EUCHNER MGB-L..B-PN Multifunctional Gate User Manual

: June 16, 2024
: EUCHNER

EUCHNER MGB-L..B-PN Multifunctional Gate

EUCHNER-MGB-L..B-PN-Multifunctional-Gate-image

Product Information

Specifications

Product Name: MGB-L..B-PN.-… (PROFINET)
Data Structure Type: B

Product Usage Instructions

1. About this document

The document provides operating instructions for the MGB-L..B-PN.-… (PROFINET) safety system with Data Structure Type B.

1.1. Scope

This document covers the usage and operation of the MGB-L..B-PN.-… (PROFINET) safety system. It includes information on older product versions as well.

1.2. Target group

This document is intended for users who will be operating the MGB-L..B-PN.-… (PROFINET) safety system.

1.3. Key to symbols

The document includes key symbols that provide important information. Please refer to the document for a detailed explanation of these symbols.

1.4. Supplementary documents

There may be additional documents that provide further information on the usage, installation, and maintenance of the MGB-L..B-PN.-… (PROFINET) safety system. Please refer to these documents for more details.

2. Correct use

It is important to use the MGB-L..B-PN.-… (PROFINET) safety system according to the instructions provided in this document. Failure to do so may result in incorrect operation or potential hazards.

3. Description of the safety function

This section provides a detailed description of the safety function of the MGB-L..B-PN.-… (PROFINET) safety system. It explains how the system ensures safety during operation.

4. Exclusion of liability and warranty

Read this section to understand the exclusion of liability and warranty for the MGB-L..B-PN.-… (PROFINET) safety system. It outlines the responsibilities and limitations of the manufacturer.

5. General safety precautions

This section provides general safety precautions that should be followed while operating the MGB-L..B-PN.-… (PROFINET) safety system. These precautions are essential for the safe and proper functioning of the system.

6. Function

This section explains the various functions of the MGB-L..B-PN.-… (PROFINET) safety system. It includes different cases (A, B, and C) and provides detailed information on each case.

6.5.1. Case A

Case A describes a specific scenario and how the MGB-L..B-PN.-… (PROFINET) safety system functions in that scenario. Follow the instructions provided to ensure proper operation.

6.5.2. Case B

Case B describes another scenario and the corresponding function of the MGB-L..B-PN.-… (PROFINET) safety system. Follow the instructions carefully for correct usage.

6.5.3. Case C

Case C presents a different scenario and explains how the MGB-L..B-PN.-… (PROFINET) safety system operates in that scenario. Refer to this section for proper understanding and usage.

7. System overview

This section provides an overview of the MGB-L..B-PN.-… (PROFINET) safety system, highlighting its components and their functions. It helps users familiarize themselves with the system.

8. Manual release

In this section, you will find instructions on how to perform a manual release of the MGB-L..B-PN.-… (PROFINET) safety system. This may be necessary in certain situations.

8.1. Auxiliary release

Learn how to use the auxiliary release feature of the MGB-L..B-PN.-… (PROFINET) safety system by following the instructions provided in this subsection.

8.2. Lockout mechanism

This subsection explains the lockout mechanism of the MGB-L..B-PN.-… (PROFINET) safety system. Understand its operation and usage for proper functioning.

8.3. Escape release (optional)

If your system includes an escape release feature, refer to this subsection for instructions on how to prepare and use it effectively.

8.3.1. Preparing escape release

This subsection provides step-by-step instructions on preparing the escape release feature of the MGB-L..B-PN.-… (PROFINET) safety system.

9. Mounting

Mounting instructions for the MGB-L..B-PN.-… (PROFINET) safety system can be found in this section. Follow these instructions to ensure proper installation.

9.1. Mounting lens

This subsection specifically addresses the mounting of the lens component of the MGB-L..B-PN.-… (PROFINET) safety system. Refer to it for detailed instructions.

10. Changing actuating direction

If you need to change the actuating direction of the MGB-L..B-PN.-… (PROFINET) safety system, this section provides guidance on how to do so.

FAQs

Q: Are there any additional documents that provide more information?
- A: Yes, there may be supplementary documents available that provide further details on the usage, installation, and maintenance of the MGB-L..B-PN.-… (PROFINET) safety system. Please refer to these documents for more information.
Q: What should I do if I encounter a problem with the MGB-L..B-PN.-… (PROFINET) safety system?
- A: If you experience any issues or problems with the MGB-L..B-PN.-… (PROFINET) safety system, refer to the troubleshooting section in the supplementary documents or contact our customer support for assistance.

Operating Instructions

Safety Systems
MGB-L..B-PN.-… (PROFINET)

EN

With Data Structure Type B

Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

About this document

1.1. Scope
These operating instructions are valid for all MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B. These operating instructions, the document Safety information and any enclosed data sheet form the complete user information for your device.

Series MGB

Guard locking types L0 (without guard locking) L1 (guard locking by spring force) L2 (guard locking by solenoid force)

System families …-PN…

Product versions V3.30.X V3.30.X V3.30.X

1.1.1. Notes on older product versions
Products with lower product versions or without a version number are not described by these operating instructions. Please contact our support team in this case.

1.2. Target group
Design engineers and installation planners for safety devices on machines, as well as setup and servicing staff possessing special expertise in handling safety components.

1.3. Key to symbols

Symbol/depiction

Meaning Printed document

Internet www
DANGER WARNING CAUTION

Document is available for download at www.euchner.com
Safety precautions Danger of death or severe injuries Warning about possible injuries Caution Slight injuries possible

NOTICE Important!
Tip

Notice about possible device damage Important information Useful information

1.4. Supplementary documents
The overall documentation for this device consists of the following documents:

Document title (document number)
Safety information (2525460)
Operating instructions (2115174)
Possibly enclosed data sheet

Contents Basic safety information (this document) Item-specific information about deviations or additions

Internet www

Important!
Always read all documents to gain a complete overview of safe installation, setup and use of the device. The documents can be downloaded from www.euchner.com. For this purpose enter the doc. no. in the search box.

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(translation of the original operating instructions) 2115174-11-04/23

Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

Correct use

The following applies to MGB-L0:
The system comprises at least one interlocking module MGB-L0-… and one handle module MGB-H…
The safety system MGB is an interlocking device without guard locking (type 4). Devices with unicode evaluation possess a high coding level, devices with multicode evaluation possess a low coding level.
In combination with a movable guard and the machine control, this safety component prevents dangerous machine functions from occurring while the guard is open. A stop command is triggered if the guard is opened during the dangerous machine function.
This means: Ì Starting commands that cause a dangerous machine function must become active only when the guard is closed. Ì Opening the guard triggers a stop command. Ì Closing a guard must not cause automatic starting of a dangerous machine function. A separate start command must
be issued. For exceptions, refer to EN ISO 12100 or relevant C-standards.

The following applies to MGB-L1/MBG-L2:
The system comprises at least one locking module MGB-L1-…/MGB-L2-… and one handle module MGB-H…
The safety system MGB is an interlocking device with guard locking (type 4). Devices with unicode evaluation possess a high coding level, devices with multicode evaluation possess a low coding level.
In combination with a movable guard and the machine control, this safety component prevents the guard from being opened while a dangerous machine function is being performed.
This means: Ì Starting commands that cause a dangerous machine function must become active only when the guard is closed and
locked. Ì The guard locking must not be released until the dangerous machine function has ended. Ì Closing and locking a guard must not cause automatic starting of a dangerous machine function. A separate start com-
mand must be issued. For exceptions, refer to EN ISO 12100 or relevant C-standards.

For MGB-L0/MGB-L1/MGB-L2
The interlocking module MGB-L0B-PN.-… and the locking module MGB-L1B-PN .-…/MGB-L2B-PN.-… are operated as IO devices in the PROFINET (PROFIsafe).

Before the device is used, a risk assessment must be performed on the machine, e.g. in accordance with the following standards:
Ì EN ISO 13849-1 Ì EN ISO 12100 Ì IEC 62061

Correct use includes observing the relevant requirements for installation and operation, particularly based on the following standards:

Ì EN ISO 13849-1

Ì EN ISO 14119

Ì EN 60204-1

EN

The safety system MGB can be combined only with the intended modules in the MGB system family.

On the modification of system components, Euchner provides no warranty for function

The customer is responsible for the safe overall function, especially for the safe integration into the PROFIsafe environment.

Important! Ì The user is responsible for the proper integration of the device into a safe overall system. For this
purpose, the overall system must be validated, e.g. in accordance with EN ISO 13849-2.

2115174-11-04/23 (translation of the original operating instructions)

5

Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

Important!
Ì Correct use requires observing the permissible operating parameters (see chapter 18. Technical data on page 40).
Ì If a product data sheet is included with the product, the information on the data sheet applies in case of discrepancies with the operating instructions.

