when throwing snow.

CAUTION: THIS STARTER IS  EQUIPPED WITH A THREE-WIRE  POWER CORD AND PLUG AND IS  DESIGNED TO OPERATE ON 120 VOLT AC HOUSEHOLD CURRENT. IT MUST  BE PROPERLY GROUNDED AT ALL TIMES TO  AVOID THE POSSIBILITY OF ELECTRICAL SHOCK, WHICH MAY BE INJURIOUS TO OPERATOR. FOLLOW ALL INSTRUCTIONS  CAREFULLY AS OUTLINED IN THE “TO START  ENGINE” SECTION. DETERMINE THAT YOUR  HOUSE WIRING IS A THREE-WIRE GROUNDED SYSTEM. ASK A LICENSED ELECTRICIAN IF YOU ARE NOT SURE. IF YOUR HOUSE WIRE SYSTEM IS NOT A THREE-WIRE SYSTEM, DO NOT USE THIS ELECTRIC STARTER UNDER ANY CONDITIONS. IF YOUR SYSTEM IS  GROUNDED AND A THREE-HOLE RECEPTACLE IS NOT AVAILABLE AT THE POINT  YOUR STARTER WILL NORMALLY BE USED,  ONE SHOULD BE INSTALLED BY A LICENSED  ELECTRICIAN.

WHEN CONNECTING 120 VOLT AC POWER  CORD, ALWAYS CONNECT THE CORD TO THE SWITCH BOX ON THE ENGINE FIRST,  THEN PLUG THE OTHER END INTO THE  THREE-HOLE GROUNDED RECEPTACLE. WHEN DISCONNECTING POWER CORD, ALWAYS UNPLUG THE END IN THE THREE-HOLE GROUNDED RECEPTACLE FIRST.

CAUTION: NEVER RUN ENGINE INDOORS OR IN ENCLOSED, POORLY VENTILATED AREAS. ENGINE EXHAUST CONTAINS CARBON MONOXIDE, AN ODORLESS AND DEADLY GAS. CLOPING AWAY FROM ANY MONING PARTS ON ENGINE AND SNOW THROWER.

WARNING: TEMPERATURE OF THE MUFFLER AND  NEARBY AREAS MAY EXCEED 150* F. AVOID  THESE AREAS.  DO NOT ALLOW CHILDREN OR YOUNG TEENAGERS TO OPERATE OR BE NEAR SNOW  THROWER WHILE IT IS OPERATING.

TO STOP ENGINE

• To stop engine, move the throttle control lever to  STOP position and remove key Keep tile key in a safe place The engine will not start without the key.

TO START ENGINE

Be sure that the engine has sufficient oil Before starting  the engine, be certain that you have read the following  information:

COLD START (Recoil Start) (See Fig. 14A)

• Be surethe augerdrive and the traction drive levers  are in the disengaged RELEASED position
• Move the throttle control to RUN position
• Push the key into the ignition slot found in parts page Be sure it snaps into place DO NOT TURN KEY Place extra key in a safe place
• Rotate choke control to FULL choke position
• Press the primer button in cold weather Press  two or three times, while keeping your finger over  the vent hole on the primer button Release finger  between primes Additional priming may be neces  sary for the first start if the temperature is below 15′:’
• Do not prime if tem-perature is above 50 ° F  Pull the starter handle rapidly Do not allow the  handle to snap back, but allow it to rewind slowly while keeping a firm hold on the starter handle
• As the engine warms up and begins to operate  evenly, rotate the choke knob slowly to OFF  position If the engine falters, return to FULL choke,  then slowly move to OFF choke position

NOTE: Before using the snow thrower, allow the engine to warm up for a few minutes because the engine will not develop full power until it reaches operating temperature

• Run the engine at or near the top speed when  throwing snow.