Table 1: Possible combinations for MGB components

Evaluation unit

Handle module

MGB…PN

MGB-H-… from V2.0.0

Key to symbols

Combination possible

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(translation of the original operating instructions) 2115174-11-04/23

Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

Description of the safety function

Devices from this series feature the following safety functions:

The following applies in case of active guard lock monitoring (ÜK, bit SI1.1):
Monitoring of guard locking and the position of the guard (interlocking device with guard locking according to EN ISO 14119)
Ì Safety function (see chapter 6. Function on page 10): – When guard locking is released, safety bit SI1.1 (ÜK) = 0 (monitoring of the locking element). – When the guard is open, safety bit SI1.0 (SK) = 0. – Guard locking can be activated only when the bolt tongue is located in the locking module (prevention of inadvertent locking position (faulty closure protection)).
Ì Safety characteristics: category, Performance Level, PFHD (see chapter 18. Technical data on page 40).
Control of guard locking (safety bit SO 0.0) Ì Safety function
If the device is used as guard locking for personnel protection, control of guard locking must be regarded as a safety function.

The safety level of the standstill

of guard monitor).

locking

control

is

determined

by

the

device

PFHD

int.

and

by

the

external

control

(e.g.

PFHD

ext.

MGB-PN

Guardlocking Device

PFHdext.
(e.g. standstill monitor)

Safetybit SO0.0 (Guardlocking)

PFHdint.
(internal electronic)

Ì Safety characteristics: category, Performance Level, PFHD (see chapter 18. Technical data on page 40).
The following applies in case of inactive guard lock monitoring (ÜK, bit SI1.1): Monitoring of the guard position (interlocking device according to EN ISO 14119)
Ì Safety function: When the guard is open, safety bit SI1.0 (SK) = 0. (See chapter 6. Function on page 10.) Ì Safety characteristics: category, Performance Level, PFHD (see chapter 18. Technical data on page 40).

EN

2115174-11-04/23 (translation of the original operating instructions)

7

Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

The following applies to devices with emergency stop: Emergency stop (emergency stop device according to EN ISO 13850) Ì Safety function: evaluation of emergency stop Ì Safety characteristics: B10D value for the emergency stop and PFHD for the evaluation electronics (see chapter 18.
Technical data on page 40)
MGB-PN

B10d
(Emergency Stop)

PFHdint.
(internal electronic, evaluation of the emergency stop)

Safetybit SI0.0 (Emergency Stop)

PFHdext.
(Failsafe PLC)

The following applies to devices with connection for enabling switch: Enabling function Ì Safety function: evaluation of a connected enabling switch Ì Safety characteristics: B10D value for the enabling switch (see manufacturer’s information) and PFHD for the evaluation
electronics (see chapter 18. Technical data on page 40)
MGB-PN

B10d
(Enabling Switch)

PFHdint.
(internal electronic, evaluation of the enabling switch)

Safetybit SI0.1 (Enabling Switch)

PFHdext.
(Failsafe PLC)

For devices with multi-position switch: Detection of the switch position Ì Safety function: evaluation of the switch position, e.g. for safe switchover between individual operating modes Ì Safety characteristics: PFHD for the evaluation electronics (see chapter 18. Technical data on page 40). The switch
position is scanned electronically. There is therefore no B10D value for the switch.
MGB-PN

PFHdint.
(internal electronic, evaluation of the selector switch)

Safetybits
SI0.5, SI0.6, SI0.7 (Selector Switch)

PFHdext.
(Failsafe PLC)

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(translation of the original operating instructions) 2115174-11-04/23

Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B
4. Exclusion of liability and warranty

In case of failure to comply with the conditions for correct use stated above, or if the safety regulations are not followed, or if any servicing is not performed as required, liability will be excluded and the warranty void.

General safety precautions

Safety switches fulfill personnel protection functions. Incorrect installation or tampering can lead to fatal injuries to personnel. Check the safe function of the safeguard particularly Ì after any setup work Ì after the replacement of an MGB component Ì after an extended period without use Ì after every fault Ì after any change to the DIP switch settings
Independent of these checks, the safe function of the safeguard should be checked at suitable intervals as part of the maintenance schedule.
WARNING Danger to life due to improper installation or due to bypassing (tampering). Safety components perform a personnel protection function. Ì Safety components must not be bypassed, turned away, removed or otherwise rendered ineffec-
tive. On this topic pay attention in particular to the measures for reducing the possibility of bypassing according to EN ISO 14119:2013, section 7. Ì The switching operation is allowed to be triggered only by the intended handle module MGB-H… that is positively fastened to the guard. Ì Prevent bypassing by means of replacement actuators (only for multicode evaluation). For this purpose, restrict access to actuators and to keys for releases, for example. Ì Mounting, electrical connection and setup only by authorized personnel possessing the following knowledge: – specialist knowledge in handling safety components – knowledge about the applicable EMC regulations – knowledge about the applicable regulations on operational safety and accident prevention.
Important! Prior to use, read the operating instructions and keep these in a safe place. Ensure the operating instructions are always available during mounting, setup and servicing. For this reason you should archive a printed copy of the operating instructions. You can download the operating instructions from www.euchner.com.
EN

2115174-11-04/23 (translation of the original operating instructions)

9

Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

Function

6.1. Interlocking module MGB-L0.B-PN.
Together with a handle module, the interlocking module makes it possible to interlock movable guards. The combination also serves as a mechanical door stop at the same time. The following switch-on condition applies to safety bit SI1.0 (SK): Ì Guard closed (T) Ì Bolt tongue inserted into interlocking module (R)
See also chapter 17. System status table on page 39 and chapter 14.10. PROFIsafe data bytes (data block for safe functions) on page 35. The interlocking module detects the position of the guard and the position of the bolt tongue. The bolt tongue in the handle module is moved into and out of the interlocking module by actuating the door handle.
6.2. Locking module MGB-L1.B-PN. and MGB-L2.B-PN.
Together with a handle module, the locking module makes it possible to lock movable guards. The combination also serves as a mechanical door stop at the same time.
Important!
To operate the device as guard locking for personnel protection according to EN ISO 14119, the signals for door position (T=PROFIsafe bit SI0.2), bolt position (R= PROFIsafe bit SI0.3) and guard lock monitoring (Z= PROFIsafe bit SI0.4) must be polled in a logical AND operator. This operator is already implemented in the PROFIsafe data block (ÜK=safety bit SI1.1). As an alternative, you can also link the bits SI0.2 to SI0.4 individually in your control system.
The following switch-on condition applies to safety bit SI1.1 (ÜK): Ì Guard closed (T) Ì Bolt tongue inserted into locking module (R) Ì Locking arm in locking position (guard lock monitoring) (Z) See also chapter 17. System status table on page 39 and chapter 14.10. PROFIsafe data bytes (data block for safe functions) on page 35. The locking module detects the position of the guard and the position of the bolt tongue. The position of the locking arm is also monitored. The bolt tongue in the handle module is moved into and out of the locking module by actuating the door handle. When the bolt tongue is fully inserted into the locking module, the locking arm locks the bolt tongue in this position. Depending on version, this locking is by spring force or solenoid force.

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(translation of the original operating instructions) 2115174-11-04/23

Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B
6.3. Guard locking for version MGB-L1
(guard locking actuated by spring force and released by power-ON) Activating guard locking: close guard, no voltage at the solenoid (safety bit SO 0.0 = 0). Releasing guard locking: apply voltage to the solenoid (safety bit SO 0.0 = 1). The spring-operated guard locking functions in accordance with the closed-circuit current principle. If the voltage is interrupted at the solenoid, the guard locking remains active and the guard cannot be opened directly.
Important! If the guard is open when the power supply is interrupted and is then closed, guard locking is activated. This can lead to persons being locked in unintentionally. As long as the locking arm is closed, the bolt tongue cannot be pulled out of the locking module and the guard is locked. When voltage is applied to the guard locking solenoid, the locking arm is opened and bolt tongue is released. The guard can be opened.
6.4. Guard locking for version MGB-L2
(guard locking actuated by power-ON and released by spring force)
Important! Use as guard locking for personnel protection is possible only in special cases, after strict assessment of the accident risk (see EN ISO 14119:2013, section 5.7.1)!
Activating guard locking: apply voltage to the solenoid (safety bit SO 0.0 = 1).
Releasing guard locking: disconnect voltage from the solenoid (safety bit SO 0.0 = 0). The magnetically actuated guard locking operates in accordance with the open-circuit current principle. If the voltage is interrupted at the solenoid, the guard locking is released and the guard can be opened directly! The guard can be opened as long as no voltage is applied to the guard locking solenoid. When voltage is applied to the guard locking solenoid, the locking arm is held in the locked position and the guard is locked.

2115174-11-04/23 (translation of the original operating instructions)

EN
11

Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

6.5. Control of guard locking
From MGB version V2.36.4, the factory setting ensures that control is possible only from the safe control area.
By changing the parameters in the configuration tool of your control system, it can be set whether bit O 0.0 (in the safe data block for the MGB locking module) is evaluated as well (see chapter 14.8.2. Data block for MGB locking module L0, L1 or L2 on page 31).

Important!
The following applies to MGB-L2: Control of the guard locking via the safe control area does not provide increased safety, as the device-internal control of the guard locking is only of single-channel design.

Important!

The following functions depend on the MGB version, the version of the GSD file and the settings made there. Compare the specified versions with those on your device and in your GSD file. The version number of your MGB can be found on the type label (format: VX.XX.X).

MGB version up to and including V2.35.4

GSD version …_110026-20110725 …_110026-20110815 …_110026-20110725 …_110026-20110815 or newer

Continue in section … Case A Case A Case B Case C

6.5.1. Case A
You have an MGB with a version number of V2.35.4 and a GSD file with a version number of …_110026-20110725 or older. Or you have an MGB with a version number of V2.35.4 and a GSD file with a version number from …_110026-20110815.

The guard locking solenoid is controlled if Ì bit O 0.0 OR bit SO 0.0 = 1

Truth table

PROFINET bit O 0.0 0 0 1 1

PROFIsafe bit SO 0.0 0 1 0 1

MGB-L1… Active Inactive Inactive Inactive

Guard locking with

MGB-L2… Inactive Active Active Active

What must be observed?
Guard locking can be controlled from the non-safe control area. The combination with the more up-to-date GSD file allows a parameter to specify which bits are to be used for control. However, the device does not support this function. In other words, the setting in your configuration software remains ineffective.

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(translation of the original operating instructions) 2115174-11-04/23

Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

6.5.2. Case B You have an MGB with a version number of V3.30.0 and a GSD file with a version number of …_110026-20110725 or older.

The guard locking solenoid is controlled if
for MGB-L1… Ì bit SO 0.0 = 1

for MGB-L2… Ì bit O 0.0 OR bit SO 0.0 = 1

Truth table

PROFINET bit O 0.0 0 0 1 1

PROFIsafe bit SO 0.0 0 1 0 1

MGB-L1… Active Inactive Active Inactive

Guard locking with

MGB-L2… Inactive Active Active Active

What must be observed?
Bit O 0.0 does not have any function with version MGB-L1…. In existing installations in which old devices are replaced with new ones (e.g. due to defect), malfunctions can occur if control via bit O 0.0 was programmed in the PLC.

Remedy: 1. Replace the old GSD file with a version from …_110026-20110815. 2. In the parameter Locking module solenoid control, activate non-safe control of the guard locking solenoid via bit O 0.0. 3. Set bit SO 0.0 permanently to the value 1. ¨ The guard locking solenoid is controlled exclusively via bit O 0.0

or Ì Change the control bit from O 0.0 to SO 0.0 in your PLC program.

2115174-11-04/23 (translation of the original operating instructions)

EN
13

Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

6.5.3. Case C You have an MGB with a version number of V3.30.0 and a GSD file with a version number from …_110026-20110815.

The guard locking solenoid is controlled if: Ì bit SO 0.0 = 1 (factory setting)

Truth table

PROFINET bit O 0.0
Not relevant 0 0 1 1

PROFIsafe bit SO 0.0
0 1 0 1

MGB-L1…
Active Inactive Active Inactive

Guard locking with

MGB-L2…
Inactive Active Inactive Active

What must be observed?
You can define in the GSD file whether bit O 0.0 may be used for control in addition to bit SO 0.0. The setting is specified in the parameter Locking module – solenoid control.

If O 0.0 is additionally used, the guard locking solenoid is controlled if
for MGB-L1… Ì bit SO 0.0 AND bit O 0.0 = 1

for MGB-L2… Ì bit SO 0.0 OR bit O 0.0 = 1

Truth table

PROFINET bit O 0.0 0 0 1 1

PROFIsafe bit SO 0.0 0 1 0 1

MGB-L1… Active Active Active Inactive

Guard locking with

MGB-L2… Inactive Active Active Active

14

(translation of the original operating instructions) 2115174-11-04/23

System overview

Escape release (optional) (MGB-E…)

Mounting plate

Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

Handle module (MGB-H…)

Locking/release module (MGB-L…)
Bus module (Profinet) (MGB-B…)

Figure 1: Components at a glance
NOTICE MGB-PN systems are completely factory configured. The configuration must not be changed subsequently. The illustrations in this chapter can deviate from your system and serve only as examples. The configuration of your MGB system can be found in the data sheet included with every MGB system.
7.1. Bus module MGB-B-…-PN

1

2 3

Key: · LED indicator · Power supply · PROFINET connection
Notice: Depending on version, additional controls and indicators may be integrated into the cover. See enclosed data sheet.

Figure 2: Bus module MGB-B-…-PN (configuration example)

EN

2115174-11-04/23 (translation of the original operating instructions)

15

Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B
7.2. Locking/release module MGB-L.-
1

2 3
4 Figure 3: Locking/release module MGB-L.-
7.3. Handle module MGB-H-…

Key: · LED indicator · Cover for auxiliary release · Locking arm (only version with guard locking) · Auxiliary marking for max. permitted mounting distance
Notice: Depending on version, additional controls and indicators may be integrated into the cover. See enclosed data sheet.

1 2

3

4 Figure 4: Handle module MGB-H-…

Key: · Door handle · Locking screws T10 for housing cover and handle adjustment · Fold-out lockout mechanism
(optional: second, automatically extending lockout mechanism) · Bolt tongue
Notice: Depending on version, a mounting plate can be included. See enclosed data sheet.

7.4. Escape release MGB-E-… (optional)

1

2

3

4

Figure 5: Escape release MGB-E-…

Key: · Door handle · Housing · Actuation axis 8 x 8 mm
(different lengths available) · Protective sleeve
Notice: Depending on version, a mounting plate can be included. See enclosed data sheet.

7.5. Dimension drawing
See enclosed data sheet.

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Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

Manual release

Some situations require the guard locking to be released manually (e.g. malfunctions or an emergency). A function test should be performed after release. More information on this topic can be found in the standard EN ISO 14119:2013, section 5.7.5.1. The device can feature the following release functions:
8.1. Auxiliary release
In the event of servicing, the guard locking can be released with the auxiliary release irrespective of the state of the solenoid (see Figure 6).
Important!
Ì The system enters into a latching fault when the auxiliary release is actuated. See System status table, signal sequence incorrect status (DIA red, Lock flashes 1 time).
Ì The system might not enter into a latching fault if the auxiliary release is actuated very slowly. Ì The auxiliary release is not a safety function. Ì The machine manufacturer must select and use a suitable release (escape release, emergency
release, etc.) for a specific application. A hazard assessment is required for this purpose. It may be necessary to take specifications from a product standard into account. Ì The correct function must be checked at regular intervals. Ì Loss of the release function due to mounting errors or damage during mounting. Check the release function every time after mounting. Ì Observe the notes on any enclosed data sheets.
The locking screw must be screwed back in and sealed (with sealing lacquer, for example) after mounting and after every use of the auxiliary release. Tightening torque 0.5 Nm. 1. Undo locking screw. 2. Lift locking arm using a screwdriver and actuate door handle.

Figure 6: Auxiliary release 2115174-11-04/23 (translation of the original operating instructions)

EN
17

Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B
8.2. Lockout mechanism
If the lockout mechanism is pivoted out/extended, the bolt tongue cannot be extended. The lockout mechanism can be secured with padlocks (see Figure 7). This is intended to prevent people from being locked in unintentionally. The lockout mechanism does not fulfill any safety function. ¨ To pivot out, press the grooved part (possible only with bolt tongue retracted).

1
Figure 7: Lockout mechanism secured with padlock

Key:
2 · Padlock min. 2 mm,
max. 10 mm · Automatically extending, second lockout mechanism
Padlock min. 6 mm, max. 10 mm Notice: You can fit a maximum of 3 locks Ø 8 mm.

8.3. Escape release (optional)
The escape release is used to open a locked guard from the inside without tools.
The system enters into a latching fault when the escape release is actuated. See chapter 17. System status table on page 39, signal sequence incorrect status (DIA red, Lock flashes 1 time). The system might not enter into a latching fault if the escape release is actuated very slowly.
Important!
Ì It must be possible to actuate the escape release manually from inside the protected area without tools.
Ì It must not be possible to reach the escape release from the outside. Ì The actuator must not be under tensile stress during manual release. Ì The escape release meets the requirements of Category B according to EN ISO 13849-1:2008. Ì The correct function must be checked at regular intervals. Ì Observe the notes on any enclosed data sheets.
Ì Fit escape release such that operation, inspection and service are possible. Ì The actuation axis for the escape release must be inserted min. 10 mm into the handle module. Note the information on
the different profile widths in the chapter 8.3.1. Preparing escape release on page 19. Ì Adjust escape release axis at right angles to the handle module. See Figure 8.