WARM START

• If restarting a warm engine after a short shutdown, rotate  choke to OFF instead of FULL and do not push Ihe primer button

FROZEN STARTER

If the starter is frozen and will not turn engine,

• Pull as much rope out of the starter as possible
• Release the starter handle and lel il snap back against the starter

If the engine still fails to start, repeat until it starts
To help prevent possible freeze-up of recoil starter and  engine controls, proceed as follows after each snow  removal job

• With the engine running, pull the starter rope hard  with a continuous full arm stroke three or four times Pulling of starter rope will produce a loud clattering  sound This is not harmful to the engine or starter
• With the engine not running, wipe all snow and  moisture from the carburetor cover in area of control  levers Also move throttle control, choke control and  starter handle several times

SNOW THROWING TiPS

• For maximum snow thrower efficiency in removing snow, adjust ground speed, NEVER the throttle Go  slower in deep, freezing or wet snow If the track  slips, reduce forward speed The engine is designed  to deliver maximum performance at full throttle and should be run at this power setting at all times
• Most efficient snow throwing is accomplished when the snow is removed immediately after it falls
• For complete snow removal, slightly overlap each  path previously taken Use more overlap in deep  snow to prevent overloading
• The snow should be discharged down wind whenever  possible
• For normal usage, set the skids so that the scraper  bar is 1/8″ above the skids For extremely hardpacked  snow surfaces, adjust the skids upward so that the scraper bar touches the ground
• On gravel or crushed rock surfaces, set the skids at 1-1/4″ below the scraper bar (see To Adjust Skid  Height paragraph on page 20) Stones and gravel  must not be picked up and thrown by the machine
• If the front of the snow thrower has a tendency to  raise, reduce the ground speed and engage the weight transfer system
• After the snow throwing job has been completed,  allow the engine to idle for a few minutes, which will  melt snow and accumulated ice off the engine
• Clean the snow thrower thoroughly after each use
• Remove ice and snow accumulation and all debris from the entire snow thrower, and flush with water (if possible) to remove all salt or other chemicals Wipe snow thrower dry

CAUTION: DO NOT ATTEMPT TO RE-MOVE ANY ITEM THAT MAY BECOME  LODGED IN AUGER WITHOUT TAKING THE FOLLOWING PRECAUTIONS:

• RELEASE AUGER DRIVE AND TRACTION  DRIVE LEVERS.
• MOVE THE THROTTLE LEVER TO STOP POSITION.
• REMOVE (DO NOT TURN) IGNITION KEY.
• DISCONNECT SPARK PLUG WIRE.
• DO NOT PLACE YOUR HANDS IN THE AUGER OR DISCHARGE CHUTE. USE A  PRY BAR.

CUSTOMER RESPONSIBILITIES

GENERAL RECOMMENDATIONS

The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence, To receive full value from the warranty, operator  must maintain snow thrower as instructed in this manual Some adjustments will need to be made periodically to  properly maintain your snow thrower  All adjustments in the Service and Adjustments section  of this manual should be checked at least once each season,

AFTER FIRST USE

• Check the tracks for tension and adjust if necessary (See To Adjust Track paragraph on page 25)
• Check the track adjustment and fasteners regularly
• Be sure that all fasteners are tight

AS REQUIRED

The following adjustments should be performed more  than once each season

• Auger and Track Drive Belts should be adjusted alter the first 2 hours of use and again alter 25 hours and  at the beginning of each season See To Adjust Belts  paragraph.
• All screws and nuts should be checked often to make  sure they are tight, preferably after each use

LUBRICATION CHART

REPAIR PARTS

CRAFTSMAN 24″ SNOW THROWER 536.885471

COMPONENTS REPAIR PARTS

GEAR BOX REPAIR PARTS

AUGER HOUSING REPAIR PARTS

DISCHARGE CHUTE REPAIR PARTS

TRACK ASSEMBLY REPAIR PARTS

HANDLE ASSEMBLY REPAIR PARTS

SHIFT YOKE REPAIR PARTS

CHUTE CONTROL ROD REPAIR PARTS

DECALS

CRAFTSMAN 2-CYCLE ENGINE

MODEL NUMBER: 143.955001

CARBURETOR NO. 632107A

STARTER NO. 590646

STARTER MOTOR NO 33290D

Each SNOW THROWER has its own MODEL NUMBER found on the engine mount frame.
Each ENGINE has its own MODEL NUMBER found on the BLOWER HOUSING.
Always mention these MODEL NUMBERS when  requesting service or Repair Parts foryour SNOW THROWER.
All parts may be ordered through Sears, Roebuck and Company Service Centers and most Retail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:

• PRODUCT – “SNOW THROWER”
• MODEL NUMBER – 536,885471
• ENGINE MODEL NUMBER 143.955001
• PART NUMBER
• PART DESCRIPTION

“Your Sears merchandise has added value when you consider that Sears has service units nationwide staffed with Sears trained technicians Professional technicians specifically trained on Sears products, having the parts, tools and equipment to insure that we meet our pledge to you we service what we sell”

SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179

References

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