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Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

8.3.1. Preparing escape release

Profile width
D 30 mm 40 mm
45 mm
50 mm

Length required for actuation axis

Without mounting plates

With mounting plates (4 mm each)

D+9

D+17

39 mm

47 mm

49 mm

57 mm

54 mm

62 mm

59 mm

67 mm

Which EUCHNER parts are required?
Standard escape release with 107 mm axis (order no. 100465) Standard escape release with 107 mm axis (order no. 100465) If necessary, extended actuation axis (order no. 106761) Standard escape release with 107 mm axis (order no. 100465) and extended actuation axis (order no. 106761) Standard escape release with 107 mm axis (order no. 100465) and extended actuation axis (order no. 106761)

Example without mounting plates:

Actuation axis
M4

Necessary work steps
Shorten to required length
Without mounting plates: none With mounting plates: Use extended actuation axis and protective sleeve and shorten to required length Use extended actuation axis and protective sleeve and shorten to required length
Use extended actuation axis and protective sleeve and shorten to required length
Protective sleeve

182

55,5

Escape release

D -1
(+4 mm per mounting plate)

(+4 mm per mounting plate)

D+9

250

D

(11,5)

Handle module
A

1

4

B 2

3

· Insert actuation axis. The snap ring A must be in contact with the escape release B. · Fit door handle.
· Tighten fixing screw to 2 Nm and push in cap.
· Fit protective sleeve.

Figure 8: Preparing escape release

EN

2115174-11-04/23 (translation of the original operating instructions)

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Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

Mounting

WARNING Mounting must be performed only by authorized personnel. With two-leaf hinged doors, one of the two door leaves must also be latched mechanically. Use a rod latch (Item) or a double-door lock (Bosch Rexroth) for this purpose, for example. Important! Ì In case of flush installation, the operating distances change as a function of the installation depth
and the guard material. Actuating range
Locking module Handle module Flush installation
Actuating range
Locking module Handle module Surface mounting
Tip! Ì You will find an animation on the mounting process at www.mgb.euchner.com. Ì The color and labeling of pushbuttons and indicators can be modified. For mounting steps, see Figure 9 and Figure 10 to Figure 15. Attach system such that operation of the auxiliary release as well as inspection and service are possible. The locking screw of the auxiliary release must be returned to its original position and sealed before putting into operation (with sealing lacquer, for example).

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Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

Figure 9: Installation example for door hinged on the right (general view)
9.1. Mounting lens
Mounting

90° Click!

1

2

Removal

1

2

3
Lens
EN

2115174-11-04/23 (translation of the original operating instructions)

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Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

Changing actuating direction

(here: from right to left)
Important! It is possible to make this change only when the bolt tongue is not extended and an escape release is not yet mounted.
As supplied, the handle module is set either for doors hinged on the right or for doors hinged on the left. Based on the example of a handle module for doors hinged on the right this means: Ì The guard opens by pressing down the door handle. Ì The system is mounted the other way around for doors hinged on the left. In other words, the guard opens by pressing
up the door handle (see Figure 10). For this reason, the actuating direction of the door handle must be changed (see Figure 10 to Figure 15). (Similarly on handle modules for doors hinged on the left)

OPEN

1

CLOSED

· Press door handle up.
Figure 10: Changing actuating direction, step ·
4 5

3

2

· Unscrew locking screws. · Push cover aside.
Figure 11: Changing actuating direction, steps · and ·

3 mm

6

b

a 7
8

· Lift the locking pin on the door handle using a screwdriver and hold it in this position.
· Turn door handle to the right.
Figure 12: Changing actuating direction, steps · and ·

· Only on the use of an escape release: using the hexagon head screw, turn the joint counterclockwise from position (a) to position (b).
· Close cover. · Screw in locking screws and tighten to 0.8 Nm.
Figure 13: Changing actuating direction, steps · to ·

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Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

3 mm

9 11

10
CLOSED

· Remove cover and undo hexagon socket screw. ·· Change door handle by 90° in clockwise direction and re-fit. ·· Tighten hexagon socket head screw to 3 Nm.
Figure 14: Changing actuating direction, steps · to ··

OPEN
·· State after changing.
Figure 15: Changing actuating direction, final state

Protection against environmental effects

Lasting and correct safety function requires that the system must be protected against foreign bodies such as swarf, sand, blasting shot, etc., which can become lodged in the locking and handle modules. For this purpose a suitable installation position should be selected.
Cover device during painting work!

2115174-11-04/23 (translation of the original operating instructions)

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23

Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

12. Controls and indicators

LEDs on the bus module

LED Link 1 and Link 2 Data 1 and Data 2 SF
BF
ON
UB

Color green yellow red
red
green
green

Description
Bus connector inserted: statically on
Data transfer: flashing
System error: statically on (see chapter on diagnostic messages of the MGB system)
Bus error: statically on (see chapter on diagnostic messages of the MGB system)
Self-test OK: statically on Device passivated: flashing
Power supply OK: statically on

Binary coding of the DIP switches for PROFIsafe address (factory setting: 135)

OFF ON
1 2 34

OFF ON
1 234 5 6

64

128

256

512

default address: 128 + 4 + 2 + 1 = 135
LEDs on locking/release module see System status table

Lock DIA State
Power

1

2

4

8

16

32

Link1 Data1
Link2 Data2 SF BF
ON UB

Cover for DIP switches

Link 1

Data 1

Link 2

D a ta 2 SF

DIP switches for PROFIsafe address

BF

ON UB

For coding, see above

DC24V DC24V PN2 PN1

X1

X2 X3 X4

123456 4321

Figure 16: Indicators and controls/binary coding of the DIP switches for PROFIsafe address (factory setting: 135)

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Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

Electrical connection

WARNING
In the event of a fault, loss of the safety function due to incorrect connection. Ì Mounting must be performed only by authorized personnel. Ì Lay the connecting cables with protection to prevent the risk of short circuits.

CAUTION
Risk of damage to equipment or malfunctions as a result of incorrect connection. Ì All the electrical connections must either be isolated from the mains supply by a safety transform-
er according to EN IEC 61558-2-6 with limited output voltage in the event of a fault, or by other equivalent insulation measures. Ì Power devices which are a powerful source of interference must be installed in a separate location away from the input and output circuits for signal processing. The cable routing for safety circuits should be as far away as possible from the cables of the power circuits. Ì In order to avoid EMC interference, follow the EMC notes on devices in the immediate vicinity of the MGB system and its cables. Ì In order to avoid EMC interference, the physical environmental and operating conditions at the installation site of the device must comply with the requirements according to the standard DIN EN 60204-1:2006, section 4.4.2/EMC). Ì The functional earth must be connected. An M6 thread hole is available on the mounting plate for this purpose.

Important!
Ì The supply for further devices on the bus may be forwarded via the Euchner MGB system. The entire supply current through the MGB must not be higher than specified in chapter 18. Technical data on page 40.
Ì If the device does not appear to function when operating voltage is applied (e.g. UB LED does not illuminate), the safety system must be returned unopened to the manufacturer.
Ì To ensure the stated degree of protection is achieved, the cover screws must be tightened to a tightening torque of 1 Nm.
Ì Tighten screw for the cover for the auxiliary release to 0.5 Nm.
13.1. Notes about
Important!
Ì This device is intended to be used with a Class 2 power source in accordance with UL1310 1). As an alternative an LV/C (Limited Voltage/Current) power source with the following properties can be used: – This device shall be used with a suitable isolating source in conjunction with a fuse in accordance with UL248. The fuse shall be rated max. 3.3 A and be installed in the max. 30 V DC power supply to the device in order to limit the available current to comply with the UL requirements. Please note possibly lower connection ratings for your device (refer to the technical data).

Note on the scope of UL approval: only for applications as per NFPA 79 (Industrial Machinery). The devices have been tested as per the requirements of UL508 (protection against electric shock and fire).

EN

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Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

13.2. Connections on the bus module
The bus module includes the PROFINET connections (X3 and X4) and the power supply connections (X1 and X2). Depending on version, connection is made via push-pull plugs according to IEC 61076-3-117, variant 14, or 7/8″ plugs according to ANSI/B93.55M-1981 and M12 plugs (d-coded) according to IEC 61076-3-101.
The bus module includes a PROFINET RT switch for Ethernet connection.

13.2.1. Terminal assignment for version with push-pull plugs

Pin Description X1.1 L1 operating voltage DC 24 V X1.2 N1 operating voltage 0 V X1.3 L2 auxiliary voltage DC 24 V X1.4 N2 auxiliary voltage 0 V X1.5 Functional earth * The auxiliary voltage is not required for the MGB
system

Pin X2.1 X2.2 X2.3 X2.4 X2.5

Description L1 operating voltage DC 24 V N1 operating voltage 0 V L2 auxiliary voltage DC 24 V N2 auxiliary voltage 0 V Functional earth

X1

X2 X3 (PN2) X4(PN1)

12345 12345

81

1L+ 2L+

RJ45

Pin X3.1 X3.2 X3.3 X3.4 X3.5 X3.6 X3.7 X3.8

Description Receive Data RD+ Receive Data RDTransmit Data TD+ n.c. n.c. Transmit Data TDn.c. n.c.

Pin X4.1 X4.2 X4.3 X4.4 X4.5 X4.6 X4.7 X4.8

Description Receive Data RD+ Receive Data RDTransmit Data TD+ n.c. n.c. Transmit Data TDn.c. n.c.

13.2.2. Terminal assignment for version with 7/8″ and M12 plugs, d-coded

Pin Description X1.1 N2 auxiliary voltage 0 V X1.2 N1 operating voltage 0 V X1.3 Functional earth X1.4 L1 operating voltage DC 24 V X1.5 L2 auxiliary voltage DC 24 V * The auxiliary voltage is not required for the MGB
system

Pin X2.1 X2.2 X2.3 X2.4 X2.5

Description N2 auxiliary voltage 0 V N1 operating voltage 0 V Functional earth L1 operating voltage DC 24 V L2 auxiliary voltage DC 24 V

X1
(Stift / male)

X2
(Buchse / female)

X3 (PN2)
(Buchse) (female)
d-kodierung

X4 (PN1)
(Buchse) (female)
d-kodierung

1

55

2

44

11 24

12 2

34

3

7/8″

M12

Pin Description X3.1 Transmit Data +TD X3.2 Receive Data +RD X3.3 Transmit Data -TD_N X3.4 Receive Data -RD_N Functional earth on plug housing
Pin Description X4.1 Transmit Data +TD X4.2 Receive Data +RD X4.3 Transmit Data -TD_N X4.4 Receive Data -RD_N Functional earth on plug housing

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Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

Setup

14.1. Integrating into PROFINET and PROFIsafe
NOTICE
The parameters Update time and F-WD-Time have a decisive effect on the reaction time of the safety function. The safety function could be lost if the reaction times are too long.

Important!
You will require the corresponding GSD file in GSDML format in order to integrate the MGB system: Ì GSDML-Vx.x-Euchner-MGB-PN_D_110026-YYYYMMDD.xml You will find the GSD file in the Download area at www.euchner.com. Prior to setup, the GSD file must be imported into the configuration software for the control system (see control system manual).

You must perform the following steps to integrate the MGB system into PROFINET:
1. Configure the MGB system with the configuration software of the control system and assign parameters.
The following PROFINET parameters must be set: Ì Device name (factory setting from GSD file): [euchnermgb]. Ì IP address: optionally fixed or dynamic Ì Update time:
Recommendation [32 ms] Maximum value [128 ms] (with number of repeat cycles = 3)

The following PROFIsafe parameters must be set: Ì F_dest_adr (PROFIsafe address): this is generally assigned automatically by the control system. Ì F_WD_Time (time during which the control system expects a response from the PROFIsafe device): [xxx ms]. Factory
setting from GSD file: [600 ms].

2. Set the PROFIsafe address (F_dest_adr) on the MGB system using the DIP switches (see Figure 16 on page 24). Important: Identical addresses must be set in the control system and on the device.
3. Save the configuration and transfer it to the MGB system.

14.2. Replacement of an MGB system without programming device

If servicing is required, the MGB system is easy to replace with a new one. For this purpose, the following prerequisites must be met:

Ì The DIP switch settings (PROFIsafe address) on the new device must match those on the old device.

Ì Your Profinet master must support the automatic replacement of Profinet devices.

Ì Your Profinet topology must be correctly configured.

Ì The replacement device must be connected to the same port as its predecessor.

Ì There must be no device name in the MGB system. This field is empty in the delivery state. Systems that already contain a name must first be reset to the factory settings.
Once these conditions are met, simply replace the old system with the new system.

EN

The Profinet bus does not need to be switched off for this purpose.

14.3. Resetting system to factory settings
You will find detailed instructions in the manual for the configuration software for your control system.

2115174-11-04/23 (translation of the original operating instructions)

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Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

14.4. Teach-in operation (only for MGB unicode)
The handle module must be assigned to the locking module using a teach-in function before the system comprising locking module and handle module forms a functional unit.
The system is in a safe state (bits SI02, SI03, SI04, SI1.0 and SI1.1 are not set) during a teach-in operation.
Important!
Ì The locking module disables the code for the previous handle module if teach-in is carried out for a new handle module. Teach-in is not possible again immediately for this device if a new teach-in operation is carried out. The disabled code is deleted in the locking module only after a third code has been taught-in.
Ì The locking module can be operated only with the last handle module taught in. Ì If, in the teach-in standby state, the locking module detects the handle module taught-in or a
disabled handle module, the teach-in standby state is ended immediately and the locking module changes to normal operation. Ì If the bolt tongue is in the actuating range for less than 60 s, the handle module is not taught in.

Teaching-in handle module
1. Fit handle module.
2. Close safety device. Check for correct alignment and distance using the marking on the locking module and re-adjust if necessary.
3. Insert bolt tongue into the locking module.
4. Apply operating voltage to the locking module.
¨ Teach-in operation starts, green LED (State) flashes slowly (approx. 1 Hz). The teach-in standby state is active for 3 minutes after switch on. During the teach-in operation, the locking module checks whether the handle module is a disabled handle module. Provided this is not the case, the teach-in operation is completed after approx. 60 seconds, and the green LED (State) goes out. The new code has now been stored, and the old code is disabled.
5. Reset via bit O0.1 in the data block of the diagnostic function to activate the taught-in code of the handle module in the locking module or by switching the operating voltage off and on.

14.5. Mechanical function test
It must be possible to insert the bolt tongue easily into the locking module. To check, close guard several times and actuate door handle.
If available, check function of the escape release. With active guard locking, it must be possible to operate the escape release from the inside without excessive effort (approx. 40 N).

14.6. Electrical function test

1. Switch the operating voltage on or perform a reset via output bit O0.1 in the data block of the diagnostic function.
2. Close all guards and insert the bolt tongue into the locking module. In case of guard locking by solenoid force ¨ activate guard locking.
Ì The machine must not start automatically. Ì It must not be possible to open the guard. Ì The following applies to MGB-L0: The green LED (State) is illuminated. Ì The following applies to MGB-L1/2: The green LED (State) and the yellow LED (Lock) are illuminated.
3. Enable operation in the control system. Ì It must not be possible to deactivate guard locking as long as operation is enabled.

4. Disable operation in the control system and deactivate guard locking. Ì The guard must remain locked until there is no longer any risk of injury. Ì It must not be possible to start the machine as long as guard locking is deactivated. Ì It must be possible to open the guard.

Repeat steps 2-4 for each guard.

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Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B
14.7. PROFINET data bytes (data blocks for non-safe functions)
The following modules can be present in various combinations in an MGB system: Ì Bus module, MGB-B-…PN (contains everything required for the PROFINET connection) Ì Locking module, MGB-L. (forms the door locking mechanism together with the handle module) Ì Control module, MGB-C. (includes various controls/indicators)
Each MGB module occupies a certain number of PROFINET data bytes in the input and output areas of the control system. The PROFINET data bytes for every MGB module or also individual functions are combined in data blocks (see tables below). A distinction is made between the following data block types: Ì Data blocks for MGB modules Ì Data blocks for individual functions
These data blocks are automatically assigned to the designated slots in the configuration software of the control system when your MGB system is placed. This assignment changes according to MGB system. The exact assignment of the slots and the exact bit allocation for your device can be seen in the data sheet. The data sheet is included with every MGB system.

2115174-11-04/23 (translation of the original operating instructions)

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29

Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

14.8. Data blocks for MGB modules
All standard functions of an MGB module are combined in these data blocks. Additional functions, e.g. an optional enabling switch or a stacklight, have separate data areas (see chapter 14.9. Data blocks of individual functions at a glance on page 32).

14.8.1. Data block for MGB bus module

MGB module

Bus module (Configuration example)
S90 S91 S92

Link 1 Data1
Link 2 Data2 SF BF
ON UB

S94

Slot

Required memory in data area of the control system (IO controller) (Refer to the data sheet of your device for the exact bit allocation)

Control element

–

S95

S94

S93

S92

S91

S90

Input area (2 bytes)

I0.7 I0.6 I0.5 I0.4 I0.3 I0.2 I0.1 I0.0 Bit
I1.7 I1.6 I1.5 I1.4 I1.3 I1.2 I1.1 I1.0

X1 DC24V X2 DC24V X3 PN2 X4 PN1

Output area (1 byte)

Display Bit

H97

H96

H95

H94

H93

H92

H91

H90

O0.7 O0.6 O0.5 O0.4 O0.3 O0.2 O0.1 O0.0

See data sheet for slot assignment

Input area

Bit
I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7
Bit
I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7

Bit allocation for 1st byte

Description

Bit

Description

Depends on your configuration variant (refer to the data sheet of your device for the exact bit allocation)

O0.0 O0.1

Output area

O0.2

O0.3

O0.4

O0.5

O0.6

O0.7 Bit allocation for 2nd byte

Depends on your configuration variant (refer to the data sheet of your device for the exact bit allocation)

Description

Depends on your configuration variant (refer to the data sheet of your device for the exact bit allocation)

Input area

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Input area See data sheet for slot assignment

14.8.2. Data block for MGB locking module L0, L1 or L2

MGB module Locking module (Configuration example)
-S7

Slot

Required memory in data area of the control system (IO controller) (Refer to the data sheet of your device for the exact bit allocation)

Input area (1 byte)

Control element

ÜK

Bit

I0.7

SK I0.6

I0.5

I0.4

I0.3

Z I0.2

Output area (1 byte)

Display Bit

–

O0.7 O0.6 O0.5 O0.4 O0.3 O0.2

R

T

I0.1 I0.0

Guard

–

locking

solenoid

O0.1 O0.0

Bit I0.0

Description T (door position)

I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7

R (bolt position) Z (guard locking) n.c. n.c. n.c. SK (T AND R) ÜK (T AND R AND Z)

Output area

Bit allocation Bit O0.0
O0.1 O0.2 O0.3 O0.4 O0.5 O0.6 O0.7

Description
Guard locking solenoid control voltage on (function identical to bit SO0.0 => but control from PROFINET area) n.c. n.c. n.c. n.c. n.c. n.c. n.c.

14.8.3. Data block for MGB control module

See data sheet for slot assignment

MGB module
Control module (Configuration example)

S10

S11

S12

Slot

Required memory in data area of the control system (IO controller) (Refer to the data sheet of your device for the exact bit allocation)

Control element S17

S16

S15

S14

S13

S12

S11

S10

Input area (2 bytes)

I0.7 I0.6 I0.5 I0.4 I0.3 I0.2 I0.1 I0.0 Bit
I1.7 I1.6 I1.5 I1.4 I1.3 I1.2 I1.1 I1.0

S15

S14

S13

Output area (1 byte)

Display Bit

H17

H16

H15

H14

H13

H12

H11

H10

O0.7 O0.6 O0.5 O0.4 O0.3 O0.2 O0.1 O0.0

Input area

Bit
I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7
Bit
I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7

Bit allocation for 1st byte

Description

Bit

Description

Depends on your configuration variant (refer to the data sheet of your device for the exact bit allocation)

O0.0 O0.1

Output area

O0.2

O0.3

O0.4

O0.5

O0.6

O0.7 Bit allocation for 2nd byte

Depends on your configuration variant (refer to the data sheet of your device for the exact bit allocation)

Description

Depends on your configuration variant (refer to the data sheet of your device for the exact bit allocation)

Input area

EN

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Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

14.9. Data blocks of individual functions at a glance
Function data blocks are required for all additional functions that are not included in the data blocks for MGB modules.
14.9.1. Data block for signal stack module function (optional) If your MGB system includes this function, the interface to the signal stack module is usually plug connector X6. The following table shows which bit is assigned to which pin of X6. Please refer to the data sheet for any deviations from this.

Function Signal stack module

Slot
Output area (1 byte)

Required memory in data area of the control system (IO controller) (Refer to the data sheet of your device for the exact bit allocation)

–

X6.8

X6.6

X6.5

X6.2 X6.7

Bit

O0.7 O0.6 O0.5 O0.4 O0.3 O0.2 O0.1 O0.0

See data sheet for slot assign-
ment

Output area

Bit allocation Bit O0.0 O0.1 O0.2 O0.3 O0.4 O0.5 O0.6 O0.7

Description
Pin 7 on plug connector X6 Pin 2 on plug connector X6 Pin 5 on plug connector X6 Pin 6 on plug connector X6 Pin 8 on plug connector X6 n.c. n.c. n.c.

14.9.2. Data block for emergency stop function (optional)

Function Emergency stop

Slot
Input area (1 byte)

Required memory in data area of the control system (IO controller) (Refer to the data sheet of your device for the exact bit allocation)

Switching element

–

Bit

I0.7 I0.6 I0.5 I0.4 I0.3 I0.2

Output area (1 byte)

Display Bit

–

O0.7 O0.6 O0.5 O0.4 O0.3 O0.2

Moni-

–

toring

contact

I0.1 –

I0.0
LED (option-
al)

O0.1 O0.0

Input area See data sheet for slot assignment

Bit I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7

Description
Emergency stop monitoring contact n.c. n.c. n.c. n.c. n.c. n.c. n.c.

Output area

Bit allocation Bit O0.0 O0.1 O0.2 O0.3 O0.4 O0.5 O0.6 O0.7

Description
Emergency stop illumination (optional) n.c. n.c. n.c. n.c. n.c. n.c. n.c.

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Input area See data sheet for slot assignment

14.9.3. Data block for enabling switch function (optional)

Function Enabling switch
X1 DC24V X2 DC2

Slot

Input area (1 byte)

X14
Output area (1 byte)

Required memory in data area of the control system (IO controller) (Refer to the data sheet of your device for the exact bit allocation)

Function

Holder

+ button

– button

–

Enabling

Bit

I0.7 I0.6 I0.5 I0.4 I0.3 I0.2 I0.1 I0.0

Display

–

– button LED

+ button LED

Bit

O0.7 O0.6 O0.5 O0.4 O0.3 O0.2 O0.1 O0.0

Bit I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7

Bit allocation

Description

Bit

Enabling switch in “enabling” position (monitoring contact) n.c. n.c. n.c. n.c. Enabling switch + button Enabling switch button Enabling switch holder detection

Output area

O0.0 O0.1 O0.2 O0.3 O0.4 O0.5 O0.6 O0.7

Description
Enabling switch illumination for + button Enabling switch illumination for – button n.c. n.c. n.c. n.c. n.c. n.c.

14.9.4. Data block for operating mode selector function (optional)

Function Operating mode selector

Slot
Input area (1 byte)

Required memory in data area of the control system (IO controller) (Refer to the data sheet of your device for the exact bit allocation)

Switch (coding 2 of 3)

–

Bit

I0.7 I0.6 I0.5 I0.4 I0.3 I0.2

S91 I0.1

I0.0

Output area (1 byte)

Display Bit

–

O0.7 O0.6 O0.5 O0.4 O0.3 O0.2 O0.1 O0.0

Input area See data sheet for slot assignment

Bit I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7

Description
Operating mode selector bit 1 Operating mode selector bit 2 Operating mode selector bit 3 n.c. n.c. n.c. n.c. n.c.

Output area

Bit allocation Bit O0.0 O0.1 O0.2 O0.3 O0.4 O0.5 O0.6 O0.7

Description
n.c. n.c. n.c. n.c. n.c. n.c. n.c. n.c.

EN

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Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

See data sheet for slot assignment

14.9.5. Data block for diagnostic function

Function Diagnostics

Slot
Input area (1 byte)
Output area (1 byte)

Required memory in data area of the control system (IO controller) (see below for exact bit allocation)

Message

–

272(6) 273(6)

272(3) 272(4) 272(5)

272(2) 273(2)

272(1) 273(1)

Bit

I0.7 I0.6 I0.5 I0.4 I0.3 I0.2

Acknowledgment

–

Bit

O0.7 O0.6 O0.5 O0.4 O0.3 O0.2

274(4)
I0.1
Reset MGB
O0.1

Fault
I0.0
Acknowledgment
O0.0

Input area

Bit I0.0
I0.1
I0.2 I0.3 I0.4 I0.5 I0.6 I0.7

Bit allocation

Description

Bit

Device diagnostics: message present. Diagnostic code: see table Device- specific diagnostic information, see Page 37 f.

O0.0

Device diagnostics, device-specific message 274(4) “Plausibility check detected an error (e.g. escape release actuated)”

O0.1

Output area

Device diagnostics, device-specific message 272(1) or 273(1) “Error in emergency stop”
Device diagnostics, device-specific message 272(2) or 273(2) “Error in enabling switch”
Device diagnostics, device-specific message 272(3,4,5) or 273(3,4,5) “Fault locking module”
Device diagnostics, device-specific message 272(6) or 273(6) “Error in operating mode selector”
n.c.
n.c.

O0.2 O0.3 O0.4 O0.5 O0.6 O0.7

Description Device diagnostics: acknowledge message, acknowledgment of I0.2, I0.3 or I0.4. I0.0 is also acknowledged if only one message is present Trigger MGB locking module reset: acknowledge message, acknowledgment of I1. I0 is also acknowledged if only one message is present. n.c.
n.c.
n.c.
n.c.
n.c. n.c.

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Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B
14.10. PROFIsafe data bytes (data block for safe functions)
Safe PROFIsafe data are transmitted in addition to the non-safe PROFINET data. These data include all information about the door position and guard locking, emergency stop and enabling switch, for example.
The Standard PROFIsafe data block includes all safe functions. It is subdivided as follows: Ì 2 input bytes of data for the functions (e.g. emergency stop switch position) Ì 2 additional input bytes (empty) Ì 4 input bytes used within PROFIsafe Ì 1 output byte for the functions (e.g. safe control of guard locking) All data bits are present in parallel in the non- safe PROFINET data area and can be used as a status bit there.
Important!
Never use the status bits for safety functions!

2115174-11-04/23 (translation of the original operating instructions)

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Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

14.10.1. Data block for PROFIsafe Important! Ì Refer to the data sheet enclosed with your MGB system for the exact bit allocation. Use only bits that are specified according to the data sheet.

Function Diagnostics

Slot

Required memory in data area of the control system (IO controller) (see below for exact bit allocation)

Function

Operating mode selector

Guard locking
(Z)

Bolt position
(R)

Door position
(T)

Enabling switch

Emergency stop

1st byte

SI0.7 SI0.6 SI0.5 SI0.4 SI0.3 SI0.2 SI0.1 SI0.0

Input area (6 bytes)

Function 2nd byte

–

ÜK

SK

SI1.7 SI1.6 SI1.5 SI1.4 SI1.3 SI1.2 SI1.1 SI1.0

See data sheet for slot assignment

Function

3rd – 6th bytes

Used within PROFIsafe (control byte, CRC, etc.)

Function

–

Guard locking

1st byte

SO0.7 SO0.6 SO0.5 SO0.4 SO0.3 SO0.2 SO0.1 SO0.0

Output area (6 bytes)

Function 2nd byte

–

SO1.7 SO1.6 SO1.5 SO1.4 SO1.3 SO1.2 SO1.1 SO1.0

Function

3rd – 6th bytes

Used within PROFIsafe (control byte, CRC, etc.)

Input area

Bit allocation for 1st byte

Bit

Description

Bit

Description

SI0.0 Emergency stop

SI.01
SI0.2 SI0.3

Enabling switch Enabling contacts closed (three-stage enabling switch in center position), no evaluation of the edges
Door position (T)
Bolt position (R)

Output area

SO0.0 SO0.1

Guard locking solenoid control voltage on (function identical to bit O0.0 in data block for MGB evaluation module L0, L1 or L2 => but with safe control via PROFIsafe)
n.c.

SO0.2 n.c. SO0.3 n.c.

SI0.4 SI0.5 SI0.6 SI0.7

Guard locking (Z) Operating mode selector, 1st bit Operating mode selector, 2nd bit Operating mode selector, 3rd bit

SO0.4 n.c. SO0.5 n.c. SO0.6 n.c. SO0.7 n.c.

Bit allocation for 2nd byte

Bit

Description

Bit

Description

SI1.0 SK (T AND R)

SO1.0 n.c.

SI1.1 ÜK (T AND R AND Z)

SO1.1 n.c.

Output area

SI1.2 n.c.

SO1.2 n.c.

SI1.3 n.c.

SO1.3 n.c.

SI1.4 n.c.

SO1.4 n.c.

SI1.5 n.c.

SO1.5 n.c.

SI1.6 n.c.

SO1.6 n.c.

SI1.7 Reserved for customer-specific function

SO1.7 n.c.

Input area

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Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

15. MGB system diagnostic messages
All diagnostic messages are listed below. The scope of the possible messages can differ depending on MGB system version.

PROFIsafe messages Display via BF LED (see Figure 16)

No. Description

Measures/rectifying errors

64 Error when comparing the PROFIsafe destination address (F_Dest_Add)

1. Check DIP switch position 2. Restart system

65 Invalid PROFIsafe destination address (F_Dest_Add)

1. Check addressing 2. Restart system

66 Invalid PROFIsafe source address 1. Check addressing

(F_Source_Add)

2. Restart system

67 Value for the PROFIsafe time

1. Check system times

monitoring is 0 ms (F_WD_TIME) 2. Restart system

68 Parameter F_SIL exceeds SIL of 1. Check settings

the device-specific application

2. Restart system

69 Parameter F_CRC_Length does not match the generated values

1. Check settings 2. Restart system

70 Version for F_Parameter not correct

1. Check configuration 2. Restart system

71 Error CRC 1- (during booting)

1. Restart system

72 Device-specific diagnostic

1. Identify error via input

information (see following table)

bit I0.0

2. For troubleshooting, see the fol-

lowing table with device-specific

messages

Device-specific diagnostic information
Display via SF LED (see Figure 16)
Discrepancy error (two-channel monitoring detected an error)
Notice: Ì The discrepancy time is the maximum time during which
channel 1 and channel 2 may have different signal states. Ì If acknowledgment was unsuccessful, send the device to
the manufacturer.

No. 272 272(1) 272(3) 272(4) 272(5) 272(6) 272(7) 272(8)

Description Discrepancy time exceeded
Emergency stop discrepancy time exceeded
Door position discrepancy time exceeded
Bolt position discrepancy time exceeded
Guard locking discrepancy time exceeded
Operating mode selector discrepancy time exceeded
Enabling switch detection discrepancy time exceeded
Internal device error

Measures/rectifying errors
1. Search for cause 2. Acknowledge fault (via output
bit O0.0)
1. Press emergency stop 2. Acknowledge fault (via output
bit O0.0)
1. Open the door 2. Acknowledge fault (via output
bit O0.0)
1. Open the door 2. Acknowledge fault (via output
bit O0.0)
1. Open the door 2. Acknowledge fault (via output
bit O0.0)
1. Search for cause 2. Acknowledge fault (via output
bit O0.0)
1. Remove enabling switch 2. Acknowledge fault (via output
bit O0.0)
Contact our support organization.

Test-pulse error (short-circuit monitoring detected an error)
Notice: Ì Emergency stop must not be pressed during acknowledg-
ment. Ì If acknowledgment was unsuccessful, send the device to
the manufacturer.

No.

Description

273

Test pulses erroneous

273(1) Emergency stop test pulses erroneous
273(3) Door position test pulses erroneous
273(4) Bolt position test pulses erroneous
273(5) Guard locking test pulses erroneous
273(6) Operating mode selector test pulses erroneous
273(7) Enabling switch detection test pulses erroneous
273(8) Internal device error

Measures/rectifying errors
Safety function is switched off while no test pulses are being detected. 1. Check system 2. Acknowledgment via output bit
O0.0 required.
Safety function is switched off while no test pulses are being detected. 1. Check system 2. Acknowledgment via output bit
O0.0 required.
Safety function is switched off while no test pulses are being detected. 1. Close door 2. Acknowledgment via output bit
O0.0 required.
Safety function is switched off while no test pulses are being detected. 1. Close door 2. Acknowledgment via output bit
O0.0 required.
Safety function is switched off while no test pulses are being detected. 1. Close and lock door 2. Acknowledgment via output bit
O0.0 required.
Safety function is switched off while no test pulses are being detected. 1. Check system 2. Acknowledgment via output bit
O0.0 required.
Safety function is switched off while no test pulses are being detected. 1. Check system 2. Acknowledgment via output bit
O0.0 required.
Contact our support organization.

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Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

General messages of the overall system

No. 274(2) 274(3)
274(4)
274(5) 274(6) 274(7) 274(8)

Description Internal device error Signal sequence erroneous (e.g. broken bolt tongue detected)
Plausibility check detected an error (e.g. escape release actuated)
Locking module in error Internal device error Internal device error Internal device error

Measures/rectifying errors
Contact our support organization.
1. Check mechanical functions 2. Acknowledge fault (via output
bit O0.1). The safety door must be open.
Important: The resetting procedure is contained in the section “Latching fault when actuating the escape
Ìrelease” Acknowledge fault (via output bit O0.1)
Contact our support organization.
Contact our support organization.

Operating mode selector error

No. 275(1) 275(2) 275(3) 275(4) 275(5) 275(6) 275(7) 275(8)

Description Plausibility check erroneous Internal device error Internal device error Internal device error Internal device error Internal device error Internal device error Internal device error

Measures/rectifying errors Contact our support organization.

PROFIsafe error

No. 276(1) 276(2) 276(3) 276(4) 276(5) 276(6) 276(7) 276(8)

Description PROFIsafe starting error RAM memory error FLASH memory error Communication error Synchronization error Voltage monitoring Internal device error Hardware fault

Measures/rectifying errors Contact our support organization.

General messages of the overall system

No. 277(1) 277(2) 277(3) 277(4) 277(5) 277(6) 277(7) 277(8)

Description MGB starting error Communication error Internal device error Wrong software version Internal device error Internal device error Internal device error Internal device error

Measures/rectifying errors Contact our support organization.

No. 278(1) 278(2) 278(3) 278(4)
278(5)
278(6) 278(7) 278(8)

Description Solenoid control error Error in switching element CPU A Error in switching element CPU B Timeout of switching element CPU A Timeout of switching element CPU B Internal device error Internal device error Internal device error

Measures/rectifying errors Contact our support organization.

Cyclical Profisafe status message

Bit

Description

Measures/rectifying errors

0

Reserved

–

1

Error in F-Device or F-Module

Device is passivated (ON LED

2 3

Communication error, CRC error
Communication error, watchdog timeout

flashes). You will find information on depassivating in the manual for your control
system.

4

Fail-safe values activated

–

5

Toggle bit

–

6

Consecutive number was reset –

7

Reserved

–

PROFINET alarms

16.1. Fault in stacklight module
Short circuits on the stacklight module are output as a PROFINET diagnostic alarm (alarm number 1: short circuit).

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EN
39

DIA (rd)
Lock (ye), only MGB-L1/-L2
STATE (gn)
POWER (gn) Device diagnostics input bit I0.7 Device diagnostics input bit I0.1 Device diagnostics input bit I0.0 ÜK input bit SI1.1 Guard locking input bit SI0.4 Bolt position input bit SI0.3 Door position input bit SI0.2 Guard locking Position of the bolt tongue Door position
2115174-11-04/23 (translation of the original operating instructions)

Operating mode

open

not inserted

off

X

closed

not inserted

off

on

off

X

Normal operation

closed inserted off on on off off off off

X

closed inserted on on on on on off off

X

Teach-in standby (only for MGB uni-
code)

open

not inserted

off

X

Setup (only for MGB uni-
code)

closed inserted on off on on off off off

X

off off off off off off

X

Fault display

X

off off off off on off

X

off off off off on off

X

off off off off on off

X

LED indicator

long OFF short ON
long ON short OFF

long ON short OFF

3 x 1 Hz

3 x 1 x

Key to symbols

10 Hz (8 s)

3 x
X Latching fault; use corresponding output bit to reset (see chapter 15. MGB system diagnostic messages on page 37) Non-latching fault; open guard and close it again to reset Latching fault; use corresponding output bit to reset; door must be open (see chapter 15. MGB system diagnostic messages on page 37)

Important: If you do not find the displayed device status in the system status table, this indicates an internal device fault. In this case, you should contact the manufacturer.

State
Normal operation, door open
Normal operation, door closed
Normal operation, door closed, bolt tongue inserted
Normal operation, door closed and locked
Door open; unit is ready for teach-in of another handle module (only short time after power-UP)
Teach-in operation Positive acknowledgment after completion of teach-in operation Handle module read error (e.g. error in code or code cannot be read) Internal fault (e.g. component faulty, data error) Signal sequence incorrect e.g. broken bolt tongue detected or after actuation of the escape release, for example* LED not illuminated LED illuminated
LED flashes for 8 seconds at 10 Hz
LED flashes three times Any state

17. System status table
LEDs on interlocking/locking module

Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

Technical data

NOTICE If a data sheet is included with the product, the information on the data sheet applies.

Parameter

Value

sar max. door position Housing material

65 mm
Fiber glass reinforced plastic Die-cast zinc, nickel-plated,
stainless steel, powder-coated sheet steel

Dimensions

See dimension drawing

Weight of MGB-L.B (bus module, locking module and operating module with mounting plate)

4.05 kg

Weight of handle module with mounting plate

1.20 kg

Weight of escape release module with mounting plate

1.15 kg

Ambient temperature

-20 … +55 °C

Degree of protection

IP54

Safety class

III

Degree of contamination

3

Installation orientation

Any

Locking force Fzh acc. to GS-ET-19 Connection options, power supply

2,000 N
2 x push-pull power 1) or 2 x plug connectors 7/8″ acc. to ANSI/B93.55M-1981

Connection, bus

2 x RJ 45, push-pull, acc. to IEC 61076-3-117, variant 14, screened 1) or 2 x M12 (d-coded) acc. to IEC 61076-2-101

Connecting cable, bus

Profinet I/O cable, at least cat. 5e

Operating voltage UB

DC 24 V +10% / -15% (PELV see chapter 13. Electrical connection on page 25)

Current consumption, max.

500 mA

Max. feed-in current in the connection block (push-pull plug connector)

4,000 mA

Fuse protection for power supply, external

Min. 1 A slow-blow

Safety outputs

Profisafe acc. to IEC 61784-3-3

Rated insulation voltage Ui Rated impulse withstand voltage Uimp Resilience to vibration and shock

75 V 0.5 kV Acc. to EN 60947-5-3

EMC protection requirements

Acc. to EN 61000-4 and DIN EN 61326-3-1

Switching frequency, max.

1 Hz

Risk times, max. (turn-off times) 2) – Emergency stop – Enabling switch – Operating mode selector – Door position – Bolt position – Guard locking

250 ms 250 ms 220 ms 550 ms 550 ms 550 ms

Reliability values acc. to EN ISO 13849-1

Troubleshooting and assistance

19.1. Latching fault when actuating the escape release
In order to achieve monitoring of the locking element in category 4, PL e according to EN ISO 13849-1, an internal monitoring logic system is integrated into every locking module. Result: The MGB system enters into a latching fault when the escape release is actuated (see 17. System status table on page 39).
LED indicator
State

Door position Position of the bolt tongue Guard locking Door position input bit SI0.2 Bolt position input bit SI0.3 Guard locking input bit SI0.4 ÜK input bit SI1.1 Device diagnostics input bit I0.0 Device diagnostics input bit I0.1 Device diagnostics input bit I0.7 Power (gn) State (gn) Lock (ye) DIA (rd)

X

X off off off off on on X

10 Hz (8 s) 3 x
X

1 x

Signal sequence incorrect (e.g. after actuation of the escape release)*

LED not illuminated

LED illuminated

LED flashes for 8 seconds at 10 Hz

LED flashes three times Any state

NOTICE The system might not enter into a latching fault if the escape release is actuated very slowly.
19.2. Resetting errors
Proceed as follows: 1. Acknowledge fault via output bit O0.1 (in data block for diagnostics function). 2. Close guard if necessary and switch on guard locking. ¨ The system is in normal operation again.
19.3. Troubleshooting help on the Internet
You will find a help file on troubleshooting under “Support” in the service area at www.euchner.com.
19.4. Mounting help on the Internet
You will find an animation on the mounting process at www.euchner.com.
19.5. Application examples
You will find application examples on connecting the device to various control systems at www.euchner.com.

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Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

Service

If servicing is required, please contact: Euchner GmbH + Co. KG Kohlhammerstraße 16 70771 Leinfelden-Echterdingen Germany
Service telephone: +49 711 7597-500
E-mail: [email protected]
Internet: www.euchner.com
21. Inspection and service
WARNING Loss of the safety function because of damage to the device. In case of damage, the affected module must be replaced completely. Only accessories or spare parts that can be ordered from Euchner may be replaced.
Regular inspection of the following is necessary to ensure trouble-free long- term operation: Ì Check the switching function (see chapter 14.6. Electrical function test on page 28) Ì Check the secure mounting of the devices and the connections Ì Check for soiling
No servicing is required. Repairs to the device are only allowed to be made by the manufacturer.
NOTICE
The year of manufacture can be seen in the lower right corner of the rating plate.

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47

Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B
22. Declaration of conformity

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Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

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Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B

2115174-11-04/23 (translation of the original operating instructions)

EN
51

Euchner GmbH + Co. KG Kohlhammerstraße 16 70771 Leinfelden-Echterdingen Germany [email protected] www.euchner.com
Edition: 2115174-11-04/23 Title: Operating Instructions Safety Systems MGB-L..B-PN.-… (PROFINET) and With Data Structure Type B (translation of the original operating instructions) Copyright: © Euchner GmbH + Co. KG, 04/2023
Subject to technical modifications; no responsibility is accepted for the accuracy of this information.